Allen-Bradley PowerFlex 6000 Manuals

Manuals and User Guides for Allen-Bradley PowerFlex 6000. We have 5 Allen-Bradley PowerFlex 6000 manuals available for free PDF download: Firmware, Parameters, And Troubleshooting Manual, User Manual, Installation Manual, Installation Instructions Manual

Allen-Bradley PowerFlex 6000 Firmware, Parameters, And Troubleshooting Manual

Allen-Bradley PowerFlex 6000 Firmware, Parameters, And Troubleshooting Manual (214 pages)

Medium Voltage Variable Frequency Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 4.61 MB

Table of Contents

Table of Contents

3
- Important User Information
  2
  - Table of Contents
    3
- About this Publication
  7
- Acronyms and Abbreviations
  7
- Additional Resources
  7
- Preface
  7
- Who Should Use this Manual
  7
Functional Descriptions

9
- Chapter 1
  
  9
  - Functional Descriptions
    9
  - Introduction
    9
  - System Settings
    9
    
    Control Owner
    10
    
    HMI Display
    12
    
    Nameplate
    13
    
    Ramp
    14
    
    Rated Frequency
    15
    
    Stop Mode
    15
    
    Motor Direction Control
    16
    
    Switch Frequency Settings
    16
    
    Trends
    17
    
    VF Curve Setting
    17
  - Digital Output
    18
  - Analog Output
    19
  - Drive Configuration
    20
    
    Fan Control
    20
    
    Pre-Charge Control
    23
    
    Cell Information Control
    24
    
    Customized Trip
    25
    
    Over Speed
    26
  - Line Side
    26
    
    Voltage Sag
    27
    
    Low Voltage Ride through (LVRT)
    28
    
    Power Loss Auto Restart
    28
Motor Side

29
- Bypass
  29
- Bypass
  31
- Current Limit
  33
- Current Stability Loop
  34
- Flying Start
  35
- Load Loss Control
  36
- Motor Auto-Tune
  36
- Restart Feature
  37
- Skip Frequency Settings
  38
- Start and Stop Sequence
  38
- Process Control
  39
- Protection
  42
- Chapter 2
  
  43
  - Database Revision # 6.XXX
    43
    
    Interpreting Bit-Encoded Parameters
    44
  - Parameter Descriptions
    43
  - Powerflex 6000 Medium Voltage AC Drive
    43
  - Control Owner Parameters
    46
  - Nameplate Parameters
    49
  - Other Parameters
    54
  - HMI Display Parameters
    55
Ramp Parameters

59
- Default Value
  60
- Minimum Value
  60
- Frequency Setting Parameters
  61
- Stop Mode Parameters
  63
  - Read/Write: Read/Write
    63
  - Online/Offline
    63
  - Value Description
    63
  - Modify Level: Online/Offline
    63
- Motor Direction Control Parameters
  64
- Switch Frequency Setting Parameters
  65
- VF Curve Setting Parameters
  65
- Analog Input Parameters
  72
Table of Contents

74
- Digital Output Parameters
  75
  - Default Value
    75
  - Minimum Value: Maximum Value
    75
- Access Level: R&D Read/Write: Read/Write Modify Level: Online/Offline
  76
- Default Value
  76
- Linear Number: P203
  76
- Linear Number: P204
  76
- Minimum Value
  76
- Minimum Value: Maximum Value
  76
- Access Level: R&D
  77
- Maximum Value
  77
- Read/Write: Read/Write Online/Offline
  77
- Access Level: R&D Read/Write: Read/Write Modify Level: Online/Offline
  78
- Analog Output Parameters
  83
- Version Control Parameters
  87
- Fan Control Parameters
  88
- Pre-Charge Control Parameters
  91
- Customized Trip Parameters
  93
- Over Speed Parameters
  94
- Voltage Sag Parameters
  95
- Voltage Loop Parameters
  98
- Low Voltage Ride through Parameters
  100
- Power Loss Auto Restart Parameters
  102
- Cell Bypass Parameters
  103
- Bypass Mode Switch Parameters
  107
- Fault Automatic Switch to Bypass Parameters
  107
- Current Limit Parameters
  108
- Current Stability Loop Parameters
  111
- Flying Start Parameters
  113
- Load Loss Control Parameters
  117
- Motor Auto-Tune Parameters
  119
- Restart Parameters
  125
- Skip Frequency Parameters
  126
- Start and Stop Sequence Parameters
  127
- Deceleration and Acceleration Process Parameters
  128
- PID Parameters
  132
- Deceleration Control Parameters
  133
- Protection Parameters
  135
- Parameters Listed by Group
  152
  - Nameplate Parameters
    152
  - Other Parameters
    153
  - HMI Display Parameters
    153
  - Ramp Parameters
    154
  - Frequency Setting Parameters
    154
  - Stop Mode Parameters
    155
  - Motor Direction Control Parameters
    155
  - Switch Frequency Setting Parameters
    155
  - VF Curve Setting Parameters
    156
  - Analog Input Parameters
    157
  - Digital Output Parameters
    157
  - Analog Output Parameters
    158
  - Version Control Parameters
    159
  - Fan Control Parameters
    159
  - Pre-Charge Control Parameters
    160
  - Customized Trip Parameters
    160
  - Over Speed Parameters
    161
  - Voltage Sag Parameters
    161
  - Voltage Loop Parameters
    162
  - Low Voltage Ride through Parameters
    162
  - Power Loss Auto Restart Parameters
    163
  - Cell Bypass Parameters
    163
  - Bypass Mode Switch Parameters
    164
  - Fault Automatic Switch to Bypass Parameters
    164
  - Current Limit Parameters
    164
  - Current Stability Loop Parameters
    165
  - Flying Start Parameters
    165
  - Load Loss Control Parameters
    166
  - Motor Auto-Tune Parameters
    166
  - Restart Parameters
    167
  - Skip Frequency Parameters
    168
  - Start and Stop Sequence Parameters
    168
  - Deceleration and Acceleration Parameters
    168
  - PID Parameters
    169
  - Deceleration Control Parameters
    169
  - Protection Parameters
    170
- Parameters Listed by Linear Number
  173
- Alphabetical Index
  188
- Linear Number Index
  194
- Chapter 3 Overview
  
