Allen-Bradley 7763 Manuals

Manuals and User Guides for Allen-Bradley 7763. We have 1 Allen-Bradley 7763 manual available for free PDF download: User Manual

Allen-Bradley 7763 User Manual

Allen-Bradley 7763 User Manual (150 pages)

Medium Voltage OneGear SMC Flex Motor Controller 10...15 kV

Brand: Allen-Bradley | Category: Controller | Size: 7.08 MB

Table of Contents

Table of Contents
3
Preface

11
- Service Procedure
  11
Chapter 1

13
Product Overview

13
- Starting Modes
  22
  - Soft Start
    22
  - Selectable Kickstart
    23
  - Current Limit Start
    23
  - Dual Ramp Start
    24
  - Full Voltage Start
    24
  - Preset Slow Speed
    25
  - Linear Speed Acceleration and Deceleration
    26
  - Soft Stop
    27
- Protection and Diagnostics
  28
  - Overload
    28
  - Underload
    30
  - Undervoltage
    30
  - Overvoltage
    30
  - Unbalance
    31
  - Stall Protection and Jam Detection
    31
  - Ground Fault
    32
  - Thermistor/Ptc Protection
    33
  - PTC Trip
    34
  - Open Gate
    34
  - Line Faults
    35
  - Excessive Starts/Hour
    35
  - Overtemperature
    35
- I/O
  36
- Metering
  36
- Communication
  37
- Programming
  37
- Status Indication
  38
- Control Options
  39
  - Pump Control Option
    39
  - Pump Application Considerations
    39
  - Braking Control Options
    40
- Hardware Description
  40
  - Power Module
    41
  - Current Loop Gate Driver (CLGD) Board
    41
  - Interface Board
    41
- Functional Description
  44
  - Bulletin 7763 - Basic Control - Controlled Start Only
    44
  - Bulletin 7760 - Basic Control - Controlled Start Only
    44
Chapter 2

47
Commissioning Procedure

47
- Preliminary Setup
  47
- System Characteristics
  48
  - Actual Motor Load
    48
- Important Commissioning Checks
  49
- Hi-Pot and Megger Test
  50
- Programming
  50
  - MV SMC Flex Module
    50
- Resistance Checks and Power Supply Tests
  53
- Control Function Tests
  58
- Voltage Sensing Module
  58
- Start-Up
  59
Chapter 3

61
- Keypad Description
  61
- Overview
  61
Programming

61
- Programming Menu
  61
- Password
  65
- Parameter Management
  66
- Parameter Modification
  67
- Current Limit Start
  68
- Soft Start
  68
- Dual Ramp Start
  69
- Full Voltage Start
  70
- Linear Speed
  70
- Stop Control
  70
Parameter Description

70
- Basic Set-Up
  71
- Preset Slow Speed
  71
- Motor Protection
  73
- Example Settings
  74
  - Undervoltage
    74
  - Overvoltage (1)
    74
  - Jam
    74
  - Underload (2)
    74
- Motor Information
  75
  - Motor Data Entry
    75
  - Rockwell Automation Publication 7760-UM001F-EN-P - March
    75
Metering

77
- Overview
  77
- Viewing Metering Data
  77
Chapter 4

77
Chapter 5

79
- Human Interface Module
  79
  - Slow Speed Sel
    79
  - Slow Speed Cur
    79
Options

79
- Overview
  79
- Programming Parameters
  81
  - Slow Accel Cur
    81
  - Slow Running Cur
    81
  - Stopping Current
    81
- Control Wiring
  82
Chapter 6 Overview

83
- Protection Programming
  83
- Fault Display
  83
- Clear Fault
  84
- Fault Buffer
  84
  - Fault Codes
    84
- Fault and Alarm Auxiliary Indication
  85
  - Fault Definitions
    85
  - Overload Class
    86
  - Service Factor
    86
Chapter 7

87
Communication

87
- Communication Ports
  87
- Overview
  87
- Human Interface Module
  88
- Control Enable
  92
- Default Input/Output Configuration
  92
- Loss of Communication and Network Faults
  92
- SMC Flex Specific Information
  92
- Variable Input/Output Configuration
  93
  - SMC Flex Bit Identification
    94
- Parameter Information
  95
  - Option 1 Input
    95
- Reference/Feedback
  95
- Display Text Unit Equivalents
  96
- Scale Factors for PLC Communication
  96
  - Read Example
    96
  - Write Example
    96
- Configuring Datalinks
  97
  - Rules for Using Datalinks
    97
- Updating Firmware
  97
Chapter 8

99
- General Notes and Warnings
  99
Troubleshooting

99
- Control Module Removal
  104
- Voltage Feedback Circuit Test
  105
- Voltage-Sensing Board Replacement
  105
- Circuit Board Replacement
  108
- Current Loop Power Supply
  108
- Power Circuit
  109
  - Powerbrick (SCR) Testing
    109
- Voltage Sensing Board Testing
  113
- Power Resistor Replacement
  114
Chapter 9

115
Maintenance

115
- Periodic Inspection
  115
  - Contamination
    115
  - Vacuum Bottles
    116
  - Terminals
    116
  - Coils
    116
  - Solid-State Devices
    116
  - Static-Sensitive Items
    117
  - Overload Maintenance after a Fault Condition
    117
  - Final Check out
    117
  - Keep Good Maintenance Records
    117
  - Power Components
    117
  - Control Components - Electronic
    118
  - Fans
    118
  - Interlocks
    118
  - Barriers
    118
- Safety and Preventative
  115
- Environmental Considerations
  118
  - Hazardous Materials
    118
  - Disposal
    119
  - Rockwell Automation Publication 7760-UM001F-EN-P - March
    120
7760, 7761, 7762, and 7763 SMC

121
Appendix A

122
Appendix A

123
Appendix A

124
Appendix A

125
Appendix A

126
Appendix A

127
Appendix A

128
Appendix A

129
Parameter Information

131
Appendix B

132
Appendix B

133
Appendix B

135
Appendix B

136
Appendix B

137
Appendix B

138
Appendix B

139
Appendix B

140
Appendix C

141
Spare Parts

141
- Accessories
  143

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Control Unit Controller I/O Systems

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