Allen-Bradley Micro830 Manuals

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Allen-Bradley Micro830 Manual

Allen-Bradley Micro830 Manual (354 pages)

Brand: Allen-Bradley | Category: Controller | Size: 17.64 MB

Table of Contents

Additional Resources
3
Conformal Coated Catalogs
3
Preface

3
Chapter 1 Hardware Features

16
Hardware Overview

16
- Micro830 Controllers
  16
- Micro850 Controllers
  18
- Micro870 Controllers
  20
- Embedded Ethernet Support
  22
- Embedded Serial Port Cables
  22
- Programming Cables
  22
Chapter 2 Programming Software for Micro800 Controllers

25
About Your Controller

25
- Uncommitted Changes
  
  27
  - RMC Memory
    28
  - Limitations of RMC
    30
  - Using Run Mode Configuration Change (RMCC)
    31
    
    Using Modbus RTU Communication
    32
    
    Using Ethernet/Ip Communication
    33
  - Agency Certifications
    35
  - Compliance to European Union Directives
    35
    
    EMC Directive
    36
    
    Low Voltage Directive
    36
  - Installation Considerations
    36
    
    Environment and Enclosure
    38
    
    Preventing Electrostatic Discharge
    38
  - Safety Considerations
    39
    
    North American Hazardous Location Approval
    39
    
    Disconnecting Main Power
    39
    
    Safety Circuits
    40
    
    Power Distribution
    40
    
    Periodic Tests of Master Control Relay Circuit
    40
  - Power Considerations
    41
    
    Isolation Transformers
    41
    
    Power Supply Inrush
    41
    
    Loss of Power Source
    41
    
    Input States on Power down
    42
    
    Other Types of Line Conditions
    42
  - Preventing Excessive Heat
    42
  - Master Control Relay
    43
    
    Using Emergency-Stop Switches
    44
    
    Schematic - Using IEC Symbols
    45
    
    Schematic - Using ANSI/CSA Symbols
    46
Chapter 3 Controller Mounting Dimensions

47
- Mounting Dimensions
  47
- DIN Rail Mounting
  50
- Panel Mounting
  50
- Panel Mounting Dimensions
  51
- System Assembly
  53
Install Your Controller

47
Chapter 4

55
Wire Your Controller

55
- Wiring Requirements and Recommendation
  55
- Use Surge Suppressors
  56
  - Recommended Surge Suppressors
    58
- Grounding the Controller
  59
- Wiring Diagrams
  60
- Controller I/O Wiring
  66
- Embedded Serial Port Wiring
  69
Chapter 5

71
Communication Connections

71
- Overview
  71
- Supported Communication Protocols
  71
  - Modbus RTU
    73
  - CIP Serial Client/Server (RS-232 Only)
    73
  - Ascii
    73
  - Modbus TCP Client/Server
    74
  - CIP Symbolic Client/Server
    74
  - CIP Client Messaging
    76
  - Sockets Client/Server TCP/UDP
    76
- CIP Communications Pass-Thru
  76
  - Examples of Supported Architectures
    76
- Use Modems with Micro800 Controllers
  78
  - Making a DF1 Point-To-Point Connection
    78
  - Construct Your Own Modem Cable
    78
- Configure Serial Port
  79
- Configure Ethernet Settings
  84
  - Validate IP Address
    86
  - Ethernet Host Name
    86
- Configure CIP Serial Driver
  87
- OPC Support Using Rslinx Enterprise
  87
Chapter 6 Overview of Program Execution

89
- Execution Rules
  90
Program Execution in Micro800

89
Chapter 7 PTO Motion Control

95
- Use the Micro800 Motion Control Feature
  97
Motion Control

95
- Input and Output Signals
  98
- Motion Control Function Blocks
  101
  - General Rules for the Motion Control Function Blocks
    103
- Motion Axis and Parameters
  111
  - Motion Axis State Diagram
    112
  - Axis States
    113
  - Limits
    114
  - Motion Stop
    116
  - Motion Direction
    117
  - Axis Elements and Data Types
    118
  - Axis Error Scenarios
    119
  - Mc_Engine_Diag Data Type
    120
- Function Block and Axis Status Error Codes
  120
- Major Fault Handling
  123
- Motion Axis Configuration in Connected Components Workbench
  123
  - Add New Axis
    124
  - Edit Axis Configuration
    125
  - Axis Start/Stop Velocity
    132
  - Real Data Resolution
    132
  - PTO Pulse Accuracy
    134
  - Motion Axis Parameter Validation
    135
  - Delete an Axis
    135
- Monitor an Axis
  135
- Homing Function Block
  136
  - Conditions for Successful Homing
    137
  - Mc_Home_Abs_Switch
    137
  - Mc_Home_Limit_Switch
    139
  - Mc_Home_Ref_With_Abs
    140
  - Mc_Home_Ref_Pulse
    142
  - Mc_Home_Direct
    143
- Use PTO for PWM Control
  144
  - POU Pwm_Program
    145
- HSC Feedback Axis
  146
Chapter 8

