Bosch Rexroth MAD160 Manuals

Manuals and User Guides for Bosch Rexroth MAD160. We have 3 Bosch Rexroth MAD160 manuals available for free PDF download: Project Planning Manual, Operating Instructions Manual, Operating Instruction

Bosch Rexroth MAD160 Project Planning Manual (276 pages)

Asynchronous Housing Motors

Brand: Bosch | Category: Engine | Size: 35.23 MB

Table of Contents
3
Introduction to the Product
11
General
11
About this Documentation
11
Editions of this Documentation
11
Document Structure
12
Further Documentation
12
Standards
12
Additional Components
13
Your Feedback
13
Important Instructions for Use
15
Intended Use
15
Introduction
15
Areas of Use and Application
15
Unintended Use
16
Safety Notes for Electric Drives and Controls
17
Term Definition
17
General Information
18
Using the Safety Instructions and Passing Them on to Others
18
Requirements for Safe Use
18
Hazards by Improper Use
19
Danger-Related Notes
20
Protection against Touch of Electric Parts and Housings
20
Protective Extra-Low Voltage as Protection against Electric Shock
21
Protection against Dangerous Movements
21
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
23
Protection against Contact with Hot Parts
23
Protection During Handling and Mounting
23
Battery Safety
24
Protection against Pressurized Systems
24
Explanation of Signal Words and the Safety Alert Symbol
25
Technical Data
27
Operation Modes
27
General
27
Duty Cycle
27
Operating Behavior
27
Description of the Specified Parameters
27
Example Characteristic Curves
30
Technical Data of MAD100
32
Data Sheet of MAD100B
32
Motor Characteristic Curves MAD100B
33
Data Sheet MAD100C
36
Motor Characteristic Curves MAD100C
37
Data Sheet MAD100D
40
Motor Characteristic Curves MAD100D
41
Motor Fan MAD100
43
Holding Brake MAD/MAF100 (Optional)
44
Technical Data MAD130
45
Data Sheet MAD130B
45
Motor Characteristic Curves MAD130B
46
Data Sheet MAD130C
48
Motor Characteristic Curves MAD130C
49
Data Sheet MAD130D
52
Motor Characteristic Curves MAD130D
53
Motor Fan MAD130
55
Holding Brake MAD/MAF130 (Optional)
56
Technical Data MAD160
57
Data Sheet MAD160B
57
Motor Characteristic Curves MAD160B
58
Data Sheet MAD160C
60
Motor Characteristic Curves MAD160C
61
Motor Fan MAD160
63
Holding Brake MAD/MAF160 (Optional)
63
Technical Data MAD180
64
Data Sheet MAD180C
64
Motor Characteristic Curves MAD180C
65
Data Sheet MAD180D
67
Motor Characteristic Curves MAD180D
68
Motor Fan MAD180
70
Holding Brake MAD/MAF180 (Optional)
70
Technical Data MAD225
71
Data Sheet MAD225C
71
Motor Characteristic Curves MAD225C
72
Motor Fan MAD225
73
Technical Data MAF100
74
Data Sheet MAF100B
74
Motor Characteristic Curves MAF100B
75
Data Sheet MAF100C
78
Motor Characteristic Curves MAF100C
79
Data Sheet MAF100D
82
Motor Characteristic Curves MAF100D
83
Holding Brake MAD/MAF100 (Optional)
86
Technical Data MAF130
88
Data Sheet MAF130B
88
Motor Characteristic Curves MAF130B
89
Data Sheet MAF130C
92
Motor Characteristic Curves MAF130C
93
Data Sheet MAF130D
96
Motor Characteristic Curves MAF130D
97
Holding Brake MAD/MAF130 (Optional)
100
Technical Data MAF160
102
Data Sheet MAF160B
102
Motor Characteristic Curves MAF160B
103
Data Sheet MAF160C
106
Motor Characteristic Curves MAF160C
107
Holding Brake MAD/MAF160 (Optional)
109
Technical Data MAF180
110
Data Sheet MAF180C
110
Motor Characteristic Curves MAF180C
111
Data Sheet MAF180D
114
Motor Characteristic Curves MAF180D
115
Holding Brake MAD/MAF180 (Optional)
117
Technical Data MAF225
118
Data Sheet MAF225C
118
Motor Characteristic Curves MAF225C
119
Dimensional Sheets MAD/MAF
121
Frame Size MAD100
121
MAD100 Without Brake
121
MAD100 with Brake 1 or 5
122
MAD100 with Fan Shroud, Without Brake
123
MAD100 with Fan Shroud, Brake 1 or 5
124
Frame Size MAD130
125
MAD130 Without Brake
125
MAD130 with Brake 1 or 5
126
MAD130 with Fan Shroud, Without Brake
127
MAD130 with Fan Shroud, Brake 1 or 5
128
Frame Size MAD160
129
MAD160 Without Brake
129
MAD160 with Brake 1 or 5
130
MAD160 with Brake 3
131
MAD160 with Fan Shroud, Without Brake
132
MAD160 with Fan Shroud, Brake 1 or 5
133
MAD160 with Fan Shroud and Brake 3
134
Frame Size MAD180
135
MAD180 Without Brake
135
MAD180 with Brake 2 or 5
136
MAD180 with Fan Shroud, Without Brake
137
MAD180 with Fan Shroud, Brake 2 or 5
138
Frame Size MAD225
139
MAD225 Without Brake
139
MAD225 with Fan Shroud, Without Brake
140
Frame Size MAF100
141
MAF100 Without Brake
141
MAF100 with Brake 1 or 5
142
Frame Size MAF130
143
MAF130 Without Brake
143
MAF130 with Brake 1 or 5
144
Frame Size MAF160
145
MAF160 Without Brake
145
MAF160 with Brake 1 or 5
146
Frame Size MAF180
147
Threaded Holes in MAF180 Motor Housing
147
MAF180 Without Brake
148
MAF180 with Brake 2 or 5
149
Frame Size MAF225
150
Threaded Holes in MAF225 Motor Housing
150
MAF225C Without Brake
151
Type Codes
153
Introduction
153
General
153
Definition
153
Type Code MAD100
158
Type Code MAD130
160
Type Code MAD160
162
Type Code MAD180
164
Type Code MAD225
166
Type Code MAF100
168
Type Code MAF130
170
Type Code MAF160
172
Type Code MAF180
174
Type Code MAF225
176
Accessories
179
Sealing Air Connection
179
Gear
181
Order Designations for Thread Reductions at Terminal Boxes
181
Connection Techniques
183
Notes
183
Power Connection
183
General
183
Additional Ground Conductor on Motors
184
Power Connection with Connector Socket
184
Motors with Connector Socket
184
Connection Diagram
185
Power Connection with Terminal Box
185
Overview of Motors with Terminal Box
185
Cable Connecting Thread on Terminal Box
185
Connection Diagram
187
Terminal Box Details
188
Power Connection
188
Double Cabling
191
Encoder Connection
192
Temperature Sensor
194
Holding Brake
194
Motor Cooling
195
Fan Connection
195
Coolant Connection
195
Coolant Input Pressure
198
Application Notes
199
Operating Conditions
199
Installation Altitude and Ambient Temperature
199
Humidity
200
Vibration and Shock
200
Vibration
200
Shock
201
Compatibility Test
201
Degree of Protection
202
Frame Shape and Installation Position
203
General
203
Foot Mounting
204
Vertical Installation Positions
205
Motor Paint
206
Motor Cooling
206
Fan
206
Radial Ventilation in Heavily Soiled Atmospheres
208
Coolants
210
Coolant Additives
211
Materials Used
212
Coolant Inlet Temperature
213
Motor Temperature Monitoring
213
Holding Brake (Option)
214
General
214
Holding Brakes Safety Instructions
215
Selecting Holding Brakes
216
Layout of Holding Brakes
217
Motor Encoder
217
Options
217
Compatibility
218
Accuracy
218
Encoder Connection
219
Output Shaft
219
Plain Shaft
219
Output Shaft with Key
219
Output Shaft with Shaft Sealing Ring
220
Output Shaft with Labyrinth Seal
221
Bearing Variants and Shaft Load
222
Bearing Variants
222
Selection Tips
225
Radial Load, Axial Load
225
Attaching Drive Elements
232
General
232
Gearbox
233
Couplings
233
Skew Bevel Driving Pinions
235
Bevel Gear Pinions
235
Bearing Service Life
235
Grease Service Life
237
Vibration Severity Level
241
Acceptances and Approvals
244
CE Mark
244
UR, Cur Listing
244
Handling and Transport
245
Delivery Status
245
General
245
Factory Test
245
Customer Test
245
Identification
245
Identification
246
Transport and Storage
247
General Notes
247
Transport Instructions
247
Storage Instructions
249
Installation
251
Safety
251
Mechanical Attachment
251
Motor Attachment
251
Preparing Assembly
254
Assembling the Motor
254
Mount Transmission Elements
254
Electrical Connection
255
General
255
Additional Ground Conductor on Motors
255
Operation of MAD/MAF Motors
257
Commissioning
257
General
257
Preparation
257
Procedure
257
Operation with Third-Party Controllers
257
Shutdown
258
Disassembly
258
Maintenance
259
General
259
Measures
259
Motor Fan
260
Coolant Supply
263
Servicing and Commissioning Holding Brakes
263
Troubleshooting
264
General
264
Excessive Temperature of Motor Housing
265
High Motor Temperature Values, but Housing Temperature Is Normal
265
Motor or Machine Table Generates Vibrations
266
Specified Position Is Not Reached
266
Environmental Protection and Disposal
266
Environmental Protection
266
Disposal
267
Service and Support
269
Index
271