  201
  - Fault Messages
    201
  - System Faults
    201
  - Logic Faults
    204
  - Power Cell Faults
    208
  - Warning Messages
    209
- Chapter 4 Overview
  
  209
  - System Warning
    209
  - Logic Warning
    211
  - Power Cell Warning
    212

Allen-Bradley PowerFlex 6000 User Manual

Allen-Bradley PowerFlex 6000 User Manual (146 pages)

Medium Voltage Variable Frequency Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 9.49 MB

Table of Contents

Important User Information
2
Table of Contents
3
Additional Resources
7
Introduction
7
Preface

7
- What Is Not in this Manual
  7
- Who Should Use this Manual
  7
- General Precautions
  8
- Service and Support
  8
  - Commissioning Support
    8
- Product Environmental Information
  9
- Chapter 1
  
  11
Introduction

11
- Safety Considerations
  11
- Cascaded "H" Bridge (CHB) Topology
  12
- Environmental Conditions
  12
- How It Works
  12
- Simplified Electrical Diagrams
  14
- Standards Compliance
  18
- Chapter 2
  
  19
Drive System Layout

19
- Elevation Drawings
  19
- Isolation Transformer Cabinet
  20
- Power Module Cabinet
  30
  - Power Modules
    30
  - Hall Effect Current Sensors (Hecs)
    33
  - Top-Mounted Cooling Fan(S)
    33
- LV Control Cabinet
  34
  - Control Unit (All Modules)
    35
  - Plc
    37
  - Hmi
    37
  - Ups
    38
- Chapter 3 Main Interface
  
  39
  - Drive Setup and Configuration Controls
    39
  - Status Indicators
    40
  - Operation Bar
    41
  - Setup and Monitor Box
    41
  - Main Interface Controls
    42
    
    Set Frequency (Hz)
    42
    
    Drive Operation Controls
    43
    
    View Version Information
    44
  - Alarm
    45
    
    Alarm History
    46
  - Trends
    47
    
    View Voltage, Current or Frequency Trends
    50
    
    Customize a Trend
    51
  - Operation
    54
    
    Confirm Bypass Mode
    55
    
    Choose Local/Remote Operation
    56
    
    Open/Close Drive Input and Output Contactors
    57
    
    Open/Close Bypass Contactors
    58
  - Settings
    59
    
    System Settings
    60
    
    User Parameter Settings
    61
    
    Change User Parameters
    62
  - P Parameters
    66
- Chapter 4 Introduction
  
  87
  - Daily Inspection
    88
  - Clean the Air Filters
    88
  - Regular Maintenance Intervals
    88
  - Safety
    87
  - Physical Checks (no Medium Voltage or Control Power)
    90
    
    Power Connection Inspection
    90
    
    Physical Inspection
    90
    
    Medium Voltage Testing
    91
    
    Maintenance after a Fault Condition
    91
  - Isolation Transformer Cabinet
    92
    
