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AWH TANKO CP Series manual available for free PDF download: Operating & Installation Instructions Manual
AWH TANKO CP Series Operating & Installation Instructions Manual (86 pages)
Container cleaning device
Brand:
AWH
| Category:
Cleaning Equipment
| Size: 3.34 MB
Table of Contents
Table of Contents
3
List of Pictures
5
List of Tables
6
Abbreviations and Units
7
1 Introduction
9
Means of Presentation
9
Explanation of Signal Words
9
Table 1.1-1: Overview of Signal Words
9
Explanation of the Warnings
10
Pictograms and Symbols
11
Warranty and Liability
12
Product Names and Trademarks
12
Related Documents
12
2 Safety
13
Intended Use
14
Spare Parts, Replacement Parts and Accessories
16
Duties of the Owner/Operating Company
17
Requirements for Personnel
19
Personal Protective Equipment
20
Identification Marking
21
Type Designation
21
Type Plate
21
Picture 2.5-1: Type Plate Position
21
3 Construction and Function
22
Construction
22
CP2 Construction
22
Picture 3.1-1: CP2 Overview
22
Table 3.1-1: TANKO-CP2 Type Designation
22
CP2S Construction
23
Picture 3.1-2: CP2-S Overview
23
Table 3.1-2: TANKO-CP2S Type Designation
23
CP3 Construction
24
Picture 3.1-3: CP3 Overview
24
Table 3.1-3: TANKO-CP3 Type Designation
24
General Function Description
25
Technical Data
26
Operating Temperature TANKO-CP2/CP2S and TANKO-CP3
26
Picture 3.3-1: TANKO-CP2 Consumption Data
27
Table 3.3-1: Device Operating Parameters
27
Picture 3.3-2: TANKO-CP2S Consumption Data
28
Picture 3.3-3: TANKO-CP3 Consumption Data
28
Cleaning Agents
29
4 Transportation and Storage
31
Packaging
32
Transport
32
Storage
33
5 Installation
34
Safety Notes for Installation
34
Installation
36
Interfaces
37
Picture 5.2-1: Installation Dimensions of the CP2 Device
37
Picture 5.2-2: Interfaces of the CP2 Device
37
Picture 5.2-3: Installation Dimensions of the CP2S Device
38
Picture 5.2-4: Interfaces of the CP2S Device
38
Picture 5.2-5: Installation Dimensions of the CP3 Device
39
Picture 5.2-6: Interfaces of the CP3 Device
39
Installation Position
40
Installing the Device
40
Picture 5.2-7: Clip-On Connection
40
Picture 5.2-8: Threaded Connection Installation
41
6 Commissioning
43
Safety Notes for Commissioning
43
Functional Check / Trial Run
45
Switch-On Procedure
46
Operation
47
7 Maintenance
50
Safety Notes for Maintenance
50
Switch-Off Procedure
52
Removal
53
Removing the Device
54
Maintenance
54
Maintenance Intervals
55
Picture 7.4-1: Maintenance Points: CP2 and CP2S
56
Table 7.4-1: Inspection and Maintenance Work CP2 and CP2S
56
Picture 7.4-2: CP3 Maintenance Points
57
Table 7.4-2: CP3 Inspection and Maintenance Work
57
Disassembling the Device
58
Table 7.4-3: Assembly Tool
58
Tools and Tightening Torque Values
58
Picture 7.4-3: Exploded Diagram of Device CP2 and CP2S
60
Picture 7.4-4: Exploded Diagram of the CP3 Device
62
Assembling the Device
64
Picture 7.4-5: Position of the Plain Bearing Bushing in the Shaft
65
Picture 7.4-6: Installation Using Assembly Tool for Plain Bearing Bushing CP2/CP2S
65
Picture 7.4-7: Position of the Plain Bearing Bushing in the Shaft, CP3
66
Table 7.5-6: Torques CP2
66
Picture 7.4-8: Installation Using Assembly Tool for Plain Bearing Bushing CP3
67
Notes on Cleaning
68
Spare Parts and Customer Service
69
TANKO-CP2 Spare Parts
70
Picture 7.5-1: TANKO-CP2 Design
70
Table 7.5-1: TANKO-CP2 Parts List
70
Table 7.5-2: TANKO-CP2 Connections
71
Table 7.5-3: TANKO-CP2 Cleaning Heads
71
Table 7.5-4: Plugs for Threaded Connection TANKO-CP2
71
Table 7.5-5: Plugs for Clip-On Connection TANKO-CP2
71
TANKO-CP2S Spare Parts
72
Picture 7.5-2: TANKO-CP2S Design
72
Table 7.5-7: TANKO-CP2S Parts List
72
Table 7.5-10: Plugs for Threaded Connection TANKO-CP2S
73
Table 7.5-11: Plugs for Clip-On Connection TANKO-CP2S
73
Table 7.5-12: CP2S Torque
73
Table 7.5-8: TANKO-CP2S Connections
73
Table 7.5-9: TANKO-CP2S Cleaning Heads
73
TANKO-CP3 Spare Parts
74
Picture 7.5-3: TANKO-CP3 Design
74
Table 7.5-13: TANKO-CP3 Parts List
74
Table 7.5-14: TANKO-CP3 Connections
75
Table 7.5-15: TANKO-CP3 Cleaning Heads
75
Table 7.5-16: Plugs for Threaded Connection TANKO-CP3
75
Table 7.5-17: Torques CP3
75
8 Faults
76
Safety Notes for Fault Clearance
76
Faults and Remedial Action
77
Table 8.2-1: Operating Faults - Cause and Remedy
77
How to Act in Case of an Emergency
78
9 Decommissioning
79
Disposal
79
Index
81
Appendices
83
Notes
85
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