147
- High-Speed Counter Overview
  147
- Programmable Limit Switch Overview
  147
Use the High-Speed Counter and Programmable Limit Switch

147
- What Is High-Speed Counter
  148
  - Features and Operation
    148
- HSC Inputs and Wiring Mapping
  149
- High Speed Counter (HSC) Data Structures
  153
  - HSC APP Data Structure
    153
  - PLS Enable (Hscapp.plsenable)
    153
  - Hscid (Hscapp.hscid)
    154
  - HSC Mode (Hscapp.hscmode)
    154
  - Accumulator (HSCAPP. Accumulator)
    160
  - High Preset (Hscapp.hpsetting)
    160
  - Low Preset (Hscapp.lpsetting)
    161
  - Overflow Setting (Hscapp.ofsetting)
    161
  - Underflow Setting (Hscapp.ufsetting)
    161
  - Output Mask Bits (Hscapp.outputmask)
    162
  - High Preset Output (Hscapp.hpoutput)
    163
  - Low Preset Output (Hscapp.lpoutput)
    163
- HSC STS (HSC Status) Data Structure
  164
- HSC (High Speed Counter) Function Block
  171
  - HSC Commands (Hsccmd)
    171
- HSC_SET_STS Function Block
  173
- Programmable Limit Switch (PLS) Function
  173
  - PLS Data Structure
    174
  - PLS Operation
    174
  - PLS Example
    175
- HSC Interrupts
  176
  - HSC Interrupt Configuration
    177
  - HSC Interrupt POU
    178
  - Auto Start (HSC0.AS)
    178
  - Mask for IV (HSC0.MV)
    178
  - Mask for in (HSC0.MN)
    178
  - Mask for IH (HSC0.MH)
    179
  - Mask for IL (HSC0.ML)
    179
- HSC Interrupt Status Information
  179
- Use HSC
  180
Chapter 9

181
Controller Security

181
- Exclusive Access
  181
- Password Protection
  181
- Compatibility
  182
- Work with a Locked Controller
  183
- Configure Controller Password
  185
- Recover from a Lost Password
  186
- Using the Memory Module Plug-In
  186
Chapter 10

191
- Overview
  191
- Project Backup and Restore
  192
- Data Log
  200
  - Data Log Directory Structure
    201
  - Data Log Function (DLG) Block
    202
- Recipe
  205
  - Recipe Directory Structure
    206
  - Recipe Function (RCP) Block
    206
- Quickstart Projects for Data Log and Recipe Function Blocks
  209
  - Use the Data Log Feature
    210
  - Use the Recipe Feature
    216
Appendix A Micro830 Controllers

223
- The Following Tables Provide Specifications, Ratings, and Certifications
  223
- For the Micro830 Controllers
  223
- Micro830 10-Point Controllers
  223
- Micro830 16-Point Controllers
  226
- Micro830 24-Point Controllers
  228
- Micro830 48-Point Controllers
  231
- Environmental Specifications
  233
- Certifications
  234
Specifications

223
- Micro850 Controllers
  235
  - Micro850 24-Point Controllers
    235
  - Micro850 48-Point Controllers
    238
  - Environmental Specifications
    241
  - Certifications
    242
- Micro870 Controllers
  243
  - Micro870 24-Point Controllers
    243
  - Environmental Specifications
    246
  - Certifications
    247
- Relay Chart for Micro830, Micro850, and Micro870 Controllers
  248
- Micro800 Programmable Controller External AC Power Supply
  253
Appendix B Modbus Mapping

255
Modbus Mapping for Micro800

255
- Establish Communications between Rslinx and a Micro830/Micro850
  268
- Micro870 Controller through USB
  268
- Configure Controller Password
  275
  - Set Controller Password
    275
  - Change Password
    277
  - Clear Password
    278
- Use the High Speed Counter
  278
- Forcing I/Os
  291
  - Checking if Forces (Locks) Are Enabled
    291
  - I/O Forces after a Power Cycle
    292
- Using Run Mode Change
  293
  - Create the Project
    293
  - Edit the Project Using Run Mode Change
    296
Appendix C Flash Upgrade Your Micro800 Firmware

261
- Flash Upgrade from Microsd Card
  264
Appendix D Information about Using Interrupts

301
- What Is an Interrupt
  301
- When Can the Controller Operation be Interrupted
  302
- Priority of User Interrupts
  302
- User Interrupt Configuration
  304
- User Fault Routine
  304
User Interrupts

