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Amazone UG 2200 Special Manuals
Manuals and User Guides for Amazone UG 2200 Special. We have
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Amazone UG 2200 Special manual available for free PDF download: Operating Manual
Amazone UG 2200 Special Operating Manual (252 pages)
Trailed Field Sprayer
Brand:
Amazone
| Category:
Farm Equipment
| Size: 18.75 MB
Table of Contents
Table of Contents
5
1 User Information
10
Purpose of the Document
10
Locations in the Operating Manual
10
Diagrams
10
2 General Safety Instructions
11
Obligations and Liability
11
Representation of Safety Symbols
13
Organisational Measures
14
Safety and Protection Equipment
14
Informal Safety Measures
14
User Training
15
Safety Measures in Normal Operation
16
Danger from Residual Energy
16
Maintenance and Repair Work, Fault Elimination
16
Design Changes
16
Spare and Wear Parts and Aids
17
Cleaning and Disposal
17
User Workstation
17
Warning Symbols and Other Signs on the Machine
18
Positions of Warning Symbols and Other Labels
19
Potential Risks from Not Observing the Safety Instructions
26
Safety-Conscious Working
26
Safety Information for Users
27
General Safety and Accident Prevention Information
27
Hydraulic System
30
Electrical System
31
Universal Joint Shaft Operation
32
Coupled Machines
33
Brake System
33
Tyres
34
Field Sprayer Operation
35
Cleaning, Maintenance and Repairs
36
3 Loading and Unloading
37
4 Product Description
38
Overview of the Assemblies
38
Safety and Protection Equipment
40
Supply Hoses between the Tractor and the Machine
41
Transportation Equipment
42
Intended Use
43
Regular Device Inspections
44
Consequences of Using Certain Crop Protection Agents
44
Danger Areas and Danger Points
45
Rating Plate and CE Mark
46
Conformity
46
Technically Possible Maximum Application Rate
47
Maximum Permissible Application Rate
48
Technical Data
49
Basic Implement
49
Payload
50
Noise Emissions Data
51
Required Tractor Equipment
52
5 Structure and Function
53
Functionality
53
Control Terminal
55
PTO Shaft
59
Coupling the PTO Shaft
61
Uncoupling the PTO Shaft
62
Hydraulic Connections
63
Coupling Hydraulic Hose Lines
65
Disconnecting Hydraulic Hose Lines
65
Air Pressure Brake System
66
Coupling the Brake System
67
Uncoupling the Brake System
68
Hydraulic Service Brake System
69
Coupling the Hydraulic Service Brake System
69
Uncoupling the Hydraulic Service Brake System
69
Emergency Brake
69
Parking Brake
71
Foldable Wheel Chocks
72
Safety Chain for Implements Without Brake System
73
Drawbars
74
Track Follow Drawbar Selftrail
74
Universal Drawbar Unitrail
75
Straight and Hitch Drawbars
76
Lower Link Safety Chain
76
Autotrail Tracking Control
77
Autotrail Steering Drawbar
79
Tracking Control Via Tractor Control Unit
80
Stand
81
Spray Liquid Tank
82
Fill Level Indicator on the Machine
83
Agitator
83
Maintenance Platform with Ladder
84
Suction Port for Filling the Spray Liquid Tank (Optional)
85
Filling Connection for Filling the Spray Liquid Tank with Pressure (Option)
85
Flushing Water Tank
86
Induction Bowl with Canister Flushing
87
Spray Agent Addition Ecofill (Option)
88
Fresh Water Tank
89
Pump Equipment
90
Filter Equipment
91
Filling Sieve
91
Suction Filter
91
Self Cleaning Pressure Filter
92
Nozzle Filters
92
Bottom Sieve in the Induction Bowl
93
Immobiliser for Towing Device
93
Transport and Secure Container (Optional)
93
Camera System
94
Exterior Wash down Kit (Optional)
94
Work Lights
95
Operating Terminal
96
Control Terminal
96
Amaspray
97
Comfort Equipment (Optional)
98
6 Construction and Function of the Sprayer Boom
99
Super-L1-Gestänge
101
Super-S Boom
102
Part Width Section Valve TG
104
Outer Boom Locking
104
Spacer
105
Swing Compensation
106
Folding Via the Tractor Control Unit
107
Working with the Sprayer Boom Folded out on One Side
109
Reduction Joint on the Outer Boom (Optional)
110
Boom Width Reduction (Option)
111
Boom Extension (Option)
112
Hydraulic Tilt Adjustment (Optional)
113
Distancecontrol (Optional)
113
Spray Lines and Nozzles
114
Technical Data
114
Nozzles
117
Multiple Nozzles
117
Edge Nozzles
120
Line Filter for Spray Lines (Optional)
121
Special Optional Equipment for Liquid Fertiliser
122
Three-Ray Nozzles (Optional)
122