    Replace/Clean Door Mounted Air Filters
    92
    
    Inspect Top Mounted Cooling Fans
    94
    
    Replace Top Mounted Cooling Fans
    95
    
    Fan Balance
    97
    
    Inspect Isolation Transformer
    97
    
    Inspect Voltage Sensing Board
    97
    
    Replace Voltage Sensing Board
    98
    
    Inspect Door Position Limit Switch
    99
    
    Replace Door Position Limit Switch
    100
  - Power Module Cabinet
    101
    
    Inspect, Clean, or Replace Door Mounted Air Filters
    101
    
    Inspect or Replace Top Mounted Cooling Fans
    101
    
    Inspect Power Modules
    101
    
    Replace Power Module
    101
    
    Replace Power Module Fuses
    105
    
    Inspect or Replace HECS
    106
    
    Inspect or Replace Door Position Limit Switch
    109
  - LV Control Cabinet
    109
    
    Inspect AC/DC Power Supplies
    110
    
    Replace AC/DC Power Supplies
    110
    
    Inspect UPS
    113
    
    Replace UPS
    114
    
    Inspect PLC
    115
    
    Inspect/Replace Control Unit or Control Boards
    115
    
    Inspect the HMI
    118
    
    Replace the HMI
    119
    
    Replace LV Control Relays
    120
    
    Replace LV Control Circuit Breakers
    122
    
    Inspect Coils
    124
    
    Inspect Contacts
    124
    
    Inspect Pilot Lights
    124
    
    Inspect Locking and Interlocking Devices
    124
  - Connections
    125
    
    Inspect LV Component Terminal and Plug-In Connections
    125
    
    Inspect Medium Voltage Cable Connections
    125
    
    Inspect Power Cable and Control Wire Terminals
    125
    
    Inspect Transformer Secondary Windings
    125
    
    Inspect Power Module Input and Output Power Connections
    126
  - General
    126
    
    Review Firmware and Hardware
    126
    
    Inspect/Review Spare Parts
    126
    
    Professional Maintenance Service
    127
    
    Miscellaneous Preventive Maintenance Work
    127
    
    Tools/Materials/Documentation Requirements
    128
  - Final Report
    129
    
    Prepare Final Report
    129

Allen-Bradley PowerFlex 6000 User Manual

Allen-Bradley PowerFlex 6000 User Manual (138 pages)

Medium Voltage Variable Frequency Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 6.25 MB

Table of Contents

Table of Contents
3
Introduction
7
Who Should Use this Manual
7
What Is Not in this Manual
7
Additional Resources
7
General Precautions
8
Service and Support
8
Commissioning Support
8
Safety Considerations
9
Environmental Conditions
10
How It Works
10
Cascaded "H" Bridge (CHB) Topology
10
Simplified Electrical Diagrams
12
Standards Compliance
15
Elevation Drawings
17
Isolation Transformer Cabinet
18
Isolation Transformer
20
Isolation Transformer Temperature Monitor
21
Isolation Transformer Auxiliary Cooling Fans
22
Top-Mounted Main Cooling Fan(S)
22
Incoming Line Power Cable Connections
22
Outgoing Motor Cable Connections
22
Door Position Limit Switch
23
Voltage Sensing Board
24
Power Module Cabinet
25
Power Modules
26
Hall Effect Current Sensors (Hecs)
28
Top-Mounted Main Cooling Fan(S)
28
LV Control Cabinet
29
Control Unit (All Modules)
30
Plc
32
Hmi
32
Ups
32
Overview
33
Main Interface
33
Drive Setup and Configuration Controls
34
Status Indicators
34
Operation Bar
35
Setup and Monitor Box
35
Main Interface Controls
35
Set Frequency (Hz)
36
Drive Operation Controls
37
View Version Information
38
Alarm
39
Alarm History
40
Trends
41
View Voltage, Current or Frequency Trends
42
Operation
43
Confirm Bypass Mode
43
Choose Local/Remote Operation
45
Open/Close Drive Input and Output Contactors
46
Open/Close Bypass Contactors
47
Settings
48
System Settings
48
User Settings
50
Change User Parameters
50
Setup Settings
53
View/Change P or T Parameters
53
Restore "P" or "T" Parameters
55
P Parameters
57
T Parameters
63
Alarm List
64
Safety
77
Introduction
77
Daily Inspection
78
Regular Maintenance Intervals
78
Physical Checks (no Medium Voltage or Control Power)
79
Power Connection Inspection
79
Physical Inspection
79
Medium Voltage Testing
80
Maintenance after a Fault Condition
80
Final Report
80
Isolation Transformer Cabinet
81
Replace/Clean Door Mounted Air Filters
81
Inspect Top Mounted Main Cooling Fans
82
Replace Top Mounted Main Cooling Fans
83
Fan Balance
84
Inspect Isolation Transformer Auxiliary Cooling Fans
85
Replace Isolation Transformer Auxiliary Cooling Fans
86
Inspect Isolation Transformer
86
Inspect Voltage Sensing Board
87
Replace Voltage Sensing Board
87
Inspect Door Position Limit Switch
88
Replace Door Position Limit Switch
89
Power Module Cabinet
90
Inspect, Clean, or Replace Door Mounted Air Filters
90
Inspect or Replace Top Mounted Main Cooling Fans
90
Inspect Power Modules
90
Replace Power Module
91
Install Drawout Power Modules
95
Replace Power Module Fuses
97
Inspect or Replace HECS
99
Inspect or Replace Door Position Limit Switch
100
LV Control Cabinet
101
Inspect AC/DC Power Supplies
101
Replace AC/DC Power Supplies
102
Inspect UPS
104
Replace UPS
105
Replace UPS Batteries
106
Inspect PLC
108
Inspect/Replace Control Unit or Control Boards
108
Inspect the HMI
111
Replace the HMI
111
Replace LV Control Relays
113
Replace LV Control Circuit Breakers
114
Inspect Coils
116
Inspect Contacts
116
Inspect Pilot Lights
116
Inspect Locking and Interlocking Devices
116
Connections
117
Inspect LV Component Terminal and Plug-In Connections
117
Inspect Medium Voltage Cable Connections
117
Inspect Power Cable and Control Wire Terminals
117
Inspect Transformer Secondary Windings
117
Inspect Power Module Input and Output Power Connections
118
General
118
Review Firmware and Hardware
118
Inspect/Review Spare Parts
118
Technical Specifications
119
Catalog Number Explanation
121
Preventative Maintenance Schedule
123
Powerflex 6000 Maintenance Schedule
123

