ABB ACS800-11-0060-2 Manuals

Manuals and User Guides for ABB ACS800-11-0060-2. We have 1 ABB ACS800-11-0060-2 manual available for free PDF download: Hardware Manual

ABB ACS800-11-0060-2 Hardware Manual

ABB ACS800-11-0060-2 Hardware Manual (146 pages)

Brand: ABB | Category: Controller | Size: 3.8 MB

Table of Contents

List of Related Manuals
2
Safety Instructions

5
- What this Chapter Contains
  5
- Use of Warnings and Notes
  5
- Installation and Maintenance Work
  6
- Operation
  10
- Permanent Magnet Motor
  11
  - Installation and Maintenance Work
    11
  - Start-Up and Operation
    11
  - Table of Contents
    13
Table of Contents

21
Introduction to this Manual

21
Operation Principle and Hardware Description

27
- What this Chapter Contains
  27
- Product Overview
  27
- Terms
  30
- Operation Principle
  30
  - Line-Side Converter
    30
- AC Voltage and Current Waveforms
  31
- Motor Control
  32
- Printed Circuit Boards
  32
- DDCS Communication Modules
  32
- Main Circuit and Control Diagram
  33
- Fieldbus Control Interface
  34
  - Control Block Diagram
    34
- Connection Diagram of the RMIO Board in the Line-Side Converter
  35
- Type Code
  36
Mechanical Installation

37
- What this Chapter Contains
  37
- Unpacking the Unit
  37
- Checking the Delivery
  38
- Moving the Unit
  39
- Before Installation
  40
  - Requirements for the Installation Site
    40
    
    Wall
    40
    
    Floor
    40
    
    Free Space Around the Unit
    41
- Mounting the Drive on the Wall
  41
  - Units Without Vibration Dampers
    41
  - Units with Vibration Dampers
    41
- Cabinet Installation
  42
  - Preventing Cooling Air Recirculation
    42
  - Unit above Another
    43
  - Installing Cabinet Duct Plates (Optional)
    43
    
    Installation Kits
    43
    
    Before You Start
    44
    
    Installation
    44
    
    Assembly Drawing for Cabinet Duct Plates
    45
Planning the Electrical Installation

47
Electrical Installation

69
- What this Chapter Contains
  69
- Checking the Insulation of the Installation
  69
  - Drive
    69
  - Supply Cable
    69
  - Motor and Motor Cable
    70
- IT (Ungrounded) Systems
  70
- Connecting the Control Cables
  78
- Installation of Optional Modules and PC
  81
  - Connecting a PC to the Motor-Side RMIO Board
    82
Installation of the AGPS Board (Prevention of Unexpected Start-Up, +Q950)

83
- What this Chapter Contains
  83
- Prevention of Unexpected Start-Up (+Q950)
  83
- Installation of the AGPS Board
  83
  - Circuit Diagram
    85
- Start-Up and Validation
  85
- Use
  86
- Maintenance
  86
- Dimensional Drawing
  86
Installation of the ASTO Board (Safe Torque Off, +Q967)

87
- What this Chapter Contains
  87
- Safe Torque off (+Q967)
  87
- Installation of the ASTO Board
  87
  - Circuit Diagram
    89
- Validation and Start-Up
  89
- Dimensional Drawing
  89
Motor Control and I/O Board (RMIO)

91
- What this Chapter Contains
  91
- Note on Terminal Labelling
  91
- Note on External Power Supply
  91
- RMIO Board Specifications
  94
  - Analogue Inputs
    94
  - Constant Voltage Output
    94
  - Auxiliary Power Output
    94
  - Analogue Outputs
    94
  - Digital Inputs
    94
  - Relay Outputs
    95
  - DDCS Fibre Optic Link
    95
  - 24 VDC Power Input
    95
Installation Checklist

97
- What this Chapter Contains
  97
- Checklist
  97
Start-Up and Use

99
- What this Chapter Contains
  99
- Control Panel
  100
Actual Signals and Parameters

103
- What this Chapter Contains
  103
- Line-Side Converter Actual Signals and Parameters in the Motor-Side Converter Control Program
  103
  - Terms and Abbreviations
    103
  - Actual Signals
    104
  - Parameters
    104
- 95 Hardware Specif
  104
- ACS800-11/U11 Specific Parameters in the IGBT Supply Control Program
  105
  - Terms and Abbreviations
    105
  - Parameters
    105
- System Ctr Inputs
  105
- 31 Automatic Reset
  106
  - Fixed Parameters with the ACS800-11 and ACS800-U11
    107
Maintenance

109
- What this Chapter Contains
  109
- Safety
  109
- Maintenance Intervals
  109
- Heatsink
  110
- Main Cooling Fan
  110
  - Fan Replacement (R5, R6)
    111
- Additional Fan
  111
  - Replacement (R5)
    111
  - Replacement (R6)
    112
- Capacitors
  112
  - Reforming
    112
Fault Tracing

113
- What this Chapter Contains
  113
- Faults and Warnings Displayed by the CDP 312R Control Panel
  113
  - Conflicting ID Numbers
    113
- Leds
  114
Technical Data

115
- What this Chapter Contains
  115
- IEC Data
  115
  - Ratings
    115
  - Symbols
    116
  - Sizing
    116
  - Derating
    116
    
    Temperature Derating
    116
    
    Altitude Derating
    116
  - Mains Cable Fuses
    117
  - Cable Types
    119
  - Cable Entries
    119
  - Dimensions, Weights and Noise
    119
- NEMA Data
  120
  - Ratings
    120
  - Symbols
    120
  - Input Cable Fuses
    121
  - Cable Types
    122
  - Cable Entries
    122
  - Dimensions and Weights
    122
- Input Power Connection
  123
- Motor Connection
  123
- Efficiency
  123
- Cooling
  124
- Degree of Protection
  124
- AGPS-11C (Option +Q950)
  124
- ASTO-11C (Option +Q967)
  124
- Ambient Conditions
  125
- Materials
  125
- CE Marking
  126
- Applicable Standards
  126
- Compliance with en 61800-3:2004
  127
  - Definitions
    127
    
    First Environment (Drive of Category C2)
    127
    
    Second Environment (Drive of Category C3)
    127
    
    Second Environment (Drive of Category C4)
    128
    
    C-Tick" Marking
    128
- UL/CSA Markings
  129
  - UL Checklist
    129
Dimensional Drawings

131
External +24 V Power Supply for the RMIO Boards Via Terminal X34

139
- What this Chapter Contains
  139
- Parameter Settings
  139
- Connecting +24 V External Power Supply
  140
  - RMIO Board of the Motor-Side Converter
    140
  - RMIO Board of the Line-Side Converter
    142
    
    Frame Size R5
    142
    
    Frame Size R6
    142

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