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Allied AR Series manuals available for free PDF download: Safety, Operation And Maintenance, Operator's Manual
Allied AR Series Safety, Operation And Maintenance (64 pages)
Hydraulic Impact Breaker
Brand:
Allied
| Category:
Construction Equipment
| Size: 4.36 MB
Table of Contents
Safety Information
3
Safety Statements and Hazard Alerts
3
Signal Words
3
Meaning of Pictograms
6
Read the Manual
6
Federal, State, Local and OSHA Construction Guidelines and Regulations
7
General Construction Safety
7
Owner's Responsibilities
7
Qualified Person
7
Safety Information Overview
7
Operational Safety Program
8
Personal Protective Equipment (PPE)
8
Table of Contents
9
Purpose of Safety Messages
3
Safety Alert Symbol
3
Table of Contents
10
List of Figures
11
1 Introduction & Scope
12
Purpose of this Manual
12
Content Includes
12
How to Order Replacement Publications
12
Related Publications
12
2 Equipment Identification
14
Serial Number Location
14
Equipment Identification Tag
14
Record Equipment Information
14
SECTION Pg
15
Allied Product Policies
16
3 Warranty Protection Summary
15
Overview
15
Owner's Responsibilities
15
4 Product Information
17
Description and Use
17
Familiarization of Main Components
17
Principle of Operation
17
Main Components of Hydraulic Breaker
17
Cutaway View of Breaker Assembly
17
5 Sizing the Breaker
18
Breaker Selection - General
19
Auxiliary Circuit & Conversion Kits
19
Conversion of Auxiliary Hydraulic Circuit
20
6 Operation
21
Before the Breaker Is Used
21
Pre-Operation Inspection
21
Proper Operation of the Breaker
21
Install Protective Guards on Cab
21
Operating Methods to Avoid
22
Recognize Changes in Pitch or Frequency
22
Operate at 90° to Work Surface
22
Do Not Overheat Tool
22
Start Work at Outer Edge & Advance Inward
22
Do Not Blank Fire
22
Do Not Lift or Transport Loads with Breaker
23
Do Not Use Breaker to Hack at the Material
23
Do Not Pry with Breaker
23
Do Not Operate with Cylinders at Stroke End
23
Avoid Tool Misalignment
23
Do Not Pry with the Breaker
23
Special Applications / Operating Conditions
24
Working Underwater
24
Working Underground
24
Working in Hot Temperatures
24
Do Not Use Breaker to Lift or Carry Loads
24
Travel Only with Breaker Low to Ground
24
Correct Parking Position
24
Special Applications - Working Underwater Require Modifications before Use
24
Working in Cold Temperatures
25
Oil Viscosity and Oil Temperature
25
7 Care and Maintenance
26
Inspection & Maintenance Schedule
27
Equipment Maintenance Log
27
Inspect Housing
27
Inspect Vibration Dampening
27
Front Head Inspection - Every 100 Hours
27
Vibration Dampening - Buffers and Guide Plates
27
Keep Dust Plugs in Place
27
Front Head - Parts Identification & Inspection
28
Front Head Inspection - Every 2 Hours
28
Measure Tool and Bushing Wear
28
Front Head Assembly - Decsription of Parts
28
Measure Gap between Tool & Bushing
29
Inspect Mounting Pins
29
Measure Gap between Bushing & Tool for Wear
29
Measure Tool Diameter for Wear
29
Measure Bushing and Tool for Wear
29
Measure Bushing Wear
29
Measure Thrust Ring Wear
29
Inspect Tool Retainers for Wear & Damage
30
Inspect Piston for Wear & Damage
30
Inspect Gas-Charged Accumulator
30
Inspect Threaded Fasteners
30
Piston Damage on Impact Face
30
Inspect Hoses
31
Check Oil & Filter on Carrier
