Allen-Bradley MicroLogix 1200 Manuals

Manuals and User Guides for Allen-Bradley MicroLogix 1200. We have 8 Allen-Bradley MicroLogix 1200 manuals available for free PDF download: Reference Manual, User Manual, Installation Instructions Manual

Allen-Bradley MicroLogix 1200 Reference Manual (424 pages)

Brand: Allen-Bradley | Category: Controller | Size: 6.99 MB

Table of Contents
7
Purpose of this Manual
13
Who Should Use this Manual

13
- Common Techniques Used in this Manual
  14
- Rockwell Automation Support
  15
Chapter 1 Embedded I/O

17
Chapter 2 Controller Memory

36
- Data Files
  39
- Protecting Data Files During Download
  40
- Static File Protection
  42
- Password Protection
  43
- Clearing the Controller Memory
  44
- Allow Future Access Setting (OEM Lock)
  44
Chapter 3 Overview

46
Chapter 4 Instruction Set

63
- Using the Instruction Descriptions
  64
Chapter 5

72
PTO - Pulse Train Output

99
Chapter 6

100
XIC - Examine if Closed XIO - Examine if Open

125
Chapter 7

127
- OTE - Output Energize
  127
- OTL - Output Latch OTU - Output Unlatch
  128
- ONS - One Shot
  129
- OSR - One Shot Rising OSF - One Shot Falling
  130
Chapter 8

133
- Timer Instructions Overview
  133
- TON - Timer, On-Delay
  136
- TOF - Timer, Off-Delay
  137
- RTO - Retentive Timer, On-Delay
  138
- How Counters Work
  139
- CTU - Count up CTD - Count down
  141
- RES - Reset
  142
Chapter 9 Using the Compare Instructions

144
Chapter 10 Using the Math Instructions

152
- Updates to Math Status Bits
  153
- ADD - Add SUB - Subtract
  154
- MUL - Multiply DIV - Divide
  155
- NEG - Negate
  156
- CLR - Clear
  156
- SCL - Scale
  157
- SCP - Scale with Parameters
  158
- SQR - Square Root
  159
- SWP - Swap
  160
Using Decode and Encode Instructions

163
Chapter 11

164
Chapter 12 Using Logical Instructions

173
- Updates to Math Status Bits
  174
- AND - Bit-Wise and
  175
- OR - Logical or
  176
- XOR - Exclusive or
  177
- NOT - Logical NOT
  178
Chapter 13 MOV - Move

179
- MVM - Masked Move
  181
Chapter 14 COP - Copy File

184
- FLL - Fill File
  185
- BSL - Bit Shift Left
  186
- BSR - Bit Shift Right
  188
- FFL - First In, First out (FIFO) Load
  190
- FFU - First In, First out (FIFO) Unload
  193
- LFL - Last In, First out (LIFO) Load
  196
- LFU - Last In, First out (LIFO) Unload
  199
Sequencer Instructions

201
Chapter 15 SQC- Sequencer Compare

202
- SQO- Sequencer Output
  205
- SQL - Sequencer Load
  208
Chapter 16 JMP - Jump to Label

211
- LBL - Label
  212
- JSR - Jump to Subroutine
  212
- SBR - Subroutine Label
  213
- RET - Return from Subroutine
  213
- SUS - Suspend
  214
- TND - Temporary End
  214
- END - Program End
  215
- MCR - Master Control Reset
  215
Chapter 17

219
- IOM - Immediate Output with Mask
  219
- REF- I/O Refresh
  220
Chapter 18 Information about Using Interrupts

222
User Program for more Access Information

237
- Read Only
  237
Chapter 19 The PID Concept

243
- The PID Equation
  244
- PD Data File
  244
- PID - Proportional Integral Derivative
  245
- Input Parameters
  246
  - Read/Write
    246
  - Read/Write
    247
  - Read Only
    247
- Output Parameters
  249
- Tuning Parameters
  250
  - Read Only
    253
- Runtime Errors
  258
- Analog I/O Scaling
  259
- Application Notes
  260
- Application Examples
  264
Chapter 20 General Information