301
Appendix E Status Indicators on the Controller

317
- Using the Event Input Interrupt (EII) Function
  314
- Error Codes
  319
  - Fault Types
    319
  - Corrective Action for Recoverable and Non-Recoverable Faults
    327
- Normal Operation
  319
- Retrieve a Fault Log
  327
- Controller Error Recovery Model
  328
- Calling Rockwell Automation for Assistance
  329
Appendix F

332
- PID Function Block
  332
- IPIDCONTROLLER Function Block
  335
- How to Autotune
  338
  - How Autotune Works
    339
- PID Application Example
  340
  - PID Code Sample
    342
Appendix G

345
- Troubleshooting an Autotune Process
  340
- Calculate Total Power for Your Micro830/Micro850/Micro870
  345
- Controller
  345
- Rockwell Automation Publication 2080-UM002K-EN-E - March
  346
  - Index
    347
  - Index
    348
Index

349
- Index
  350
- Index
  351
- Index
  352

Allen-Bradley Micro830 User Manual

Allen-Bradley Micro830 User Manual (284 pages)

Brand: Allen-Bradley | Category: Controller | Size: 18.53 MB

Table of Contents

Additional Resources
3
Preface

3
Chapter 1 Hardware Features

15
Hardware Overview

15
- Micro830 Controllers
  16
- Micro850 Controllers
  18
- Programming Cables
  20
- Embedded Ethernet Support
  21
- Embedded Serial Port Cables
  21
Chapter 2 Programming Software for Micro800 Controllers

23
About Your Controller

23
- Uncommitted Changes
  
  25
  - RMC Memory
    25
  - Limitations of RMC
    27
  - Agency Certifications
    28
  - Compliance to European Union Directives
    28
    
    EMC Directive
    28
    
    Low Voltage Directive
    28
  - Installation Considerations
    29
    
    Environment and Enclosure
    30
    
    Preventing Electrostatic Discharge
    30
  - Safety Considerations
    32
    
    North American Hazardous Location Approval
    32
    
    Disconnecting Main Power
    32
    
    Safety Circuits
    33
    
    Power Distribution
    33
    
    Periodic Tests of Master Control Relay Circuit
    33
  - Power Considerations
    34
    
    Isolation Transformers
    34
    
    Power Supply Inrush
    34
    
    Loss of Power Source
    34
    
    Input States on Power down
    35
    
    Other Types of Line Conditions
    35
  - Preventing Excessive Heat
    35
  - Master Control Relay
    36
    
    Using Emergency-Stop Switches
    37
    
    Schematic - Using IEC Symbols
    38
    
    Schematic - Using ANSI/CSA Symbols)
    39
Chapter 3 Controller Mounting Dimensions

41
- Mounting Dimensions
  41
- DIN Rail Mounting
  43
- Panel Mounting
  44
- Panel Mounting Dimensions
  44
- System Assembly
  47
Install Your Controller

41
Chapter 4

49
Wire Your Controller

49
- Wiring Requirements and Recommendation
  49
- Use Surge Suppressors
  50
  - Recommended Surge Suppressors
    52
- Grounding the Controller
  53
- Wiring Diagrams
  53
- Controller I/O Wiring
  56
- Embedded Serial Port Wiring
  59
Chapter 5

61
Communication Connections

61
- Overview
  61
- Supported Communication Protocols
  61
  - Modbus RTU
    62
  - Modbus/Tcp Client/Server
    62
  - CIP Symbolic Client/Server
    63
  - CIP Client Messaging
    64
  - Ascii
    64
- CIP Communications Pass-Thru
  64
  - Examples of Supported Architectures
    65
- Configure Serial Port
  66
  - Configure CIP Serial Driver
    67
  - Configure Modbus RTU
    69
  - Configure ASCII
    70
- Use Modems with Micro800 Controllers
  66
  - Making a DF1 Point-To-Point Connection
    66
  - Construct Your Own Modem Cable
    66
- Configure Ethernet Settings
  72
  - Ethernet Host Name
    74
- Configure CIP Serial Driver
  74
- OPC Support Using Rslinx Enterprise
  74
Chapter 6 Overview of Program Execution