31
Measuring Oil Pressure
31
Safety Precautions - Read First
31
How to Measure Oil Pressure
32
Flow Valve
32
Measure Oil Pressure
32
Location of Flow Valve
32
8 Safe Handling & Storage
33
Transport Breaker Independently of Carrier
33
Transport Breaker Installed on Carrier
33
Breaker Storage - Short Term (up to 14 Days)
33
Breaker Storage - Long Term (Past 14 Days)
33
Use Approved Lift Points
33
Prohibited Park Position
33
Push Piston to Its Highest Position
33
Protect Piston from Water Damage
34
Cover Breaker with Tarp
34
Attach Breaker to Carrier - Typical
34
9 Attach / Remove Breaker to & from Carrier
35
Carrier Requirements
35
Mounting Kits
35
Tools Required to Attach the Breaker
35
Attach Breaker to the Carrier
35
Mounting Bracket - Pin-On Typical
35
Supply Hose [IN] and Return Hose [OUT]
36
Supply Hose Tagged "Pressure
36
Valve Housing Marked [IN] and [OUT]
36
Check Free Movement of Hose Routing
36
Removal from the Carrier
37
Tools Required for Removal
37
10 Changing the Breaker Tool
37
Safety Pre-Cautions
37
Tools Required
37
Overview of Tool Retainer System
37
Close Supply & Return Line Valves
37
Installing Tool in Front Head
38
Tool Retainer System
38
Thru 10-5 Removing Tool from Breaker
38
Removing the Tool
39
Tool Inspection & Prepare for Installation
39
Re-Lubricate the Tool - Manually
39
Tools Required
40
Pre-Lube the Tool Shank
40
Stand Breaker Upright before Greasing
41
Tool Lubrication Points
41
Lubrication Must Always be Visible on Tool
41
Tool Lubrication - Incorrect Position
41
Avoid Costly Repairs from Improper Lubrication Methods
42
Automatic Lubrication Systems
42
Carrier Mounted Lube Systems
42
Breaker Mounted Lube Systems
42
Chisel Paste
42
Carrier Mounted Autolube
42
Breaker Mounted Autolube
42
11 Tool Selection - Match the Application
43
Penetrative Vs. Impact Breaking
43
Working Length of Tool
43
Re-Sharpening Technique
43
Accumulator - General Description
43
Conical, Chisel, Blunt Tools
43
Tool Working Length
43
12 Accumulator N2 Gas Charge Tool
44
Connecting the Charge Valve
44
N 2 Gas Charge Kit
44
Tools Required
45
How to Test / Measure Gas Charge
45
Charge the Accumulator
46
Remove the Charge Valve
46
13 Troubleshooting Guide
47
14 Technical Information
51
Definition of Terms
51
Flow-Pressure Diagram
51
Testing the Hydraulic Circuit
52
AR165, AR175 Standard Dimensions
54
AR180D Standard Dimensions
56
AR205 Standard Dimensions
57
Fastener Torque & Locations
58
Bolt Hex Flat - Angle & Tightening Pattern
58
14-7Fastener Torque & Locations
60
Bolt Hex Flat - Angle & Tightening Pattern
60
15 Service Records
62
Allied AR Series Safety, Operation And Maintenance (64 pages)
Brand:
Allied
| Category:
Construction Equipment
| Size: 3.61 MB
Table of Contents
Safety Information
3
Safety Statements and Hazard Alerts
3
Meaning of Pictograms
6
Attention Read the Manual
7
Federal, State, Local and OSHA Construction Guidelines and Regulations
7
General Construction Safety
7
Owner's Responsibilities
7
Safety Information Overview
7
Operational Safety Program
8
Personal Protective Equipment (PPE)
8
Protective Equipment - Guarding
8
Unapproved Modifications
8
Table of Contents
9
Purpose of Safety Messages
3
Safety Alert Symbol
3
Table of Contents
10
List of Figures
11
1 Introduction & Scope
12
Purpose of this Manual
12
Content Includes
12
How to Order Replacement Publications
