Allen-Bradley Kinetix 5500 Manuals

Manuals and User Guides for Allen-Bradley Kinetix 5500. We have 8 Allen-Bradley Kinetix 5500 manuals available for free PDF download: Reference Manual, User Manual, Design Manual, Installation Instructions Manual, Quick Start Manual, Installation Instructions

Allen-Bradley Kinetix 5500 Reference Manual

Allen-Bradley Kinetix 5500 Reference Manual (497 pages)

Integrated Motion on the EtherNet/IP Network

Brand: Allen-Bradley | Category: Industrial Electrical | Size: 12.35 MB

Table of Contents

Table of Contents
5
Additional Resources
11
Preface

11
- Legal Notices
  12
Integrated Motion on the Ethernet/Ip Network

15
- Integrated Motion Axis Control Modes and Methods
  16
  - Control Modes
    16
    
    Position Control Mode
    17
    
    Velocity Control Mode
    18
    
    Torque Control Mode
    20
    
    No Control Mode
    21
  - Control Methods
    21
  - Motion Instruction Compatibility
    22
Chapter 1

15
Chapter 2 Acceleration Control Behavior

25
- Acceleration Limiter
  26
- Load Observer
  27
- Command Generation Behavior
  28
  - Command Data Sources
    29
  - Command Fine Interpolation
    30
  - Command Ramp Generator
    33
  - Feedforward Signal Selection
    34
  - Command Notch Filter
    35
- Current Control Behavior
  35
  - Current Vector Limiter
    36
  - Voltage Output
    37
  - Current Feedback
    37
  - Motor Commutation
    38
- Event Capture Behavior
  38
  - Event Input Sources
    39
  - Event Latches
    40
  - Event Time Stamps
    40
- Fault and Alarm Behavior
  41
  - Exceptions
    41
  - Exceptions on
    41
  - Rockwell Automation Publication MOTION-RM003I-EN-P - February
    42
  - Absolute Position Recovery
    43
    
    Absolute Position Loss Without APR Faults
    44
    
    APR Fault Conditions
    44
    
    APR Fault Generation
    45
    
    APR Fault Examples
    47
    
    APR Recovery Scenarios
    48
    
    Reset an APR Fault
    50
- Motion Control Axis Behavior Model
  51
  - Active Control Axis Behavior Model
    52
  - Feedback Only Axis Behavior Model
    54
  - CIP Motion Converter Axis Behavior Model
    56
  - Motor Attributes Model
    57
  - Position Control Behavior
    58
    
    Position Feedback Selection
    59
    
    Position PI Gains
    60
    
    Velocity Feedforward
    60
    
    Position Loop Output Filters
    61
  - State Behavior
    61
  - Torque Control Behavior
    71
    
    Torque Input Sources
    72
    
    Inertia Compensation
    73
    
    Friction Compensation
    75
    
    Torque Filters
    77
    
    Torque Limiter
    78
    
    Torque to Current Scaling
    78
  - Velocity Control Behavior
    79
    
    Closed Loop Velocity Control
    80
    
    Open Loop Frequency Control
    83
Chapter 3

87
Interpret the Attribute Tables

87
Chapter 4 Control Mode Attributes ....................................................................................................

187
CIP Axis Attributes

187
- Data Attributes
  233
  - Axis Info Attributes
    234
  - Axis Statistical Attributes
    235
  - CIP Axis Status Attributes
    236
  - Event Capture Attributes
    247
- Drive Attributes
  249
- Drive Commissioning and Tuning Attributes
  257
- Faults and Alarms Attributes
  279
- Feedback Attributes
  302
  - Feedback Interface Types
    302
  - Feedback Configuration Attributes
    304
  - General Feedback Info Attributes
    316
  - General Feedback Signal Attributes
    316
- Motion Control Attributes
  317
- Motor Attributes
  388
  - General Linear Motor Attributes
    388
  - General Motor Attributes
    389
  - General Permanent Magnet Motor Attributes
    396
  - General Rotary Motor Attributes
    399
  - Induction Motor Attributes
    401
  - Linear PM Motor Attributes
    404
  - Interior Permanent Magnet Motor Attributes
    406
  - Load Transmission and Actuator Attributes
    409
  - Rotary PM Motor Attributes
    412
- Safety Attributes
  414
  - Axis Safety Status Attributes
    414
  - Guard Safety Attributes
    425
  - Guard Safety Status Attributes
    426
- Stopping and Braking Attributes
  431
  - Stopping Sequences
    445
  - Proving Operational Sequences
    448
  - DC Bus Control Attributes
    451
  - Start Inhibits Attributes
    453
    
