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Bosch Rexroth ctrlX SAFETY manual available for free PDF download: Applications Manual
Bosch Rexroth ctrlX SAFETY Applications Manual (72 pages)
"Safe Torque Off" Safety Option in ctrlX DRIVE
Brand:
Bosch
| Category:
Industrial Equipment
| Size: 3.25 MB
Table of Contents
Table of Contents
3
1 Introduction
7
About this Documentation
7
2 Important Directions for Use
9
Intended Use
9
Introduction
9
Areas of Use and Application
9
Unintended Use
10
3 Safety Instructions for Electric Drives and Controls
11
Definitions of Terms
11
General Information
12
Using the Safety Instructions and Passing Them on to Others
12
Requirements for Safe Use
12
Hazards by Improper Use
14
Instructions with Regard to Specific Dangers
14
Protection against Contact with Electrical Parts and Housings
14
Protective Extra-Low Voltage as Protection against Electric Shock
16
Protection against Dangerous Movements
16
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
17
Protection against Contact with Hot Parts
18
Protection During Handling and Mounting
18
Battery Safety
18
Protection against Pressurized Systems
19
Explanation of Signal Words and the Safety Alert Symbol
20
4 System Overview
21
Introduction
21
Motivation and Objectives
21
Conceptual Overview
22
Risk Assessment
22
Product Presentation
23
What Is "Integrated Safety Technology
23
Integrated Safety Technology in Ctrlx DRIVE
24
Safety-Relevant Standards and Regulations
24
General Information
24
Standards Relevant to Components
25
Standards Relevant to Machinery
25
EC/EU Directives
26
Overview of Functions and Characteristics
26
Characteristics of Integrated Safety Technology
26
Performance
26
Safety Characteristics of the Safety System
27
Introduction
27
Optional Safety Technology Module "T0
27
Calculating the Total PFH Value of a Safety Zone
28
5 Functional Principle of Integrated Safety Technology
29
Basic Functions
29
Overview
29
Dynamization
30
6 Integrated Safety Function
33
Overview of the Safety Function
33
General Information
33
Safety Function in Special Mode "Safe Standstill
33
Safe Torque off (STO)
33
7 Examples of Application
37
Examples of Application for Ctrlx DRIVE
37
STO Function in the Case of Selection Via Passive Safety Units
37
STO Function in the Case of Selection Via Active Safety Units
40
Safe Stop 1 (Emergency Stop)" Function with "T0" Option
42
Zone Setup
43
8 Commissioning the Safety Technology
45
Safety Instruction
45
Prerequisites for Using Integrated Safety Technology
45
General Information
45
Required Drive Firmware
45
Required Controller Configuration
46
Required Motors and Measuring Systems
47
Required Commissioning Tools
47
Checks before Initial Commissioning
47
Commissioning Procedure
47
Overview
47
Commissioning Steps
48
Requirements for the Control Unit
50
9 Troubleshooting Information
51
Introduction
51
Diagnostic System
51
General Information
51
Diagnostic Messages of Integrated Safety Technology
52
Overview
52
Status Information of Integrated Safety Technology
52
Behavior in the Case of Non-Fatal Safety Technology Errors (F3Xxx)
53
Behavior in the Case of Fatal Errors (F8Xxx)
53
Removing Malfunctions, Maintenance Measures, Deactivating the Motors
54
Replacing Drive Components
55
General Information
55
Replacing the Motor
55
Replacing the Brake
56
10 Decommissioning Drive Components
57
11 Declaration of Conformity
59
12 Project Planning
61
Interfaces Relevant to Safety Technology
61
XG41, Safety Technology Safe Torque off
61
Technical Data of Inputs and Outputs
61
Digital Inputs (Safety Technology)
61
Digital Outputs (Safety Technology)
62
13 Service and Support
65
Index
67
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