269
- Instruction Types and Operation
  270
- Protocol Overview
  272
- String (ST) Data File
  273
- Control Data File
  274
- ACL - ASCII Clear Buffers
  275
- AIC - ASCII Integer to String
  276
- AWA - ASCII Write with Append
  277
- AWT - ASCII Write
  279
- ABL - Test Buffer for Line
  282
- ACB - Number of Characters in Buffer
  283
- ACI - String to Integer
  284
- ACN - String Concatenate
  286
- AEX - String Extract
  287
- AHL - ASCII Handshake Lines
  288
- ARD - ASCII Read Characters
  290
- ARL - ASCII Read Line
  291
- ASC - String Search
  293
- ASR - ASCII String Compare
  294
- Timing Diagram for ARD, ARL, AWA, and AWT Instructions
  296
- Using In-Line Indirection
  297
- ASCII Instruction Error Codes
  298
- ASCII Character Set
  299
ASCII Instructions

269
Chapter 21

303
- MSG - Message
  303
- The Message File
  304
  - Read/Write
    305
- Local Messages
  307
- Configuring a Local Message
  309
- Remote Messages
  316
- Configuring a Remote Message
  318
- MSG Instruction Error Codes
  321
- Timing Diagram for the MSG Instruction
  323
- SVC - Service Communications
  326
- MSG Instruction Ladder Logic
  328
- Local Messaging Examples
  329
Chapter 22 Queues and Records

334
Appendix A Micrologix 1200 Scan Time Worksheet

353
- Programming Instructions Memory Usage and Execution Time
  355
Appendix B Micrologix 1500 Scan Time Worksheet

360
Appendix C Status File Overview

362
- Status File Details
  363
- Identifying Controller Faults
  383
Appendix D Contacting Rockwell Automation for Assistance

391
Appendix E Communication Protocol

394
- DF1 Full-Duplex Protocol
  397
- DF1 Half-Duplex Protocol
  398
- Modbus™ RTU Slave Protocol
  401
- ASCII Driver
  405
Glossary

407

Allen-Bradley MicroLogix 1200 User Manual (156 pages)

Controllers and Expansion I/O

Brand: Allen-Bradley | Category: Controller | Size: 4.65 MB

Table of Contents
5
Preface

11
Chapter 1

15
- Hardware Features
  15
Hardware Overview

15
- Component Descriptions
  16
  - Micrologix 1200 Memory Module And/Or Real-Time Clock
    16
  - 1762 Expansion I/O
    17
- Communication Cables
  18
- Communication Options
  18
- Programming
  18
- Agency Certifications
  19
Chapter 2

19
Installing Your Controller

19
- Compliance to European Union Directives
  20
  - EMC Directive
    20
  - Low Voltage Directive
    20
- Installation Considerations
  21
- Safety Considerations
  22
- Power Considerations
  24
  - Isolation Transformers
    24
  - Power Supply Inrush
    24
  - Loss of Power Source
    25
  - Input States on Power down
    25
  - Other Types of Line Conditions
    25
- Preventing Excessive Heat
  25
- Master Control Relay
  26
- Installing a Memory Module And/Or Real-Time Clock
  30
Allen-Bradley Plcs

31
- Controller and Expansion I/O Spacing
  31
- Controller Mounting Dimensions
  31
- Mounting the Controller
  32
  - DIN Rail Mounting
    33
  - Panel Mounting
    34
- 1762 Expansion I/O Dimensions
  35
- Mounting 1762 Expansion I/O
  35
  - DIN Rail Mounting
    35
  - Panel Mounting
    36
- Connecting Expansion I/O
  37
Chapter 3 Wiring Requirements

39
- Wiring Recommendation
  39
Wiring Your Controller

39
- Using Surge Suppressors
  41
  - Recommended Surge Suppressors
    43
- Grounding the Controller
  44
- Wiring Diagrams
  45
  - Terminal Block Layouts
    45
  - Terminal Groupings
    47
- Sinking and Sourcing Wiring Diagrams
  48
  - 1762-L24AWA, 1762-L24BWA and 1762-L24BXB Wiring
    49
  - Diagrams
    54
- Controller I/O Wiring
  54
  - Minimizing Electrical Noise
    54
- Expansion I/O Wiring
  54
  - Discrete Wiring Diagrams
    54
  - Analog Wiring
    58
Chapter 4

63
Communication Connections

63
Chapter 5 Trim Pot Operation

81
- Trim Pot Information Function File
  81
- Error Conditions
  82
Chapter 6

83
- Removal/Insertion under Power
  83
- Writing Data to the Real-Time Clock
  84
- RTC Battery Operation
  84
- Real-Time Clock Operation
  83
- Memory Module Operation
  85
Appendix A