    Standard Start Inhibits
    454
    
    Rockwell Automation Specific Start Inhibits
    455
- Exceptions
  456

Allen-Bradley Kinetix 5500 User Manual

Allen-Bradley Kinetix 5500 User Manual (354 pages)

Integrated Motion on the EtherNet/IP Network, Configuration and Startup

Brand: Allen-Bradley | Category: Controller | Size: 13.01 MB

Table of Contents

Table of Contents
3
Additional Resources
9
Preface

9
- Summary of Changes
  9
Chapter 1

11
Controller, Communication, Drive, and Software Options

11
Chapter 2

24
- Set Time Synchronization
  24
- Add an Ethernet Communication Module
  26
  - Network
    27
  - Network
    28
  - Network
    29
  - Network
    31
- Add a Kinetix Ethernet/Ip Drive
  32
Chapter 3

36
Chapter 4 Ethernet/Ip Drive

60
Chapter 5

101
Chapter 6

130
Chapter 7 About Axis Scheduling

146
- Timing Model
  147
  - One Cycle Timing
    148
  - Two Cycle Timing
    149
- Axis Scheduling Configuration
  150
- Configure the Update Periods
  151
- Motion Utilization
  158
- Example 1: Position Loop with Motor Feedback Only
  159
Chapter 8

163
Chapter 9

188
Chapter 10 Example 2: Velocity Control with Motor Feedback

214
- The Powerflex 527 Drive Example 2: Velocity Control with Motor Feedback
  214
- Example 3: Position Control with Motor Feedback
  217
Chapter 11 Commission an Axis Scaling

222
- Direct Coupled Rotary
  223
- Direct Coupled Linear
  224
- Rotary Transmission
  224
- Linear Actuator
  225
- Changing Scaling Factors
  225
Scaling

222
- Hookup Tests
  226
  - Run a Motor and Feedback Test
    228
  - Run a Motor Feedback Test
    230
  - Run a Marker Test
    230
- Applying the Commutation Hookup Test
  232
- Run a Commutation Test
  234
- Autotune
  235
- Polarity
  235
- Load
  239
- Load Observer
  241
  - Benefits of Load Observer
    241
  - How Load Observer Functions
    241
  - Load Observer Configuration
    242
- Adaptive Tuning
  243
  - Benefits of Adaptive Tuning
    244
  - How Adaptive Tuning Functions
    244
  - Adaptive Tuning Configuration
    245
  - Status Bits
    248
- Load Ratio Data from Motion Analyzer
  249
- Test an Axis with Motion Direct Commands
  249
Chapter 12 Guidelines for Homing

256
- Active Homing
  256
- Passive Homing
  257
Homing

256
- Examples
  258
  - Active Homing
    258
  - Passive Homing
    261
- Absolute Position Recovery (APR)
  262
  - APR Terminology
    262
  - Controllers
    262
  - Absolute Feedback Device
    263
  - SERCOS Versus Integrated Motion on Ethernet Networks
    263
  - APR Scenarios
    264
- APR Faults
  269
  - APR Fault Conditions
    269
  - APR Fault Generation
    270
  - Scaling
    272
  - Online Scaling
    272
  - Resetting an APR Fault
    273
  - Absolute Position Loss Without APR Faults
    273
  - Behavior of APR for Incremental Encoders
    274
  - Saving an ACD File Versus Upload of a Project
    274
Chapter 13 When to Manually Tune an Axis

275
- Axis Configuration Types
  275
- Current Tuning Configuration
  276
- Loop Responses
  277
- Motion Generator and Motion Direct Commands
  279
Manual Tune