75
Program Execution in Micro800

75
Chapter 7 Use the Micro800 Motion Control Feature

82
Motion Control

82
- Input and Output Signals
  84
- Motion Control Function Blocks
  87
  - General Rules for the Motion Control Function Blocks
    89
- Motion Axis and Parameters
  97
  - Motion Axis State Diagram
    98
  - Axis States
    99
  - Limits
    100
  - Motion Stop
    102
  - Motion Direction
    103
  - Axis Elements and Data Types
    104
  - Axis Error Scenarios
    105
  - Mc_Engine_Diag Data Type
    106
- Function Block and Axis Status Error Codes
  106
- Major Fault Handling
  109
- Motion Axis Configuration in Connected Components Workbench
  109
  - Add New Axis
    110
  - Edit Axis Configuration
    111
  - Axis Start/Stop Velocity
    118
  - Real Data Resolution
    118
  - PTO Pulse Accuracy
    120
  - Motion Axis Parameter Validation
    121
  - Delete an Axis
    121
- Monitor an Axis
  121
- Homing Function Block
  122
  - Conditions for Successful Homing
    123
  - Mc_Home_Abs_Switch
    123
  - Mc_Home_Limit_Switch
    125
  - Mc_Home_Ref_With_Abs
    126
  - Mc_Home_Ref_Pulse
    128
  - Mc_Home_Direct
    129
- Use PTO for PWM Control
  130
  - POU Pwm_Program
    131
- HSC Feedback Axis
  132
Chapter 8

133
- High-Speed Counter Overview
  133
- Programmable Limit Switch Overview
  133
Use the High-Speed Counter and Programmable Limit Switch

133
- What Is High-Speed Counter
  134
  - Features and Operation
    134
- HSC Inputs and Wiring Mapping
  135
- High Speed Counter (HSC) Data Structures
  139
  - HSC APP Data Structure
    139
  - PLS Enable (Hscapp.plsenable)
    139
  - Hscid (Hscapp.hscid)
    140
  - HSC Mode (Hscapp.hscmode)
    140
  - Accumulator (HSCAPP. Accumulator)
    146
  - High Preset (Hscapp.hpsetting)
    146
  - Low Preset (Hscapp.lpsetting)
    147
  - Overflow Setting (Hscapp.ofsetting)
    147
  - Underflow Setting (Hscapp.ufsetting)
    147
  - Output Mask Bits (Hscapp.outputmask)
    148
  - High Preset Output (Hscapp.hpoutput)
    149
  - Low Preset Output (Hscapp.lpoutput)
    149
- HSC STS (HSC Status) Data Structure
  150
- HSC (High Speed Counter) Function Block
  157
  - HSC Commands (Hsccmd)
    157
- HSC_SET_STS Function Block
  159
- Programmable Limit Switch (PLS) Function
  159
  - PLS Data Structure
    160
  - PLS Operation
    160
  - PLS Example
    161
- HSC Interrupts
  162
  - HSC Interrupt Configuration
    163
  - HSC Interrupt POU
    164
  - Auto Start (HSC0.AS)
    164
  - Mask for IV (HSC0.MV)
    164
  - Mask for in (HSC0.MN)
    164
  - Mask for IH (HSC0.MH)
    165
  - Mask for IL (HSC0.ML)
    165
- HSC Interrupt Status Information
  165
- Use HSC
  166
Chapter 9 Controller Security

167
- Compatibility
  167
- Controller Security
  167
- Exclusive Access
  167
- Password Protection
  167
- Work with a Locked Controller
  168
- Configure Controller Password
  170
- Recover from a Lost Password
  170
Appendix A Micro830 Controllers

171
- Micro830 10-Point Controllers
  171
- Micro830 16-Point Controllers
  175
- Micro830 24-Point Controllers
  178
- Micro830 48-Point Controllers
  182
- Micro830 and Micro850 Relay Charts
  187
Specifications

171
- Micro850 Controllers
  187
Appendix B Modbus Mapping

197
Modbus Mapping for Micro800

197
- Flash Upgrade Your Micro800 Firmware
  203
- Controller through USB
  208
- Establish Communications between Rslinx and a Micro830/Micro850
  208
- Configure Controller Password
  214
  - Set Controller Password
    215
  - Change Password
    216
  - Clear Password
    217
- Use the High Speed Counter
  218
- Forcing I/Os
  231
  - Checking if Forces (Locks) Are Enabled
    231
  - I/O Forces after a Power Cycle
    232
- Using Run Mode Change
  233
  - Create the Project
    233
  - Edit the Project Using Run Mode Change
    236
Appendix C

203
Appendix D Information about Using Interrupts

241
- What Is an Interrupt
  241
- When Can the Controller Operation be Interrupted
  242
- Priority of User Interrupts
  242
- User Interrupt Configuration
  244
- User Fault Routine
  244
User Interrupts

241
Appendix E Status Indicators on the Controller

257
- Error Conditions
  258
- Normal Operation
  258
- Error Codes
  259
- Controller Error Recovery Model
  266
- Calling Rockwell Automation for Assistance
  267
Appendix F

270
- How to Autotune
  271
  - How Autotune Works
    272
- Troubleshooting an Autotune Process
  273
- PID Application Example
  274
  - PID Code Sample
    275
Appendix G

277
- Calculate Total Power for Your Micro830/Micro850 Controller
  277

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