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Allen-Bradley PowerFlex 700L manual available for free PDF download: User Manual
Allen-Bradley PowerFlex 700L User Manual (156 pages)
Liquid-Cooled Adjustable Frequency
Brand:
Allen-Bradley
| Category:
Controller
| Size: 11.98 MB
Table of Contents
Important User Information
2
Table of Contents
5
Preface
9
What Is Not in this Manual
9
Powerflex 700L Active Converter Power Module Information
9
Powerflex 700 Vector Control Information (Standard
9
Powerflex 700S Phase II Control Information (Optional
9
HIM (Human Interface Module) Information
10
Powerflex 7-Class Network Communication Adapter Information
10
Powerflex 700L Service Information
10
Who Should Use this Manual
9
Additional Resources
10
Manual Conventions
11
General Precautions
12
Catalog Number Explanation
13
Complete Drive Data Nameplate Locations
15
Frame 2 Drives
15
Frames 3A and 3B Drives
16
Chapter 1 General Installation Information
17
Enclosure Ratings
17
AC Supply Source Considerations
17
Unbalanced, Ungrounded or Resistive Grounded Distribution Systems
18
Input Power Conditioning
18
General Grounding Requirements
18
Wiring Requirements for the Drive
19
Input Line Branch Circuit Protection
20
Power Wiring
20
Cable Types Acceptable for 400-690 Volt Installations
20
Cable Trays and Conduit
23
CE Conformity
23
Low Voltage Directive (2006/95/EC)
23
EMC Directive (2004/108/EC)
23
General Notes
23
Essential Requirements for CE Compliance
24
C-Tick Conformity
25
Using Input/Output Contactors
25
Input Contactor Precautions
25
Output Contactor Precaution
25
Chapter 2 Frame 2 Installation
27
Mounting Considerations
27
Total Area Required for Drive Installation
27
Recommended Mounting Clearances
28
Verifying Drive Input Ratings Match Supplied Power
29
Equipment Lifting
29
Attaching the Lifting Feet to the Drive
30
Attaching the Lifting Hardware to the Drive
30
Connecting Lifting Hooks to Proper Locations
31
Applying Strap Angles
31
Rotating the Drive about the Board
32
Mounting Requirements
32
Verifying the Drive's Watts Loss Rating
33
Removing the Drive Cover
33
Removing the Active Converter Control Cassette
33
Removing the Inverter Control Cassette
34
Powerflex 700 Vector Control Cassette (Standard)
34
Powerflex 700S Phase II Control Cassette (Optional)
34
Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
35
Grounding the Drive
37
Ungrounded or Resistive Grounded Installations
37
Disconnecting the Common Mode Capacitor
37
Disconnecting the MOV from Ground
37
Power Wiring
38
Installing Transformers and Reactors (Not Recommended)
38
Selecting and Verifying Control Transformer Voltage
38
Installing Input Power Wiring to the Drive
41
Installing Mechanical Motor Overload Protection (Optional)
42
Installing Output Wiring from the Drive Output Terminals to the Motor
43
Control Wiring
44
Synchronization Connections
46
Coupled Power Modules
46
Control Synchronization Cable
46
Inverter-To-Converter DPI Communication Cable
47
DPI Connections for Frame 2 Drives
48
Drive Connection Points
48
External Door-Mounted HIM Connection (Optional)
48
Coolant Loop Connections
48
Chapter 3 Frame 3A and 3B Installation
49
Drive Components
49
Total Area Required for Drive Installation
49
Recommended Air Flow Clearances for Complete Drive
50
Recommended Mounting Clearances for Power Modules
55
Verifying Power Module Input Ratings Match Supplied Power
56
Equipment Lifting
56
Lifting the Complete Drive
56
Lifting the Input Filter Bay
58
Lifting the Power Module
59
Supporting the Power Module
60
Removing the Power Module Covers
60
Removing the Active Converter Power Module Control Cassette
61
Frame 3A Drives
61
Frame 3B Drives
61
Removing the Inverter Power Module Control Cassette