Hole Nozzles / FD Nozzles (Optional)
123
Drag Hose Equipment for Super-S Boom (Optional)
124
Foam Marker (Optional)
125
Pressure Circulating System (DUS) (Optional)
126
Lifting Module
128
7 Commissioning
129
Checking the Suitability of the Tractor
130
Calculating the Actual Values for the Total Tractor Weight, Tractor Axle Loads and Tyre Load Capacities, as Well as the Minimum Ballast
130
Requirements for Tractor Operation with Attached Machines
134
Machines Without Their Own Brake System
137
Adjusting the Length of the PTO Shaft to the Tractor
138
Securing Tractor / Machine against Accidental Starting and Rolling
140
Fitting Wheels (Specialist Workshop)
141
Initial Operation of Service Brake System
142
Adjusting the Hydraulic System with the System Setting Screw
143
Autotrail Position Encoder
145
Track Setting (Specialist Workshop)
146
Adjusting the Steering Geometry for Track Follow Drawbar or Universal Drawbar to the Tractor (Specialist Workshop)
147
8 Coupling and Uncoupling the Machine
148
Coupling the Machine
148
Uncoupling the Machine
151
Manoeuvring the Uncoupled Machine
152
9 Transportation
153
10 Using the Machine
155
Preparing for Spraying Operation
157
Preparing the Spray Liquid
159
Calculating the Filling and Re-Fill Quantity
163
Filling Table for Remaining Spray Area
165
Filling with Water
166
Filling the Spray Liquid Tank Via the Filling Opening
167
Filling the Spray Liquid Tank Via the Suction Port on the Control Terminal
167
Filling the Fresh Water Tank
169
Inducting Agents
170
Inducting Liquid Agents
171
Clean the Spray Agent Canister and Induction Bow
172
Ecofill
173
Spraying Operation
174
Applying the Spray Liquid
176
Drift Reduction Measures
178
Residues
179
Diluting the Residue in the Spray Liquid Tank and Spraying the Diluted Residue at the End of Spraying Operation
180
Draining the Spray Liquid Tank Using the Pump
181
Cleaning the Field Sprayer
182
Cleaning the Sprayer with the Tank Empty
183
Draining the Final Residues
185
Cleaning the Suction Filter When Tank Is Empty
186
Cleaning the Suction Filter When Tank Is Full
186
Cleaning the Pressure Filter When the Tank Is Empty
187
Cleaning the Pressure Filter When the Tank Is Full
187
External Cleaning
188
Cleaning the Sprayer During a Critical Agent Change
189
Cleaning the Sprayer with a Full Tank (Work Interruption)
190
11 Faults
191
12 Cleaning, Maintenance and Repair
192
Cleaning
194
Winter Storage and Long Periods out of Operation
195
Lubrication Instructions
198
Lubricants
198
Lubrication Point Overview
199
Service Plan - Overview
201
Axle and Brake
204
Inspection Instructions for Dual-Line Service Brake System (Workshop Work)
208
Parking Brake
209
Hydraulic Brakes
209
Tyres / Wheels
210
Tyre Pressures
210
Fitting Tyres (Workshop Work)
211
Check the Coupling Device
212
Towing Device
213
Hydraulic System
214
12.11.1 Labelling Hydraulic Hose Lines
215
12.11.2 Maintenance Intervals
215
12.11.3 Inspection Criteria for Hydraulic Hose Lines
215
12.11.4 Installation and Removal of Hydraulic Hose Lines
216
12.11.5 Fluid Filter
217
12.11.6 Cleaning the Solenoid Valves
218
12.11.7 Clean / Exchange the Filter in the Hydraulic Plug
218
12.11.8 Hydro-Pneumatic Pressure Reservoir
219
12.11.9 Adjusting the Hydraulic Throttle Valve
220
Adjustments on the Folded-Out Sprayer Boom
222
Pump
223
Check the Oil Level
223
Changing the Oil
223
12.13.3 Cleaning
223
Check and Replace Suction and Pressure Valves (Workshop Work)
224
Checking and Replacing Piston Diaphragms (Workshop Work)
225
Calibrate the Flow Meter
226
Eliminating Limescale in the System
227
Field Sprayer Calibration
228
N Nozzles
230
Hose Filters
231
Instructions on Testing the Field Sprayer
232
Electric Lighting System
233
Screw Tightening Torques
234
Disposing of the Field Sprayer
235
13 Liquid Circuit
236
UG Special
237
UG Super
238
14 Spray Table
239
Flat-Fan, Anti-Drift, Injector and Airmix Nozzles, Spraying Height 50 CM
239
Spraying Nozzles for Liquid Manure
243
Spray Table for Three-Ray Nozzles, Spraying Height 120 CM
243
Spray Table for 7-Hole Nozzles
244
Spray Table for FD Nozzles
246
Spray Table für Drag Hose Unit
247
Conversion Table for Spraying Ammonium Nitrate / Urea Solution (AUS) Liquid Fertiliser
250
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