87
- Controller Specifications
  87
- Expansion I/O Specifications
  93
  - Discrete I/O Modules
    93
  - Analog Modules
    97
- Controller Dimensions
  100
- Expansion I/O Dimensions
  100
Appendix B Micrologix 1200 Replacement Kits

101
Appendix C

103
- Normal Operation
  103
- Error Conditions
  104
- Understanding the Controller LED Status
  103
- Controller Error Recovery Model
  105
- Analog Expansion I/O Diagnostics and Troubleshooting
  106
  - Module Operation and Channel Operation
    106
  - Power-Up Diagnostics
    106
  - Critical and Non-Critical Errors
    106
  - Module Error Definition Table
    107
  - Error Codes
    108
- Calling Rockwell Automation for Assistance
  109
Appendix D Preparing for Upgrade

111
- Install Controlflash Software
  111
- Prepare the Controller for Updating
  111
- Missing/Corrupt os LED Pattern
  112
- Sequence of Operation
  112
Appendix E

113
- Communication Interface
  113
- DF1 Full-Duplex Protocol
  113
  - DF1 Full-Duplex Operation
    114
- DF1 Half-Duplex Protocol
  115
- DH485 Communication Protocol
  120
  - DH485 Network Description
    120
  - DH485 Token Rotation
    120
  - DH485 Configuration Parameters
    121
  - Devices that Use the DH485 Network
    121
  - Important DH485 Network Planning Considerations
    122
  - Example DH485 Connections
    125
- Modbus Communication Protocol
  128
- Ascii
  129
Appendix F System Loading Example Calculations (24-Point Controller

131
- System Loading Limitations
  131
- System Loading Worksheet
  133
  - Current Loading
    133
  - System Loading Example Calculations (40-Point Controller
    135
- System Loading Worksheet
  137
- Calculating Heat Dissipation
  140
Glossary

141

Allen-Bradley MicroLogix 1200 User Manual (162 pages)

Brand: Allen-Bradley | Category: Controller | Size: 2.6 MB

Table of Contents
5
Preface

9
Chapter 1

11
- Hardware Features
  11
Hardware Overview

11
- Component Descriptions
  12
  - Micrologix 1200 Memory Module And/Or Real-Time Clock
    12
  - 1762 Expansion I/O
    13
- Communication Cables
  14
- Programming
  14
  - Firmware Revision History
    14
- Communication Options
  16
- Agency Certifications
  17
Chapter 2

17
- Compliance to European Union Directives
  17
  - EMC Directive
    18
  - Low Voltage Directive
    18
Installing Your Controller

17
- Installation Considerations
  18
- Safety Considerations
  19
- Power Considerations
  21
  - Isolation Transformers
    21
  - Power Supply Inrush
    22
  - Loss of Power Source
    22
  - Input States on Power down
    23
  - Other Types of Line Conditions
    23
- Preventing Excessive Heat
  23
- Master Control Relay
  24
- Installing a Memory Module And/Or Real-Time Clock
  28
- Controller and Expansion I/O Spacing
  29
- Controller Mounting Dimensions
  29
- Mounting the Controller
  30
  - DIN Rail Mounting
    31
  - Panel Mounting
    32
- 1762 Expansion I/O Dimensions
  33
- Mounting 1762 Expansion I/O
  33
  - DIN Rail Mounting
    33
  - Panel Mounting
    34
- Connecting Expansion I/O
  35
Chapter 3 Wiring Requirements

37
Chapter 4

66
Chapter 5 Trim Pot Operation

85
- Trim Pot Information Function File
  86
- Error Conditions
  86
Chapter 6

87
- Removal/Insertion under Power
  87
- Writing Data to the Real-Time Clock
  88
- RTC Battery Operation
  88
- Real-Time Clock Operation
  87
- Memory Module Operation
  89
Appendix A

91
- Controller Specifications
  91
- Expansion I/O Specifications
  96
  - Discrete I/O Modules
    96
  - Analog Modules
    102
Appendix B Micrologix 1200 Replacement Kits

111
Appendix C

114
- Normal Operation
  114
- Error Conditions
  114
- Controller Error Recovery Model
  115
- Analog Expansion I/O Diagnostics and Troubleshooting
  116
  - Module Operation and Channel Operation
    116
  - Power-Up Diagnostics
    116
  - Critical and Non-Critical Errors
    117
  - Module Error Definition Table
    117
  - Error Codes
    119
- Calling Rockwell Automation for Assistance
  120
Appendix D Preparing for Upgrade