12
Related Publications
12
2 Equipment Identification
14
Serial Number Location
14
Equipment Identification Tag
14
Record Equipment Information
14
3 Warranty Protection Summary
15
Overview
15
Owner's Responsibilities
15
Allied Product Policies
16
4 Product Information
17
Description and Typical Applications
17
Familiarization of Breaker Components
17
Principle of Operation
17
Main Components of Hydraulic Breaker
17
Cutaway of Breaker Assembly
17
5 Sizing the Breaker
19
Selecting the Proper Size Breaker
19
Auxiliary Circuit & Conversion Kits
19
Conversion of Auxiliary Hydraulic Circuit
20
6 Operation
21
Before the Breaker Is Used
21
Pre-Operation Inspection
21
Operating the Breaker
21
Install Protective Guards
21
Incorrect Operating Methods
22
Note any Change in Pitch / Frequency
22
Operate at 90° to Work Surface
22
Start at Outer Edge & Work Inward
22
Do Not Lift or Transport Loads with Breaker
23
Do Not Drop / Pound Breaker at the Material
23
Do Not Pry with Breaker
23
Do Not Overheat Tool
23
Do Not Use Breaker to Lift Transport Loads
23
Do Not Pound Breaker at the Material
23
Do Not Pry with the Breaker
23
Do Not Operate with Cylinders at Stroke End
24
Special Applications / Operating Conditions
24
Working Underwater
24
Working Underground
24
Working in Hot Temperatures
24
Working in Cold Temperatures
24
Special Applications - Working Underwater
24
End
24
Require Modifications before Use
24
7 Care and Maintenance
26
Maintenance Interval Schedule
26
Keeping a Maintenance Log
27
Housing Box Inspection
27
Vibration Dampening Components
27
Front Head Inspection - Every 100 Hours
27
Measure Gap between Tool and Bushing
27
Housing Box & Components
27
Gap between Bushing & Tool
27
Internal Parts of the Front Head
28
Internal Parts of Front Head
28
Inspection of Front Head
29
Measure Wear of Tool & Bushings
29
Inspect Hoses
29
Check Oil & Filter on Carrier
29
Measure OD of Tool for Wear
29
Measure ID of Bushing for Wear
29
Measure Thrust Ring Wear
29
Measure Thrust Ring Wear - AR180C
29
Inspect Tool Retainers
30
Inspect Piston
30
High-Pressure Accumulator
30
Inspect Mounting Pins
30
Rotate Worn Tool Retainer
30
Piston with Damage to Impact Face
30
Inspect Threaded Fasteners
31
Measuring Oil Pressure
31
Safety Precautions
31
How to Measure Oil Pressure
31
Install Protective Guards
32
8 Lifting, Handling, Transporting & Storage
33
Transport Breaker Independently of Carrier
33
Transport Breaker Installed on Carrier
33
Breaker Storage - Short Term (< 14 Days)
33
Breaker Storage - Long Term (> 14 Days)
33
Push Piston to Its Highest Position
33
Protect Breaker with Tarp
33
9 Attach / Remove Breaker to & from Carrier
34
Carrier Requirements
34
Mounting Kits
34
Tools Required to Attach the Breaker
34
Attach the Breaker to the Carrier
34
Pin-On Mounting Bracket - Typical
34
Attach Breaker to Carrier - Typical
34
Connect Supply and Return Lines
35
Hose Tagged "Pressure Line
35
Remove the Breaker from Carrier
36
Valve Housing Marked in and out
36
Check Hose Routing
36
Close Supply & Return Line Valves
36
10 Changing the Breaker Tool
37
Safety Pre-Cautions
37
Tools Required
37
Overview of Tool Retainer System
37
Removing the Tool
38
Models AR130 & AR140 with Early Front Head - Tool Removal Instructions
38
Inspect & Prepare Tool for Installation
38
Installing Tool in Front Head