275
- Additional Tune
  281
  - Feedforward Parameters
    281
  - Compensation Parameters
    282
  - Filters Parameters
    283
  - Limits Parameters
    284
  - Planner Parameters
    284
  - Configure Torque Values
    285
- Monitor Tags with the Quick Watch Window
  285
- Use Motion Generator
  286
Faults and Alarms Dialog Box

289
Chapter 14

291
- Quickview Pane
  291
- Connection Faults and Errors
  292
- Data Monitor
  292
- Drive Status Indicators
  292
- Manage Motion Faults
  293
- Troubleshoot Faults
  293
- Configure the Exception Actions for AXIS_CIP_DRIVE
  294
- Inhibit an Axis
  297
  - Example: Inhibit an Axis
    298
  - Example: Uninhibit an Axis
    299
- Digital I/O Status Indicators
  300
Parameter Dialog-Box Listings

303
Appendix A

305

Allen-Bradley Kinetix 5500 User Manual

Allen-Bradley Kinetix 5500 User Manual (272 pages)

Brand: Allen-Bradley | Category: Servo Drives | Size: 30.69 MB

Table of Contents

Table of Contents
3
Preface

11
- Summary of Changes
  11
- Access the Attachments
  12
- Additional Resources
  12
- Conventions Used in this Manual
  12
Chapter 1 About the Kinetix 5500 Servo Drive System

15
Start

15
Plan the Kinetix 5500 Drive System Installation

31
Chapter 2 System Design Guidelines

32
- AC Line Filter Selection
  33
- Transformer Selection
  34
- Circuit Breaker/Fuse Selection
  34
- 24V Control Power Evaluation
  37
- Contactor Selection
  37
- Passive Shunt Considerations
  38
- Enclosure Selection
  39
- Minimum Clearance Requirements
  40
- Electrical Noise Reduction
  41
Chapter 3

50
- Zero-Stack Tab and Cutout
  50
- Shared-Bus Connection System
  51
- Single-Axis Configurations
  52
- Multi-Axis Configurations
  52
- Determine Mounting Order
  50
- Drill-Hole Patterns
  53
- Mount Your Kinetix 5500 Drive
  60
- Kinetix 5500 Connector Data
  62
Chapter 4

63
Chapter 5 Routing the Power and Signal Cables

74
Configure and Start the Kinetix 5500 Drive System

107
Chapter 6 Understand the Kinetix 5500 Display

108
- Menu Screens
  109
- Setup Screens
  110
- Startup Sequence
  112
- Configure the Drive
  113
  - Set the Network Parameters
    113
- Studio 5000 Logix Designer
  113
  - Version History
    113
  - Install the Kinetix 5500 Add-On Profile
    114
- Configure the Logix 5000 Controller
  115
  - Configure the Kinetix 5500 Drive
    118
  - Configure the Motion Group
    128
- Configure Feedback-Only Axis Properties
  129
- Configure Induction-Motor Frequency-Control Axis Properties
  130
  - General and Motor Categories
    130
  - Basic Volts/Hertz Method
    132
  - Sensorless Vector Method
    134
  - Fan/Pump Volts/Hertz Method
    136
- Configure SPM Motor Closed-Loop Control Axis Properties
  138
- Download the Program
  142
- Apply Power to the Kinetix 5500 Drive
  143
  - Applying Power after Changing Input Voltage Range
    143
- Understand Bus-Sharing Group Configuration
  144
  - Bus-Sharing Group Example
    145
  - Configure Bus-Sharing Groups
    146
- Test and Tune the Axes
  148
  - Test the Axes
    148
  - Tune the Axes
    150
- Safety Precautions
  155
Chapter 7 Interpret Status Indicators

156
- Display Interface
  156
- Fault Code Overview
  156
- Fault Codes
  157
- Kinetix 5500 Drive Status Indicators
  158
- Kinetix 5500 Capacitor Module Status Indicators
  159
- General Troubleshooting
  159
- Logix 5000 Controller and Drive Behavior
  161
Before You Begin

165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

166
- Remove Power and All Connections
  166
- Remove the Servo Drive
  167
- Replace the Servo Drive
  167
- Start and Configure the Drive
  168
- Certification
  169
Chapter 9