62
Powerflex 700 Vector Control Cassette (Standard)
62
Powerflex 700S Phase II Control Cassette (Optional)
63
Verifying the Drive's Watts Loss Rating
64
Installing the Vented Top Cover
64
Determining Wire Routing for Control, Ground, Drive Input, and Motor Output
64
Frame 3A Drives
64
Frame 3B Drives
65
Grounding the Power Module
70
Ungrounded or Resistive Grounded Installations
70
Disconnecting the Input Filter Common Mode Capacitor
70
Disconnecting the MOV from Ground
70
Installing Input Power Wiring
71
Installing Transformers and Reactors (Not Recommended)
71
Selecting and Verifying Control Transformer Voltage
71
Installing an External/Separate Input Disconnect
73
Installing Power Wiring from Input Filter Bay to the Power Module Bay
73
Installing Output Power Wiring
77
Installing Mechanical Motor Overload Protection (Optional)
77
Installing Output Wiring from the Drive Output Terminals to the Motor
77
Installing Control Wiring from the Input Filter Bay to the Power Module Bay
78
Frame 3A Drives
78
Frame 3B Drives
78
Synchronization Connections for Frame 3A
82
Coupled Power Modules
82
Control Synchronization Cable
82
Inverter-To-Converter DPI Communication Cable
83
Synchronization Connections for Frame 3B
83
Coupled or Stand-Alone Inverter Power Modules
83
Control Synchronization Cable
84
Inverter-To-Converter DPI Communication Cable
85
DPI Connections for Frame 3A and 3B Drives
85
Drive Connection Points
85
External Door-Mounted HIM Connection (Optional)
87
Coolant Loop Connections
87
Chapter 4 Cooling Loop Installation
89
Explanation of Cooling Loop Types
89
Liquid-To-Liquid Heat Exchanger
89
Liquid-To-Air Heat Exchanger
91
Chiller
92
Cooling Loop Resources
93
Cooling Loop Application Guidelines
94
Drive Coolant Connections
95
Frame 2 Drive or Frame 3A or 3B Power Module
95
Frame 3A or 3B Complete Drive
96
Drive Coolant Requirements
98
Recommended Coolants
98
Corrosion Inhibitor
98
Biocide
99
Drive Cooling Loop Specifications
99
Chapter 5 Programming and Parameters
101
Affected 700 Vector Control Parameters
101
Utility File
101
Affected 700S Phase II Control Parameters
101
Utility File
105
Chapter 6 Troubleshooting
109
Faults and Alarms
109
Drive Status
109
Frame 2 Drive LED Indicators
109
Accessing Status Indicators of Powered Frame 3A and 3B Complete Drives
110
HIM Indication
111
Manually Clearing Faults
112
Converter Faults
112
Vector Control Fault Descriptions
113
Phase II Control Fault Descriptions
114
Clearing Alarms
114
Alarm Descriptions (Only 700S Phase II Control)
115
Replacement of Door Filter of the Input Filter Cabinet (Frames 3A and 3B)
115
Appendix A Supplemental Drive Information
117
Specifications
117
Derating Guidelines
120
Altitude
120
Ambient
120
Carrier Frequency
121
Horsepower/Current Ratings
121
Watts Loss
122
Fuse and Circuit Breaker Ratings
122
Fusing
122
Circuit Breakers
123
Appendix B Frame 2 Schematics
125
Regenerative Drive Wiring Diagram with TB4 Connections - 400/480V, 3 Phase
126
Regenerative Drive Wiring Diagram Without TB4 Connections - 400/480V, 3 Phase
128
Appendix C Frame 3A and 3B Schematics
131
Frame 3A Regenerative Drive Wiring Diagram - 400/480V, 3 Phase
131
Frame 3A Regenerative Drive Wiring Diagram - 600/690V, 3 Phase
131
Frame 3A Converter/Inverter Power Module Wiring Diagram - 400/690V, 3 Phase
131
Frame 3A Dual Inverter Power Module Wiring Diagram - 400/690V, 3 Phase
131
Frame 3B Regenerative Drive Wiring Diagram - 600/690V, 3 Phase
131
Frame 3B Active Converter Power Module Schematic - 400/690V, 3 Phase
131
Frame 3B Inverter Power Module Schematic - 400/690V, 3 Phase
131
Frame 3B Regenerative Drive Wiring Diagram – 400/480V, 3 Phase
140
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