Allen-Bradley PowerFlex 6000 Installation Instructions Manual

Allen-Bradley PowerFlex 6000 Installation Instructions Manual (66 pages)

Medium Voltage Variable Frequency Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 5.26 MB

Table of Contents

Important User Information
2
Table of Contents
3
Introduction
5
Preface

5
Drive Mechanical Installation

9
- Introduction
  9
- Mechanical Installation Summary
  9
- Affix Cabinets to Floor
  13
- Install Main Cooling Fans
  16
- Install Power Modules (if Applicable)
  17
  - Power Module Lift Cart
    17
  - Install Power Modules
    19
- External Ducting
  20
- Air Conditioning Sizing
  22
- Chapter 2
  
  23
Drive Electrical Installation

23
- Introduction
  23
- Safety and Codes
  23
- Electrical Drawings
  24
- Grounding System Requirements
  24
- Power Cable Insulation Requirements
  25
- Motor Cable Sizing
  26
- Power Cable Design Considerations
  26
- Control Signal Wiring Design Considerations
  27
  - Control Signal Wire Shield Grounding
    27
- Connect the System Ground Cable
  28
- Electrical Installation Summary
  28
- Connect Incoming Line and Outgoing Motor Power Cables
  29
- Insulation Resistance (IR) Test of Power Cables
  29
- Connect Control Power Wiring
  32
  - Introduction
    32
  - Wiring Routing and Connection
    32
- Connect External Control Signal Wiring
  34
  - Introduction
    34
  - Analog and Digital I/O Overview
    34
  - Wiring Routing and Connection
    34
- Connect Electrical Safety Interlock Circuit to Input Circuit Breaker
  35
  - Introduction
    35
  - MV Door Safety Interlock
    35
- Chapter 3
  
  37
  - Electrical Interconnection Summary
    37
  - Introduction
    37
  - Power Cable Interconnection Overview
    37
  - Connect Isolation Transformer Secondary Power Cables
    38
    
    Introduction
    38
    
    Cable Routing and Connection
    40
  - Connect Motor and Voltage Sensing Board Cables
    41
    
    Introduction
    41
  - Connect Ground Bus
    42
  - Connect LV Control and Fan Wiring Bundles
    42
    
    Introduction
    42
  - Complete the Installation
    43
- Appendix A Pre-Commissioning Responsibilities
  
  45
  - Inspection and Verification
    45
  - Pre-Commissioning Checklist
    46
- Appendix B Torque Requirements
  
  49
  - General Wire Categories
    51
  - Schematic Diagrams
    53
- Appendix C
  
  55
- Appendix D
  
  55
  - Standard Input/Output Connection Points
    55

Allen-Bradley PowerFlex 6000 Installation Manual

Allen-Bradley PowerFlex 6000 Installation Manual (88 pages)

Medium Voltage Variable Frequency Drive

Brand: Allen-Bradley | Category: DC Drives | Size: 9.11 MB

Table of Contents

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