121
- Install Controlflash Software
  121
- Prepare the Controller for Updating
  122
- Missing/Corrupt os LED Pattern
  122
- Sequence of Operation
  122
Appendix E

123
- Communication Interface
  123
- DF1 Full-Duplex Protocol
  123
- DF1 Half-Duplex Protocol
  124
  - Using Modems with Micrologix 1200 Programmable Controllers
    125
- Communication Protocol
  127
- Ascii
  134
- Modbus Communication Protocol
  134
Appendix F System Loading Example Calculations (24-Point Controller

135
- System Loading Limitations
  135
- System Loading Worksheet
  137
  - Current Loading
    141
- System Loading Worksheet
  141
- Calculating Heat Dissipation
  143
- Rockwell Automation Support
  162
  - Installation Assistance
    162
  - New Product Satisfaction Return
    162

allen-bradley MicroLogix 1200 User Manual (144 pages)

Thermocouple/mV Input Module

Brand: allen-bradley | Category: Control Unit | Size: 2.39 MB

Table of Contents
3
How to Use this Manual
7
- Manual Contents
  7
- Related Documentation
  8
Preface

7
Chapter 1 General Description

11
Overview

11
- Thermocouple/MV Inputs and Ranges
  11
- Data Formats
  12
- Filter Frequencies
  12
- Hardware Features
  12
- General Diagnostic Features
  14
- System Overview
  14
  - System Operation
    14
  - Module Operation
    15
  - Module Field Calibration
    16
Chapter 2 Compliance to European Union Directives

17
- EMC Directive
  17
- Low Voltage Directive
  18
Installation and Wiring

17
- General Considerations
  18
  - Hazardous Location Considerations
    19
  - Prevent Electrostatic Discharge
    19
  - Remove Power
    20
  - Selecting a Location
    20
- Power Requirements
  18
- Mounting
  21
  - Minimum Spacing
    21
  - DIN Rail Mounting
    21
  - Panel Mounting
    22
- Field Wiring Connections
  23
- System Assembly
  23
- Wiring
  25
  - Terminal Block Layout
    25
  - Labeling the Terminals
    25
  - Wiring the Finger-Safe Terminal Block
    26
  - Wire Size and Terminal Screw Torque
    27
  - Terminal Door Label
    27
  - Wiring the Module
    27
  - Wiring Diagram
    29
- Cold Junction Compensation
  29
- Calibration
  30
- Accessing Input Image File Data
  31
Chapter 3

31
Chapter 4

69
- Indicator Lights
  69
- Stand Clear of Equipment
  70
- Program Alteration
  70
- Safety Circuits
  70
- Safety Considerations
  69
- Module Operation Vs. Channel Operation
  70
- Channel Diagnostics
  71
- Power-Up Diagnostics
  71
- Module Error Definition Table
  72
  - Module Error Field
    72
  - Extended Error Information Field
    73
- Non-Critical Vs. Critical Module Errors
  72
- Error Codes
  74
- Contacting Rockwell Automation
  75
Appendix A

77
Appendix B Negative Decimal Values

100
Appendix C

101
- International Temperature Scale of 1990
  101
- Type B Thermocouples
  101
- Type E Thermocouples
  103
- Type J Thermocouples
  105
- Type K Thermocouples
  107
- Type N Thermocouples
  109
- Type R Thermocouples
  111
- Type S Thermocouples
  112
- Type T Thermocouples
  114
- References
  117
- Using a Grounded Junction Thermocouple
  123
Appendix D

124
Appendix E 1762-IT4 Configuration File

128
- Configuration Using Rslogix 500 Version 5.50 or Higher
  128
  - Generic Extra Data Configuration
    132
- Configuration Using Rslogix 500 Version 5.2 or Lower
  133
Glossary

135

Allen-Bradley MicroLogix 1200 User Manual (104 pages)

RTD/Resistance Input Module

Brand: Allen-Bradley | Category: I/O Systems | Size: 2.11 MB

Table of Contents
3
How to Use this Manual
7
- Manual Contents
  7
- Related Documentation
  8
Preface

7
Chapter 1 General Description

11
Overview

11
- RTD Compatibility
  12
- Resistance Device Compatibility
  15
- Hardware Features
  16
  - General Diagnostic Features
    16
- System Overview
  17
  - System Operation
    17
  - Module Operation
    18
  - Module Field Calibration
    18
Chapter 2 Compliance to European Union Directives

