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Allen-Bradley PowerFlex 23P Manuals
Manuals and User Guides for Allen-Bradley PowerFlex 23P. We have
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Allen-Bradley PowerFlex 23P manual available for free PDF download: User Manual
Allen-Bradley PowerFlex 23P User Manual (416 pages)
Digital DC Drive
Brand:
Allen-Bradley
| Category:
DC Drives
| Size: 24.92 MB
Table of Contents
Table of Contents
3
Preface
9
Summary of Changes
10
Conventions
11
Drive Storage Conditions
11
Drive Nameplate Data
12
Drive Series Letter
12
Drive Frame Sizes
12
Drive Firmware Revision
12
Drive Specifications
12
Standard Drive Catalog Number Explanation
13
Standalone-Alone Regulator Catalog Numbers
14
Standard Drive Catalog Number Explanation, Cont
14
Additional Resources
15
Installation and Wiring
17
Chapter 1 Product Advisories
18
Mount the Drive
19
Operating Conditions and Temperatures
19
Minimum Mounting Clearances
19
Maximum Surrounding Air Temperature Specifications
19
Approximate Drive Dimensions and Weights
20
Lifting Powerflex DC Drives
26
Mount Frame C and D Drives
26
Remove the Drive Covers
28
Frame a Drives
28
Frame B and C Drives
29
Frame D
30
Isolation Transformers / Line Reactors
30
Contactors
31
AC Input Contactors
32
DC Output Contactors
32
Dynamic Brake Resistors
32
General Grounding Requirements
33
Safety Ground (PE)
34
Power Feeder
34
Encoder/Resolver Ground Connections
34
Tachometer Ground Connections
34
Grounding for Installations in an Ungrounded or High-Impedance, Neutral Ground, or System
35
Power Distribution
35
CE Conformity
40
Low Voltage Directive
40
EMC Directive
40
General Considerations
40
Voltage Directive
41
The EMC Directive
41
Pollution Degree Ratings According to en 61800-5-1
42
Power Circuit Protection
43
Control Power Circuit Protection
43
Cable and Wiring Recommendations
44
Power Wiring
45
AC Input Voltages
45
DC Output Voltages
46
Typical Power Wiring Diagrams
46
Armature Converter Connections
51
Armature Voltage Feedback Connections
54
Field Converter Connections
57
Field Current Configuration
61
Set DIP Switch S14 to the Correct Value
62
Relay Outputs
64
Thermistors and Thermal Switches
64
Control Circuit Input Power
67
Frame C Heatsink Cooling Fan Specifications
71
Frame D, Series B and C Heatsink Cooling Fan
73
Specifications
74
Frame C and D Armature Fuse Signal Terminals
75
DIP Switch and Jumper Settings
77
I/O Wiring
82
I/O Signal and Control Wiring
83
Digital Encoder Terminal Block
88
DC Analog Tachometer Terminal Block
90
Resolver Feedback Module
90
I/O and Control Wire Routing
91
Chapter 2 Drive Start up Checklist
93
Before Applying Power to the Drive
94
Verify All Drive Configuration Settings
94
Verify the Power Wiring
94
Verify the Control and I/O Wiring
94
Apply Power to the Drive
95
Apply Voltage to the Control Circuits
95
Verify the Control Voltages
96
Load the Default Settings
97
Configure the most Commonly Used Parameters
97
Tune the Current Regulator
102
Verify Motor Rotation and Run Feedback Polarity Checks
104
Configure the Speed Feedback Parameters
107
Tune the Speed Regulator
109
Verify Speed Reference Settings and Drive Operation
111
Drive Start up
93
About Parameters
116
Chapter 3 Parameters Table Example
117
How Parameters Are Organized
118
File-Group-Parameter Order
118
Numbered List View
118
Cross Reference Tables
118
Basic Parameter View
119
Advanced Parameter View
121
Monitor File
126
Motor Control File
131
Speed Command File
148
Dynamic Control File
155
Applications File
161
Utility File
177
Communications File
191
Input / Output File
195
Parameter Cross Reference - by Name
207
Parameter Cross Reference - by Number
213
Chapter 4 Faults and Alarms
219
Drive Status
220
HIM Indicators
221
Manually Clearing Faults
221
Fault Descriptions
222
How to Clear an Alarm
228
Alarm Descriptions
228
Common Drive Symptoms and Corrective Actions
231
Drive Does Not Start
231
Drive Starts but Motor Does Not Turn and no
232
Armature Current
232
The Motor Does Not Reach Commanded Speed
232
The Motor Is Turning in the Wrong Direction
232
The Motor Reaches Maximum Speed Immediately
233
The Motor Speed Cannot be Controlled and the Drive
233
