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IRB 6620
ABB IRB 6620 Manuals
Manuals and User Guides for ABB IRB 6620. We have
5
ABB IRB 6620 manuals available for free PDF download: Product Manual, Product Specification, Product Manual, Spare Parts, Operating Manual
ABB IRB 6620 Product Manual (360 pages)
Brand:
ABB
| Category:
Robotics
| Size: 12.07 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
14
How to Read the Product Manual
16
1 Safety
17
General Safety Information
17
Limitation of Liability
17
Protective Stop and Emergency Stop
20
Safety Actions
21
Fire Extinguishing
21
Emergency Release of the Robot Axes
22
Make Sure that the Main Power Has Been Switched off
23
Safety Risks
24
Safety Risks During Installation and Service Work on Robots
24
Moving Robots Are Potentially Lethal
26
First Test Run May Cause Injury or Damage
27
Work Inside the Working Range of the Robot
28
Enabling Device and Hold-To-Run Functionality
29
Risks Associated with Live Electric Parts
30
The Unit Is Sensitive to ESD
32
Hot Parts May Cause Burns
33
Safety Risks Related to Pneumatic/Hydraulic Systems
34
Brake Testing
35
Safety Risks During Handling of Batteries
36
Safety Risks During Work with Gearbox Lubricants (Oil or Grease)
37
Safety Signals and Symbols
39
Safety Signals in the Manual
39
Safety Symbols on Product Labels
41
2 Installation and Commissioning
47
Introduction
47
Robot Transportation Precautions
48
Securing the Robot with a Transport Support
54
Unpacking
57
Pre-Installation Procedure
57
Working Range and Type of Motion
61
Risk of Tipping/Stability
65
On-Site Installation
66
Lifting the Robot with Fork Lift Accessory
66
Fitting the Fork Lift Accessory
66
Lifting the Robot with Fork Lift Truck
69
Lifting the Robot with Lifting and Turning Tool
72
Lifting Robot with Roundslings
77
Manually Releasing the Brakes
79
Lifting the Base Plate
81
Securing the Base Plate
82
Orienting and Securing the Robot
87
Setting the System Parameters for a Suspended or Tilted Robot
91
Fitting Equipment on Robot
96
Loads Fitted to the Robot, Stopping Time and Braking Distances
104
Signal Lamp (Option)
105
Restricting the Working Range
106
Axes with Restricted Working Range
106
Mechanically Restricting the Working Range of Axis
107
Mechanically Restricting the Working Range of Axis 3
109
Foundry Plus Cable Guard (Option)
111
Installation of Foundry Plus Cable Guard (Option No. 908-1)
111
Electrical Connections
112
Robot Cabling and Connection Points
112
Start of Robot in Cold Environments
114
3 Maintenance
115
Introduction
115
Maintenance Schedule and Expected Component Life
116
Specification of Maintenance Intervals
116
Maintenance Schedule
117
Expected Component Life
119
Inspection Activities
120
Inspecting the Oil Level in Axis-1 Gearbox
120
Inspecting the Oil Level in Axis-2 Gearbox
122
Inspecting the Oil Level in Axis-3 Gearbox
125
Inspecting the Oil Level in Axis-4 Gearbox
127
Inspecting the Oil Level in Axis-5 Gearbox
129
Inspecting the Oil Level in Axis-6 Gearbox
131
Inspecting, Cable Harness
134
Inspecting the Information Labels
137
Inspecting the Axis-1 Mechanical Stop Pin
139
Inspecting the Additional Mechanical Stops
141
Inspecting the Damper on Axes 2-5
144
Inspecting, Signal Lamp
146
Inspection of Air Hoses (Foundry Prime)
148
Replacement/Changing Activities
149
Type of Lubrication in Gearboxes
149
Changing Oil, Axis-1 Gearbox
151
Changing Oil, Axis-2 Gearbox
