ABB IRB 120 Manuals

Manuals and User Guides for ABB IRB 120. We have 4 ABB IRB 120 manuals available for free PDF download: Product Manual, Product Specification, Operating Manual

ABB IRB 120 Product Manual (272 pages)

Brand: ABB | Category: Robotics | Size: 10.32 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation, IRC5
14
How to Read the Product Manual
16
1 Safety

17
2 Installation and Commissioning

55
3 Maintenance

91
- Introduction
  91
- Product Manual - IRC5
  91
- Maintenance Schedule
  92
  - Specification of Maintenance Intervals
    92
  - Maintenance Schedule
    93
- Inspection Activities
  95
  - Inspecting the Robot Cabling
    95
  - Inspecting Mechanical Stops
    96
  - Inspecting Dampers
    99
  - Inspecting Timing Belts
    101
  - Inspecting Plastic Covers
    105
- Replacement/Changing Activities
  107
  - Type of Lubrication in Gearboxes
    107
  - Replacing the Battery Pack
    109
  - On Page
    109
  - Continues on Next Page
    109
- Cleaning Activities
  112
  - Cleaning the IRB 120
    112
4 Repair

115
- Introduction
  115
- Safety
  115
- Warning
  115
- General Procedures
  116
  - Mounting Instructions for Seals
    116
  - Replacing Parts on the Robot
    118
- Cable Harness
  120
  - Removing the Cable Harness
    120
  - Product Manual - IRB
    120
  - Refitting the Cable Harness
    134
  - Replacing the Encoder Interface Board
    148
- Plastic Covers
  151
  - Replacing Plastic Covers
    151
- Upper Arm
  155
  - Replacing the Upper Arm
    155
- Lower Arm
  164
  - Replacing the Lower Arm
    164
- Motors and Motors with Gearboxes
  169
  - Replacing Axis-1 Motor with Gearbox
    169
  - Replacing Axis-2 Motor with Gearbox
    190
  - Replacing Axis-3 Motor with Gearbox
    202
  - Replacing Motor Axis 4, with Gearbox
    210
  - Replacing Motor Axis 5
    211
  - Replacing Motor Axis 6
    217
- Gearboxes
  218
  - Replacing Gearbox Axis 1
    218
  - Replacing Gearbox Axis 2
    219
  - Replacing Gearbox Axis 3
    220
  - Replacing Gearbox Axis 4
    221
  - Replacing Gearbox Axis 5
    222
  - Replacing Gearbox Axis 6
    223
5 Calibration

225
6 Decommissioning

251
- Introduction
  251
- Environmental Information
  252
- Scrapping of Robot
  253
7 Reference Information

255
- Introduction
  255
- Applicable Standards
  256
- Unit Conversion
  257
- Screw Joints
  258
- Weight Specifications
  259
- Standard Toolkit
  260
- Special Tools
  261
- Lifting Equipment and Lifting Instructions
  262
8 Spare Parts

263
- Spare Part Lists and Illustrations
  263
9 Circuit Diagrams

265

ABB IRB 120 Product Manual (214 pages)