170
- Important Safety Considerations
  170
- Category 3 Requirements According to ISO 13849-1
  170
- Stop Category Definition
  170
- Performance Level (PL) and Safety Integrity Level (SIL)
  170
- Description of Operation
  171
  - Fault Codes
    172
- Probability of Dangerous Failure Per Hour
  173
- Safe Torque-Off Connector Data
  173
- Wire the Safe Torque-Off Circuit
  174
  - Safe Torque-Off Wiring Requirements
    174
- Safe Torque-Off Feature
  175
  - Safe Torque-Off Feature Bypass
    175
  - Cascade the Safe Torque-Off Signal
    176
- Safe Torque-Off Specifications
  176
- Certification
  177
Chapter 10

178
Appendix A Interconnect Diagram Notes

193
Interconnect Diagrams

193
Appendix B before You Begin

208
- Configure Logix 5000 Controller Communication
  209
- Inhibit Feedback Only Axis
  210
Upgrade the Drive Firmware

208
- Upgrade Firmware
  211
- Verify the Firmware Upgrade
  215
Appendix C Shared-Bus Configurations

217
- Shared AC Configurations
  218
- Shared DC Configurations
  218
- Shared AC/DC Configurations
  220
- Shared AC/DC Hybrid Configurations
  221
Size Multi-Axis Shared-Bus Configurations

217
- Power-Sharing Sizing Examples
  222
  - Shared DC Example
    222
  - Shared AC/DC Hybrid Example
    223
  - Shared AC/DC Example
    224
- Control Power Current Calculations
  224
  - Kinetix 5500 System Current Demand Example
    225
- Energy Calculations
  226
Motor Control Feature Support

227

Allen-Bradley Kinetix 5500 User Manual

Allen-Bradley Kinetix 5500 User Manual (278 pages)

Brand: Allen-Bradley | Category: Servo Drives | Size: 29.31 MB

Table of Contents

Table of Contents
3
Summary of Changes

9
- About this Publication
  11
- Additional Resources
  11
- Audience
  11
- Conventions Used in this Manual
  11
Preface

11
Chapter 1

13
- About the Kinetix 5500 Servo Drive System
  13
Start

13
Plan the Kinetix 5500 Drive System Installation

29
Chapter 2 System Design Guidelines

30
Mount the Kinetix 5500 Drive System

45
Chapter 3 Determine Mounting Order

46
- Zero-Stack Tab and Cutout
  46
- Shared-Bus Connection System
  47
- Single-Axis Configurations
  48
- Multi-Axis Configurations
  48
- Drill-Hole Patterns
  49
- Mount Your Kinetix 5500 Drive
  56
- Kinetix 5500 Connector Data
  58
Chapter 4

59
Chapter 5 Routing the Power and Signal Cables

70
Configure and Start the Kinetix 5500 Drive System

101
Chapter 6 Understanding the Kinetix 5500 Display

102
- Menu Screens
  103
- Setup Screens
  104
- Startup Sequence
  105
- Configure the Drive
  106
  - Set the Network Parameters
    106
- Studio 5000 Logix Designer
  106
  - Kinetix 5500/5700 Add-On Profile
    107
  - Install the Kinetix 5500/5700 Add-On Profile
    107
- Configure the Logix5000 Controller
  108
  - Configure the Kinetix 5500 Drive
    113
  - Configure the Motion Group
    123
- Configure Feedback-Only Axis Properties
  124
- Configure Induction-Motor Frequency-Control Axis Properties
  125
  - General and Motor Categories
    125
  - Basic Volts/Hertz Method
    127
  - Sensorless Vector Method
    129
  - Fan/Pump Volts/Hertz Method
    132
- Configure PM Motor Closed-Loop Control Axis Properties
  134
- Download the Program
  137
- Apply Power to the Kinetix 5500 Drive
  138
  - Applying Power after Changing Input Voltage Range
    138
- Understanding Bus Sharing Group Configuration
  139
  - Bus Sharing Group Example
    140
  - Configure Bus-Sharing Groups
    141
- Test and Tune the Axes
  143
  - Test the Axes
    143
  - Tune the Axes
    145
Chapter 7