154
Changing Oil, Axis-3 Gearbox
157
Changing Oil, Axis-4 Gearbox
160
Changing Oil, Axis-5 Gearbox
163
Changing Oil, Axis-6 Gearbox
166
Replacing the SMB Battery
169
Cleaning Activities
173
Cleaning the IRB 6620
173
4 Repair
177
Introduction
177
General Procedures
178
Performing a Leak-Down Test
178
Mounting Instructions for Bearings
179
Mounting Instructions for Seals
181
Cut the Paint or Surface on the Robot before Replacing Parts
183
The Brake Release Buttons May be Jammed after Service Work
184
Complete Robot
185
Replacement of Cable Harness, Lower End (Axes 1-2)
185
Replacement of Cable Harness, Upper End
192
Replacement of Complete Arm System
202
Upper and Lower Arm
213
Replacing the Turning Disk
213
Replacement of Wrist Unit
217
Replacement of the Upper Arm
222
Replacement of Lower Arm
228
Frame and Base
233
Replacement of SMB Unit
233
Replacing the Brake Release Board
238
Motors
242
Replacement of Motor, Axis 1
242
Replacement of Motor Axis
242
Replacement of Motor, Axis 3
253
Replacement of Motor, Axis 4
260
Replacement of Motor, Axis 5 , IRB 6620/6620LX
265
Replacement of Motor, Axis 6
270
Gearboxes
277
Replacement Gearbox Axis 1
277
Replacement Gearbox Axis 2
286
Replacement of Gearbox Axis 3
294
Replacement of Gearbox, Axis 6
299
5 Calibration
305
Introduction to Calibration
305
Introduction and Calibration Terminology
305
Calibration Methods
306
When to Calibrate
309
Synchronization Marks and Axis Movement Directions
310
Synchronization Marks and Synchronization Position for Axes
310
Calibration Movement Directions for All Axes
312
Updating Revolution Counters
313
Calibrating with Axis Calibration Method
319
Description of Axis Calibration
319
Calibration Tools for Axis Calibration
322
Installation Locations for the Calibration Tools
324
Axis Calibration - Running the Calibration Procedure
326
Calibrating with Calibration Pendulum Method
332
Verifying the Calibration
333
Checking the Synchronization Position
334
6 Decommissioning
335
Environmental Information
335
Scrapping of Robot
337
7 Reference Information
339
Applicable Standards
339
Unit Conversion
341
Screw Joints
342
Weight Specifications
345
Standard Tools
346
Special Tools
347
Lifting Accessories and Lifting Instructions
349
8 Spare Part Lists
351
Spare Part Lists and Illustrations
351
9 Circuit Diagram
353
Circuit Diagrams
353
ABB IRB 6620 Product Manual (354 pages)
Brand:
ABB
| Category:
Robotics
| Size: 19.84 MB
Table of Contents
Table of Contents
5
Overview of this Manual
9
Product Documentation
15
How to Read the Product Manual
17
1 Safety
19
Safety Information
19
Limitation of Liability
19
Requirements on Personnel
20
Safety Signals and Symbols
21
Safety Signals in the Manual
21
Safety Symbols on Manipulator Labels
23
Robot Stopping Functions
29
Installation and Commissioning
30
Operation
33
Unexpected Movement of Robot Arm
33
Maintenance and Repair
34
Emergency Release of the Robot Axes
37
Brake Testing
38
Troubleshooting
39
Decommissioning
40
2 Installation and Commissioning
41
Introduction to Installation and Commissioning
41
Robot Transportation Precautions
42
Securing the Robot with a Transport Support
48
Unpacking
51
Pre-Installation Procedure
51
Working Range and Type of Motion
55
Risk of Tipping/Stability
59
The Unit Is Sensitive to ESD
60
On-Site Installation
61
Lifting the Robot with Fork Lift Accessory
61
Fitting the Fork Lift Accessory
61