38
Components of the Tool Retainer System 26 10-2 Thru 10-5 Removing Tool from Breaker
38
AR130/AR140 Front Head - Remove Tool
38
Tools Required
39
Pre-Lube the Tool Shank
39
Tool Re-Lubrication - Conventional Method
40
Avoid Costly Lubrication Mistakes
40
Stand Breaker Upright before Greasing
40
Tool Lubrication Points
40
Lubricant Must be Visible to Operator
40
Automatic Lubrication Systems
41
Carrier Mounted Lube Systems
41
Breaker Mounted Lube Systems
41
Chisel Paste
41
Tool Lubrication - Incorrect Position
41
10-12: Carrier Mounted Autolube
41
Breaker Mounted Autolube
41
11 Tool Selection - Application Guide
42
Match the Application
42
Penetrative Vs. Impact Breaking
42
Working Length of Tool
42
Re-Sharpening Technique
42
Tools - Conical, Chisel, Blunt
42
Tool Working Length
42
12 Accumulator N2 Gas Charge Tool
43
General Description
43
Gas Charge Kit
43
Tools Required
44
Connecting the Charge Valve
44
How to Test / Measure Gas Charge
44
Charging the Accumulator
44
Removing the Charge Valve
45
13 Troubleshooting Guide
46
14 Technical Data
50
Definition of Terms
50
14-1Flow-Pressure Diagram
50
Testing the Hydraulic Circuit
51
Technical Specifications
52
Standard Dimensions - AR110B
54
Standard Dimensions - AR130
54
Standard Dimensions - AR160B & C
54
Standard Dimensions - AR170C
56
Standard Dimensions - AR180C
56
Position of Threaded Fasteners
57
Angle of Rotation & Tightening Sequence
58
Position of Threaded Fasteners
59
Sequence
60
Position of Threaded Fasteners
61
Sequence
62
15 Service Records
63
Allied AR Series Safety, Operation And Maintenance (66 pages)
Hydraulic Impact Breaker
Brand:
Allied
| Category:
Construction Equipment
| Size: 4.35 MB
Table of Contents
Safety Information
3
Safety Statements and Hazard Alerts
3
Meaning of Pictograms
6
Attention Read the Manual
7
Federal, State, Local and OSHA Construction Guidelines and Regulations
7
General Construction Safety
7
Owner's Responsibilities
7
Safety Information Overview
7
Operational Safety Program
8
Table of Contents
9
Purpose of Safety Messages
3
Safety Alert Symbol
3
1 Introduction & Scope
12
Purpose of this Manual
12
Content Includes
12
How to Order Replacement Publications
12
Related Publications
12
About this Manual
12
2 Equipment Identification
14
Serial Number Location
14
Equipment Identification Tag
14
Record Equipment Information
14
3 Warranty Protection Summary
15
Overview
15
Owner's Responsibilities
15
Allied Product Policies
16
4 Product Information
17
Description and Typical Applications
17
Familiarization of Breaker Components
17
Principle of Operation
17
Main Components of Hydraulic Breaker
17
Cutaway of Breaker Assembly
17
5 Sizing the Breaker
19
Selecting the Proper Size Breaker
19
Auxiliary Circuit & Conversion Kits
19
Conversion of Auxiliary Hydraulic Circuit
20
6 Operation
21
Before the Breaker Is Used
21
Pre-Operation Inspection
21
Proper Operation of the Breaker
21
Install Protective Guards
21
Cycle Time
22
Operating Mistakes to Avoid
22
Change in Pitch / Frequency
22
Align Breaker at 90° to Work Surface
22
Do Not Overheat Tool
22
Do Not Pry with Breaker
23
Do Not Drop / Pound Breaker against Material
23
Do Not Lift or Transport Loads with Breaker
23
Do Not Operate with Cylinders at Stroke End
23
Do Not Blank Fire
23
Do Not Pry with the Breaker
23
Special Applications / Operating Conditions