19
- EMC Directive
  19
- Low Voltage Directive
  19
Installation and Wiring

19
- General Considerations
  20
  - Hazardous Location Considerations
    21
  - Prevent Electrostatic Discharge
    21
  - Remove Power
    22
  - Selecting a Location
    22
- Power Requirements
  20
- Mounting
  23
  - Minimum Spacing
    23
  - DIN Rail Mounting
    24
  - Panel Mounting
    24
- System Assembly
  25
- Field Wiring Connections
  26
Chapter 3 Module Memory Map

35
- Input Image
  36
- Configuration File
  36
Module Data, Status, and Channel Configuration

35
Chapter 4 Safety Considerations

69
- Indicator Lights
  69
- Activating Devices When Troubleshooting
  70
- Stand Clear of the Equipment
  70
- Program Alteration
  70
- Safety Circuits
  70
Diagnostics and Troubleshooting

69
- Module Operation Vs. Channel Operation
  70
- Channel Diagnostics
  71
- Power-Up Diagnostics
  71
- Non-Critical Vs. Critical Module Errors
  72
- Module Error Definition Table
  73
  - Module Error Field
    73
  - Extended Error Information Field
    74
- Error Codes
  75
- Contacting Rockwell Automation
  76
- Module Inhibit Function
  76
Appendix A

77
- General Specifications
  77
- Input Specifications
  78
- Cable Specifications
  80
- RTD Standards
  80
- 1762-IR4 Configuration File
  83
Appendix B

83

Allen-Bradley MicroLogix 1200 Installation Instructions Manual (20 pages)

Analog Output

Brand: Allen-Bradley | Category: Control Unit | Size: 0.74 MB

Allen-Bradley MicroLogix 1200 Installation Instructions Manual (20 pages)

Analog Output Module

Brand: Allen-Bradley | Category: Control Unit | Size: 0.82 MB

Allen-Bradley MicroLogix 1200 Installation Instructions Manual (16 pages)

Isolated Relay Output Module

Brand: Allen-Bradley | Category: Control Unit | Size: 0.83 MB

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Allen-Bradley MicroLogix 1200 Manuals

Table of Contents

Who Should Use this Manual

Chapter 1 Embedded I/O

Chapter 2 Controller Memory

Chapter 3 Overview

Chapter 4 Instruction Set

Chapter 5

PTO - Pulse Train Output

Chapter 6

XIC - Examine if Closed XIO - Examine if Open

Chapter 7

Chapter 8

Chapter 9 Using the Compare Instructions

Chapter 10 Using the Math Instructions

Using Decode and Encode Instructions

Chapter 11

Chapter 12 Using Logical Instructions

Chapter 13 MOV - Move

Chapter 14 COP - Copy File

Sequencer Instructions

Chapter 15 SQC- Sequencer Compare

Chapter 16 JMP - Jump to Label

Chapter 17

Chapter 18 Information about Using Interrupts

User Program for more Access Information

Chapter 19 The PID Concept

Chapter 20 General Information

ASCII Instructions

Chapter 21

Chapter 22 Queues and Records

Appendix A Micrologix 1200 Scan Time Worksheet

Appendix B Micrologix 1500 Scan Time Worksheet

Appendix C Status File Overview

Appendix D Contacting Rockwell Automation for Assistance

Appendix E Communication Protocol

Glossary

Table of Contents

Preface

Chapter 1

Hardware Overview

Chapter 2

Installing Your Controller

Allen-Bradley Plcs

Chapter 3 Wiring Requirements

Wiring Your Controller

Chapter 4

Communication Connections

Chapter 5 Trim Pot Operation

Chapter 6

Appendix A

Appendix B Micrologix 1200 Replacement Kits

Appendix C

Appendix D Preparing for Upgrade

Appendix E

Appendix F System Loading Example Calculations (24-Point Controller

Glossary

Table of Contents

Preface

Chapter 1

Hardware Overview

Chapter 2

Installing Your Controller

Chapter 3 Wiring Requirements

Chapter 4

Chapter 5 Trim Pot Operation

Chapter 6

Appendix A

Appendix B Micrologix 1200 Replacement Kits

Appendix C

Appendix D Preparing for Upgrade

Appendix E

Appendix F System Loading Example Calculations (24-Point Controller

Table of Contents

Preface

Chapter 1 General Description

Overview

Chapter 2 Compliance to European Union Directives

Installation and Wiring

Chapter 3