Lifting the Robot with Fork Lift Truck
64
Lifting the Robot with Lifting and Turning Tool
67
Lifting Robot with Roundslings
72
Manually Releasing the Brakes
74
Lifting the Base Plate
76
Securing the Base Plate
77
Orienting and Securing the Robot
82
Setting the System Parameters for a Suspended or Tilted Robot
86
Fitting Equipment on Robot
91
Loads Fitted to the Robot, Stopping Time and Braking Distances
99
Signal Lamp (Option)
100
Restricting the Working Range
101
Axes with Restricted Working Range
101
Mechanically Restricting the Working Range of Axis 1
102
Mechanically Restricting the Working Range of Axis 3
104
Foundry Plus Cable Guard (Option)
106
Installation of Foundry Plus Cable Guard (Option No. 908-1)
106
Electrical Connections
107
Robot Cabling and Connection Points
107
Start of Robot in Cold Environments
110
3 Maintenance
111
Introduction
111
Maintenance Schedule and Expected Component Life
112
Specification of Maintenance Intervals
112
Maintenance Schedule
113
Expected Component Life
115
Inspection Activities
116
Inspecting the Oil Level in Axis-1 Gearbox
116
Inspecting the Oil Level in Axis-2 Gearbox
118
Inspecting the Oil Level in Axis-3 Gearbox
121
Inspecting the Oil Level in Axis-4 Gearbox
123
Inspecting the Oil Level in Axis-5 Gearbox
125
Inspecting the Oil Level in Axis-6 Gearbox
127
Inspecting, Cable Harness
130
Inspecting the Information Labels
133
Inspecting the Axis-1 Mechanical Stop Pin
135
Inspecting the Additional Mechanical Stops
137
Inspecting the Damper on Axes 2-5
140
Inspecting, Signal Lamp
142
Inspection of Air Hoses (Foundry Prime)
144
Replacement/Changing Activities
145
Type of Lubrication in Gearboxes
145
Changing Oil, Axis-1 Gearbox
147
Changing Oil, Axis-2 Gearbox
150
Changing Oil, Axis-3 Gearbox
153
Changing Oil, Axis-4 Gearbox
156
Changing Oil, Axis-5 Gearbox
159
Changing Oil, Axis-6 Gearbox
161
Replacing the SMB Battery
164
Cleaning Activities
168
Cleaning the IRB 6620
168
4 Repair
171
Introduction
171
General Procedures
172
Performing a Leak-Down Test
172
Mounting Instructions for Bearings
173
Mounting Instructions for Sealings
175
Cut the Paint or Surface on the Robot before Replacing Parts
178
The Brake Release Buttons May be Jammed after Service Work
179
Complete Robot
180
Replacement of Cable Harness, Lower End (Axes 1-2)
180
Replacement of Cable Harness, Upper End
187
Replacement of Complete Arm System
197
Upper and Lower Arm
208
Replacing the Turning Disk
208
Replacement of Wrist Unit
212
Replacement of the Upper Arm
217
Replacement of Lower Arm
223
Frame and Base
228
Replacement of SMB Unit
228
Replacing the Brake Release Board
233
Motors
237
Replacement of Motor, Axis 1
237
Replacement of Motor, Axis
237
Replacement of Motor Axis 2
242
Replacement of Motor, Axis 3
248
Replacement of Motor, Axis 4
255
Replacement of Motor, Axis 5 , IRB 6620/6620LX
260
Gearboxes
272
Replacement Gearbox Axis 1
272
Replacement Gearbox Axis 2
281
Replacement of Gearbox Axis 3
288
Replacement of Gearbox, Axis 6
292
5 Calibration
299
Introduction to Calibration
299
Introduction and Calibration Terminology
299
Calibration Methods
300
When to Calibrate
303
Synchronization Marks and Axis Movement Directions
304
Synchronization Marks and Synchronization Position for Axes
304
Calibration Movement Directions for All Axes
306
Updating Revolution Counters
307
Calibrating with Axis Calibration Method
311
Description of Axis Calibration
311