24
Working Underwater
24
Working Underground
24
Working in Hot Temperatures
24
Working in Cold Temperatures
24
Not Underwater Ready - Modifications Are
24
7 Care and Maintenance
26
Maintenance Schedule
26
Keeping a Maintenance Log
27
Housing Plate Inspection
27
Housing Box Inspection
28
Front Head Inspection at Tool Re-Lubrication
28
Buffer Wear Limits
28
Internal Parts of the Front Head
29
Measure Wear of Tool & Bushings
29
Inspect Tool Retainers
29
Inspect Threaded Fasteners
30
Inspection of Front Head Assembly
30
Inspect Piston
31
Accumulator
31
Inspect Hoses
31
Check Oil & Filter on Carrier
31
When to Measure Oil Pressure
31
N2 Gas Charged Accumulator
31
Inspect Mounting Pins
32
Safety Precautions
32
Measuring Oil Pressure
32
How to Measure Oil Pressure
33
8 Safe Handling & Storage
34
Transport Breaker Independently of Carrier
34
Transport Breaker Installed on Carrier
34
Breaker Storage - Short Term (< 14 Days)
34
Breaker Storage - Long Term (> 14 Days)
34
Use Approved Lift Points
34
Push Piston to Its Highest Position
35
9 Attach / Remove Breaker to & from Carrier
36
Carrier Requirements
36
Mounting Kits
36
Tools Required to Attach the Breaker
36
Attach the Breaker to the Carrier
36
Connect Supply and Return Lines
37
Check Hose Routing
37
Remove the Breaker from Carrier
38
10 Changing the Breaker Tool
39
Safety Pre-Cautions
39
Tools Required
39
Overview of Tool Retainer System
39
Removal of Tool - AR70D
39
Removal of Tool - AR75B,AR85B,AR95B
39
Inspect & Prepare Tool for Installation
41
Installing Tool - General
41
Tools Required
41
Installing the Tool
41
Tool Re-Lubrication - Conventional Method
41
Avoid Costly Lubrication Mistakes
42
Pre-Lube the Tool Shank
42
Automatic Lubrication Systems
43
Carrier Mounted Lube Systems
43
Breaker Mounted Lube Systems
43
Chisel Paste
43
Carrier Mounted Autolube
43
11 Tool Selection - Application Guide
44
Match the Application
44
Penetrative Vs. Impact Breaking
44
Working Length of Tool
44
Re-Sharpening Technique
44
Tool Working Length
44
12 Accumulator N2 Gas Charge Tool
45
Accumulator & Charge Tool - General
45
N 2 Gas Charge Kit
45
Safety Precautions
46
How to Connect the Charge Tool
46
How to Test / Measure Gas Charge
46
Charging the Accumulator
47
Removing the Charge Valve
47
13 Troubleshooting Guide
48
14 Technical Data
52
Definition of Terms
52
Flow-Pressure Diagram
52
Testing the Hydraulic Circuit
53
Technical Specifications
54
15 Service Records
64
Allied AR Series Operator's Manual (54 pages)
Brand:
Allied
| Category:
Tools
| Size: 0.71 MB
Table of Contents
Table of Contents
3
Section 1.0 Introduction & Scope
8
Figure 2-1. Typical Hammer Main Components
9
Figure 2-3. Typical Skid Steer Configuration
10
Introduction
10
Description of Assembly Groups
11
Figure 2-4-AR 48 Ports Cylinder Head & Cylinder Body
11
Figure 2-4-AR 62. Ports on Cylinder Head & Cylinder Body
11
Figure 2-5. Typical Cylinder
11
Figure 2-6. Typical Piston
12
Figure 2-7. Typical Tool Holder
12
Figure 7-1
13
Technical Specifications
13
Dimensions
14
Figure 4-1. Dimension Drawing - Model AR 48 Mini-Excavator Configuration
15
Figure 4-3. Dimension Drawing - Model AR 62 Mini-Excavator Configuration
19
Section 2.0 Overview
9
Section 5.0 General Construction Safety
22
Owner's Responsibilities
22
General Construction Safety
22
Federal, State, Local and OSHA Construction Guidelines and Regulations