149
- Safety Precautions
  149
Troubleshoot the Kinetix 5500 Drive System

149
- Interpret Status Indicators
  150
  - Display Interface
    150
  - Fault Codes
    150
  - SAFE FLT Fault Codes
    156
  - Kinetix 5500 Drive Status Indicators
    157
  - Kinetix 5500 Capacitor Module Status Indicators
    158
- General Troubleshooting
  158
- Logix5000 Controller and Drive Behavior
  160
- Before You Begin
  165
Chapter 8 Remove and Replace Kinetix 5500 Servo Drives

166
- Remove Power and All Connections
  166
- Remove the Servo Drive
  167
- Replace the Servo Drive
  167
- Start and Configure the Drive
  168
- Certification
  169
Chapter 9

169
Chapter 10 Certification

177
Appendix A

199
- Interconnect Diagram Notes
  199
- Power Wiring Examples
  200
  - Single-Axis Drive Wiring Examples
    200
  - Bus-Sharing Wiring Examples
    202
- Shunt Resistor Wiring Example
  204
- Kinetix 5500 Drive and Motor/Actuator Wiring Examples
  205
- System Block Diagrams
  210
- Before You Begin
  214
Appendix B

215
- Configure Logix5000 Controller Communication
  215
- Inhibit Feedback Only Axis
  216
- Upgrade Firmware
  217
- Verify the Firmware Upgrade
  221
- Shared-Bus Configurations
  223
Appendix C

224
- Shared AC Configurations
  224
- Shared DC Configurations
  224
- Shared AC/DC Configurations
  226
- Shared AC/DC Hybrid Configurations
  227
- Power Sharing Sizing Examples
  228
  - Shared DC Example
    228
  - Shared AC/DC Hybrid Example
    229
  - Shared AC/DC Example
    230
- Control Power Current Calculations
  230
  - Kinetix 5500 System Current Demand Example
    231
- Energy Calculations
  232
- Frequency Control Methods
  233
Appendix D

234
- Basic Volts/Hertz
  234
- Basic Volts/Hertz for Fan/Pump Applications
  235
- Sensorless Vector
  236
- Skip Speeds
  237
  - Multiple Skip Speeds
    238
- Flux up
  239
  - Flux up Attributes
    240
  - Configure the Flux up Attributes
    241
- Current Regulator Loop Settings
  242
- Motor Category
  242
  - Motor Tests and Autotune Procedure
    244
- Selection of Motor Thermal Models
  247
  - Generic Motors
    247
  - Thermally Characterized Motors
    248
- Speed Limited Adjustable Torque (SLAT)
  249
  - SLAT Min Speed/Torque
    250
  - SLAT Max Speed/Torque
    251
  - SLAT Attributes
    251
  - Configure the Axis for SLAT
    252
- Motor Overload Retention
  255
- Torque Proving
  256
  - Torque Proving Attributes
    256
  - Torque Proving Configuration
    257
  - Torque Proving Current Example
    258
- Velocity Droop
  259
  - Closed Loop Control
    259
  - Frequency Control
    259
  - Velocity Droop Attribute
    259
  - Velocity Droop Configuration
    260
- Adaptive Tuning
  260

Allen-Bradley Kinetix 5500 Design Manual

Allen-Bradley Kinetix 5500 Design Manual (118 pages)

Drive Systems

Brand: Allen-Bradley | Category: DC Drives | Size: 20.55 MB

Table of Contents

Allen-Bradley Kinetix 5500 Installation Instructions Manual

Allen-Bradley Kinetix 5500 Installation Instructions Manual (20 pages)

Kinetix Series 5500 Servo Drives

Brand: Allen-Bradley | Category: Servo Drives | Size: 2.18 MB

Table of Contents

Allen-Bradley Kinetix 5500 Quick Start Manual

Allen-Bradley Kinetix 5500 Quick Start Manual (10 pages)

Tuningless Features for Servo Drives

Brand: Allen-Bradley | Category: Servo Drives | Size: 2.86 MB

Table of Contents

Allen-Bradley Kinetix 5500 Installation Instructions

Allen-Bradley Kinetix 5500 Installation Instructions (2 pages)

Feedback Connector Kit

Brand: Allen-Bradley | Category: Cables and connectors | Size: 0.67 MB

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