Articulated robot

Brand: ABB | Category: Robotics | Size: 7.23 MB

Table of Contents
5
Overview of this Manual
9
Product Documentation, M2004
13
How to Read the Product Manual
15
Safety
17
Introduction to Safety Information
17
General Safety Information
18
Safety in the Manipulator System
18
Safety Risks
19
Safety Risks During Installation and Service Work on Manipulators
19
CAUTION - Hot Parts May Cause Burns
21
Safety Risks Related to Tools/Workpieces
22
Safety Risks Related to Pneumatic/Hydraulic Systems
23
Safety Risks During Operational Disturbances
24
Risks Associated with Live Electric Parts
25
Safety Actions
26
Safety Fence Dimensions
26
Fire Extinguishing
27
Emergency Release of the Manipulator's Arm
28
Brake Testing
29
Risk of Disabling Function "Reduced Speed 250 MM/S
30
Safe Use of the Flexpendant
31
Work Inside the Manipulator's Working Range
32
Safety Stops
33
What Is an Emergency Stop
33
Safety Related Instructions
35
Safety Signals in the Manual
35
Safety Symbols on the Manipulator Labels
37
DANGER - Moving Manipulators Are Potentially Lethal
41
DANGER - First Test Run May Cause Injury or Damage
42
WARNING - the Unit Is Sensitive to ESD
43
WARNING - Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
45
Installation and Commissioning
47
Introduction
47
Unpacking
48
Pre-Installation Procedure
48
Working Range and Type of Motion
51
Risk of Tipping/Stability
53
On-Site Installation
54
Lifting the Robot with Roundslings
54
Manually Releasing the Brakes
57
Orienting and Securing the Robot
60
Fitting Equipment on Robot
63
Suspended Mounting
66
Loads
68
Restricting the Working Range
69
Introduction
69
Mechanically Restricting the Working Range
70
Electrical Connections
72
Robot Cabling and Connection Points
72
Customer Connections on Robot
73
Maintenance
75
Introduction
75
Maintenance Schedule and Expected Component Life
76
Specification of Maintenance Intervals
76
Maintenance Schedule
77
Expected Component Life
78
Inspection Activities
79
Inspection, Robot Cabling
79
Inspecting Mechanical Stops
80
Inspecting Dampers
83
Inspecting Timing Belts
85
Inspecting Plastic Covers
87
Replacement/Changing Activities
89
Type of Grease in Gearboxes
89
Replacing the Battery Pack
91
Cleaning Activities
93
Cleaning, Robot
93
Repair
95
Introduction
95
General Procedures
96
Mounting Instructions for Seals
96
Cable Harness
98
Removing the Cable Harness
98
Refitting the Cable Harness
109
Replacing the Encoder Interface Board
118
Plastic Covers
121
Replacing Plastic Covers
121
Upper Arm
124
Replacing the Upper Arm
124
Lower Arm
131
Replacing the Lower Arm
131
Motors and Motors with Gearboxes
135
Replacing Motor Axis 1 with Gearbox
135
Replacing Motor Axis 2, with Gearbox
145
Replacing Motor Axis 3
154
Replacing Motor Axis 4, with Gearbox
161
Replacing Motor Axis 5
162
Replacing Motor Axis 6
168
Gearboxes
169
Replacing Gearbox Axis 1
169
Replacing Gearbox Axis 2
170
Replacing Gearbox Axis 3
171
Replacing Gearbox Axis 4
172
Replacing Gearbox Axis 5
173
Replacing Gearbox Axis 6
174
Calibration
175
Introduction
175
Calibrating Axes 1 - 6
176
Synchronization Marks Axes 1-6
182
Decommissioning
185
Introduction
185
Environmental Information
186
Reference Information
187
Introduction
187
Applicable Safety Standards
188
Unit Conversion
190
Screw Joints
191
Weight Specifications
192
Standard Toolkit
193
Special Tools
194
Lifting Equipment and Lifting Instructions
195
Spare Parts
197
Spare Parts - Axes 1 and 2
197
Spare Parts - Axis 3
199
Spare Parts - Lower Arm, Side Support
201
Spare Parts - Upper Arm Unit
203
Spare Parts - Wrist Unit
205
Spare Parts - Cable Harness
207
Circuit Diagram
209
About Circuit Diagrams
209
Index
211

ABB IRB 120 Product Specification (50 pages)

Brand: ABB | Category: Robotics | Size: 3.36 MB

Table of Contents
5
Overview of this Specification
7
1 Description

9
- Structure
  9
  - Introduction to Structure
    9
  - The Robot
    11
- Standards
  13
  - Applicable Standards
    13
- Installation
  15
  - Operating Requirements
    16
  - Mounting the Manipulator
    17
- Load Diagram
  20
- Mounting of Equipment
  25
  - Holes for Mounting Extra Equipment
    26
- Calibration
  28
  - Calibration Methods
    28
  - Fine Calibration
    29
  - Absolute Accuracy Option
    30
- Maintenance and Trouble Shooting
  32
  - Introduction to Maintenance and Trouble Shooting
    32
- Robot Motion
  33
- Customer Connections
  38
  - Introduction to Customer Connections
    38
2 Specification of Variants and Options

39
- Introduction to Variants and Options
  39
- Manipulator
  40
- Floor Cables
  42
- Process
  43
- User Documentation
  44
3 Accessories

45
- Introduction to Accessories
  45
- Index
  47

ABB IRB 120 Operating Manual (18 pages)

Brand: ABB | Category: Robotics | Size: 2.11 MB

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ABB IRB 120 Manuals

ABB IRB 120 Product Manual (272 pages)

Table of Contents

1 Safety

2 Installation and Commissioning

3 Maintenance

4 Repair

5 Calibration

6 Decommissioning

7 Reference Information

8 Spare Parts

9 Circuit Diagrams

ABB IRB 120 Product Manual (214 pages)

Table of Contents

ABB IRB 120 Product Specification (50 pages)

Table of Contents

1 Description

2 Specification of Variants and Options

3 Accessories

ABB IRB 120 Operating Manual (18 pages)

Table of Contents

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