Does Not Stop
233
Testpoint Codes and Functions
233
Troubleshooting
219
Supplemental Drive Information
236
Appendix A Certifications and Specifications
236
IP20 NEMA / UL Type Open Watts Loss
236
Communication Configurations
240
Typical Programmable-Controller Configurations
240
Logic Command/Status Words
241
Drive Power Circuit Protection
243
Frame a and B Fuse Information
243
Frame C and D Fuse Information
251
Control Power Circuit Protection Fuses
259
Switching Power Supply Circuit Board Fuses
259
Frame B Pulse Transformer Circuit Board Fuses
261
Frame C Transient Noise Filter Circuit Board Fuses
262
Frame D Overvoltage Clipping Circuit Board Fuses
263
AC Input Line Reactors and AC Input Contactors
264
Isolation Transformers
267
Dynamic Brake Resistor Kits and DC Output Contactors
269
DC Contactor Crimp Lug Kit Specifications
271
Alternate Dynamic Brake Resistor Kits and DC Output
272
Contactors
272
Alternate EMC Filters
273
Terminal Adapter Kits for Frame D Drives
279
Appendix B External and Internal Connections
281
LCD Display Elements
282
ALT Functions
282
Using the S.M.A.R.T. List Screen
283
Menu Structure
284
Viewing and Editing Parameters
286
Lcd Him
286
Removing/Installing the HIM
287
HIM Overview
281
Appendix C Alpha Test Mode
289
Alpha Test Setup and Operation
290
Analog Input Configuration
292
Example 1
292
Example 2
292
Analog-Input Signal Comparison
293
Current / Speed Curve
294
Drive Reference and Feedback Scaling
296
Armature Voltage Feedback
296
DC Analog Tachometer Feedback
296
Encoder Feedback
297
Drive Reference and Feedback Scaling Examples
297
Valid Speed Feedback Values
300
Droop Compensation
302
Field-Weakening Mode Configuration (V1.006)
302
Using a DC Contactor Only (Firmware V1.006 Only)
303
Using a DC Contactor and a Dynamic Brake (Firmware V1.006 Only)
303
Using an Inverting Fault Device Only
304
V1.006 Only)
304
Using a DC Contactor and an Inverting Fault Device
304
(Firmware V1.006 Only)
304
Using a DC Contactor, a Dynamic Brake and an Inverting Fault Device (Firmware V1.006 Only)
305
Lifting/Torque Proving
306
Tuning the Motor for Torque Prove Applications
308
Crane Setup with Encoder/Resolver Feedback
308
Crane Setup - Encoderless
313
Manually Tuning the Speed Regulator for Firmware Revision
317
And Later
317
Multiple Motor Applications
319
Considerations for Multiple Motors Connected in Parallel
319
Considerations for Multiple Motors Connected in Series
319
Parameter 21 [Min Firing Angle] Configuration
320
PID Function
321
Configure a Line Speed Signal
321
Drive/Drives
321
Follower Drive/Drives
324
Reference Control
325
Auto" Speed Sources
325
Manual" Speed Sources
325
Speed Source Changes
326
Torque Reference Source
326
Auto/Manual Examples
326
Resolver Cable Balance Tuning Test
328
Performing the Cable Balance Tuning Test
328
Resolver Type Selection
329
Scale Blocks
330
Link Parameters Via the Scale Block Parameters
331
SCR Diagnostic Tests
331
Open SCR Test
332
Shorted SCR Test
333
S-Curve Configuration
333
S-Curve Acceleration Ramp Example
335
Speed Regulation Functions
335
Adaptive Speed Regulator
335
Speed up Function
338
Speed Threshold Indicators
339
Speed Zero Function
340
Speed Draw Function
341
Speed / Torque Mode Selection
342
Zero Torque Mode
342
Speed Regulation Mode
343
Torque Regulation Mode
343
And SLAT Max Mode
343
Sum Mode
347
Start at Powerup
348
Fine-Tuning the Regulators
349
Manually Adjusting the Current Regulator Tune Settings
350
Fine-Tuning the Field Current Regulator
352
Fine-Tuning the Speed Regulator
354
Fine-Tuning the Voltage Regulator in the Field Converter
356
Tuning the Field Current Curve
358
Application Notes
289
Appendix D Diagram Conventions
361
Appendix E
385
Communication Adapter Kits
385
Tools that You Need
385
What the Communication Adapter Kit Includes
385
Installing the Communication Adapter Module in the Drive
386
Frame a
387
Frames B and C
388
Frame D
389
Safety Precautions
386
Appendix F I/O Expansion Board Wiring
391
What this Option Board Provides
391
What this Option Board Provides
393
Appendix G I/O Converter Board Wiring
394
Installation and Wiring Instructions
397
Appendix H
399
Index
399
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