22
General Safety Summary
22
CAUTIONS and WARNINGS
22
Initial Operating Precautions
23
Carrier Precautions
23
Personnel Precautions
23
Hydraulic Pressure Precautions
23
Hoisting and Lifting Precautions
23
Maintenance Precautions
24
Site Precautions
24
Warranty Protection Summary
24
Allied Product Policies
25
Section 6.0 Hammer Applications
26
Section 7.0 Ar Hammer Attachment & Removal
27
Carrier Requirements
27
Installation Kits
27
Heat Exchanger
27
Tools Required to Attach AR Hammer
27
Attaching the AR Hammer to the Carrier
28
Attaching the AR Hammer to a Mini-Excavator
28
Attaching the AR Hammer to a Skid Steer
29
Connecting the Hammer and Hydraulic Lines
31
Figure 7-9-AR-Typical Mini-Ex Connecting Hydraulic Lines
31
Removing the AR Hammer from the Carrier
32
Section 8.0 Demolition Tool
33
Demolition Tool
33
Sharpening
33
Installing and Removing the Demolition Tool
33
Figure 8-1. Spring and Retainer Pins
33
Figure 8-2. Installing the Demolition Tool
34
Tool Installation
34
Tools that May be Required
34
Tool Removal
35
Lubricating the Demolition Tool
35
Figure 8-3. Lubricating the Demolition Tool
35
Figure 8-4. no Grease between Piston & Tool
35
Section 9.0 Operation
36
Operator Check List
36
Tools Required by Operator
36
Operating the Hammer
36
Startup
36
Advance from Outer Edge
37
Angle of Operation
37
Hammer Rocking
37
Figure 9-1. Advancing from Outer Edge
37
Figure 9-2. Angle of Operation
37
Figure 9-3. Rocking the Hammer
37
Incorrect Use of the Hydraulic Hammer
38
Never Use as a Crowbar
38
Never Drive Demolition Tool into the Material
38
Never Pound with the Hammer and Demolition Tool
38
Never Lift or Transport Loads with the Hammer
38
Figure 9-4. Never Use Hammer as a Crowbar
38
Figure 9-5. Never Drive Tool into Material
38
Figure 9-6. Do Not Pound with Hammer
38
Figure 9-7. Do Not Use Hammmer as Lift or Transport
38
Special Operation Environments
39
Never Use in or under Water
39
Working Underground
39
Working in High Outside Temperatures
39
Working in Low Outside Temperatures
39
Section 10.0 Operator Troubleshooting Chart
40
Section 11.0 Care and Maintenance
42
Care and Maintenance Schedule
42
Care and Maintenance Instructions
43
Checking Hydraulic Lines for Leaks before Starting Work
43
Daily Checking for Cracks
43
Checking Wear to the Tool Bushing
43
Figure 11-2. Check Wear to Tool Bushing
43
Checking Wear to the Demolition Tool
44
Figure 11-3. Check Wear to Demolition Tool
44
Check Tightness of Threaded Connections
46
Checking the Side Plates
48
Checking the Nitrogen Precharge Chamber
48
Figure 11-5 Nitrogen Pressure Test
48
Refilling the Precharge Chamber
49
Figure 11-6. Nitrogen Filling
49
Checking and Cleaning the Hydraulic Oil Filter
50
Checking and Cleaning the Hydraulic Oil Filter on the Carrier
50
Section 12.0 Lifting & Transport
51
Figure 12-1. Hammer Lift Point
51
Section 13.0 Storage of the Hammer
52
Storing Hammer on the Carrier
52
Short Term Hammer Storage off the Carrier-14 Days or Less
52
Long Term Hammer Storage off the Carrier-More than 14 Days
52
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Allied AR175
Allied AR180D
Allied AR205
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Allied AR160C
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Allied AR85B
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