Calibration Tools for Axis Calibration
314
Installation Locations for the Calibration Tools
316
Axis Calibration - Running the Calibration Procedure
318
Reference Calibration
323
Calibrating with Calibration Pendulum Method
325
Calibrating with Wrist Optimization Method
326
Verifying the Calibration
327
Checking the Synchronization Position
328
6 Decommissioning
329
Environmental Information
329
Scrapping of Robot
331
7 Reference Information
333
Applicable Standards
333
Unit Conversion
335
Screw Joints
336
Weight Specifications
339
Standard Tools
340
Special Tools
341
Lifting Accessories and Lifting Instructions
343
8 Spare Part Lists
345
Spare Part Lists and Illustrations
345
9 Circuit Diagram
347
Circuit Diagrams
347
Index
349
ABB IRB 6620 Product Specification (138 pages)
Articulated robot
Brand:
ABB
| Category:
Robotics
| Size: 6.58 MB
Table of Contents
Table of Contents
5
1 Description
9
Structure
9
Introduction
9
The Robot
10
Safety/Standards
12
Standards
12
Installation
16
Introduction
16
Operating Requirements
17
Mounting the Manipulator
18
Calibration and References
23
Fine Calibration
23
Absolute Accuracy Calibration
24
Robot References
26
Load Diagrams
27
Introduction
27
Diagrams
28
Maximum Load and Moment of Inertia for Full and Limited Axis 5 (Center Line Down)
30
Movement
30
Wrist Torque
31
Mounting of Equipment
32
General
32
Maintenance and Troubleshooting
36
Introduction
36
Robot Motion
37
Introduction
37
Performance According to ISO 9283
40
Velocity
41
Stopping Distance/Time
41
Servo Gun
42
Introduction
42
Stationary Gun
43
Robot Gun
44
Robot Gun and Track Motion
45
Track Motion IRBT 6004
46
2 Dresspack and Spotpack
47
Introduction
47
General
47
Product Range
49
Limitations of Robot Movements
50
Impact on Dress Pack Lifetime
50
Chapter Structure
51
Dresspack
52
Introduction
52
Build-In Features for Upper Arm Dresspack
55
Interface Description for Dresspack
56
Type H
63
Introduction
63
Configuration Result for Type H
66
Type Se
69
Introduction
69
Configuration Result for Type Se
72
Type Hse
78
Introduction
78
Configuration Result for Type Hse
81
Interface Description Stationary Gun
86
Spot Welding Cabinet
88
Introduction
88
Interface Description Spot Welding Cabinet
96
Water and Air Unit
98
Introduction
98
Technical Data Water and Air Unit
106
Tip Dresser
107
Introduction
107
Connection Kits
111
Options
111
3 Specification of Variants and Options
117
Introduction
117
General
117
Manipulator
117
Equipment
118
Floor Cables
125
Process Dresspack
125
Dresspack Floor
126
Dresspack Lower/Upper Arm
126
Connection Kits
127
Servo Gun
127
Spotpack Floor Cables
128
Tip Dresser
129
Process Cabinet
130
Water and Air
130
Documentation
131
4 Accessories
133
ABB IRB 6620 Product Manual, Spare Parts (28 pages)
Brand:
ABB
| Category:
Robotics
| Size: 2.39 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Product Documentation
9
Spare Parts
11
Introduction
11
Spare Parts - Cable Harness
12
Spare Parts - Frame and Base
16
Spare Parts - Wrist
18
Spare Parts - Upper Arm
22
Spare Parts - Complete Robot
25
ABB IRB 6620 Operating Manual (20 pages)
Brand:
ABB
| Category:
Robotics
| Size: 3.45 MB
Table of Contents
Table of Contents
5
Overview of this Manual
7
Emergency Safety Information
9
Stopping the Robot and Switching off the Power
9
Releasing a Person Trapped by the Robot Axes
10
Fire Extinguishing
16
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