Bosch Rexroth ActiveMover Manuals

Manuals and User Guides for Bosch Rexroth ActiveMover. We have 2 Bosch Rexroth ActiveMover manuals available for free PDF download: Assembly Instructions Manual

Bosch Rexroth ActiveMover Assembly Instructions Manual

Bosch Rexroth ActiveMover Assembly Instructions Manual (188 pages)

Brand: Bosch | Category: Industrial Equipment | Size: 47.37 MB

Table of Contents

Bosch Rexroth ActiveMover Assembly Instructions Manual

Bosch Rexroth ActiveMover Assembly Instructions Manual (172 pages)

Linear motor system

Brand: Bosch | Category: Accessories | Size: 37.44 MB

Table of Contents

Table of Contents
3
1 About this Document

7
- Validity
  7
- Required and Supplementary Documentation
  7
- Presentation of Information
  7
- Safety Instructions
  7
- Symbols
  8
- Terms
  9
2 Safety Instructions

9
- About this Section
  9
- Intended Use
  9
- Improper Use
  9
- Personnel Qualifications
  10
- General Safety Instructions
  10
- Product-Specific Safety Instructions
  11
- Personal Protective Equipment
  14
- Owner Responsibilities
  14
3 General Information on Property and Product Damage

15
4 Scope of Delivery

15
- Condition on Delivery
  15
5 About this Product

15
6 Transport and Storage

48
- Transporting the Product
  48
- Storing the Product
  49
7 Assembly

49
8 Start-Up

102
- Initial Start-Up
  102
- Residual Risks
  104
- Life Stages of the Machine
  105
- Returning to Service
  105
- Ampro Configuration Software
  105
9 Operation

106
- Information on Operation
  106
- Wear
  106
- Steps to Reduce Wear
  106
- Loading the Workpiece Pallet
  106
- Environmental Factors
  106
10 Maintenance and Servicing

108
- Cleaning and Care
  110
- Section/Curve Module V-Rail and Guide Rails
  110
- Section/Curve Module Base Frame
  111
- Workpiece Pallets
  111
- Measuring System
  111
- Control Cabinet Fan
  111
- Inspection
  112
- Workpiece Pallets
  112
- Control Cabinet Fan
  113
- Control Cabinet Air Filter
  113
- Control Cabinet Power Supply
  113
- All Screws
  113
- Inspecting the Measuring System (Magnetic Strip)
  114
- Maintenance
  115
- Lubricating Workpiece Pallets
  115
- Servicing
  116
- Required Mechanical Tools
  116
- Required Electrical Tools
  116
- Replacing Rubber Buffers
  118
- Replacing Discharger Brushes
  119
- Replacing the Measuring System
  120
- Replacing the Felt (WT Lubricating Device)
  121
- Replacing the Pressure Spring
  122
- Replacing the Magnet Kit
  123
- Replacing Guide Rollers (Flat)
  124
- Replacing V-Rollers
  125
- Replacing the V-Rail (Section Module)
  126
- Replacing the V-Rail (Curve Module)
  127
- Replacing Guide Rails (Section Module)
  128
- Replacing the Coil Cover (Section/Curve Module)
  129
- Replacing the Power Supply
  130
- Replacing the Power Supply PCB (Section Module)
  131
- Replacing the Power Supply PCB (Curve Module)
  133
- Replacing the PCB (Gateway) (Section Module)
  134
- Replacing the PCB (Gateway) (Curve Module)
  136
- Replacing Drive Thermistors
  138
- Replacing the Main Fuse (Section/Curve Module)
  139
- Replacing the Coil Fuse (Section/Curve Module)
  140
- Replacing the Measuring System (Encoder) (Section Module)
  141
- Replacing the Measuring System (Encoder) (Curve Module)
  142
- Replacing the Activemover Power Supply Air Filter
  143
- Adjustment and Calibration
  144
- Checking and Adjusting Measuring System Distance
  144
- Primary and Secondary Measuring System
  146
- Encoder Numbering and Order
  147
- Installing and Aligning the Calibration Set (Optional)
  148
- Checking Calibration Set Position
  154
- Referencing Encoder Position
  156
- Adjusting the Primary Measuring System
  157
- Adjusting the Secondary Measuring System
  159
- Installing/Removing the WT Mount (Optional)
  162
11 Troubleshooting

163
- Operating Modes
  163
- Power Supply and Workpiece Pallets
  163
- Communication
  163
- Diagnostic Leds
  164
- Activemover Controller
  164
- Power Supply PCB
  164
- PCB (Gateway)
  165
12 Shutdown

166
13 Disassembly and Replacement

167
- Preparing the Product for Storage/Later Use
  167
14 Disposal

168
15 Upgrading and Modification

168
16 Technical Data

169
- Mechanical Data
  169
- Electrical Data
  169
- Dimensions and Weight
  169
- Ambient Conditions
  171
17 Appendix

171
- Trademark Information
  171

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