Bosch Rexroth MAD160 Operating Instructions Manual (72 pages)

Asynchronous Housing Motors

Brand: Bosch | Category: Engine | Size: 4.08 MB

Table of Contents
13
About this Documentation
15
Validity of the Documentation
15
Editions of this Documentation
15
Additional Documentation
15
Information Presentation
15
Safety Instructions
17
About this Product
17
Intended Use
17
Unintended Use
17
Qualification of Personnel
17
General Safety Instructions
18
Product- and Technology-Dependent Safety Instructions
18
Protection from Electric Voltage
18
Protection from Mechanical Danger
18
Protection against Magnetic and Electromagnetic Fields
19
Protection against Burns
19
Scope of Delivery
21
About this Product
23
Product Description
23
Technical Features
23
Frame Size
23
Type of Protection
24
Output Shaft
24
Bearings
25
Cooling
25
Product Identification
26
Type Code
26
Type Plate (Example MAF100)
28
Transport and Storage
29
Notes about Transport (Shipping)
29
Notes about Internal Transport to the Machine
30
Storage Instructions
31
Assembly
33
Motor Assembly
33
Flange Assembly
33
Foot Mounting
33
Mount Transmission Elements
35
Connecting the Electric Supply
35
Safety
35
Power Connection with Device Connector
36
Power Connection Via Terminal Box
38
Connect Motor Fan (Only for MAD Motors)
43
Connect Coolant Supply (Only for MAF Motors)
44
Encoder Connection
47
Commissioning and Operation
49
Safety
49
Commissioning
49
Operation
50
Maintenance and Repair
51
Cleaning and Servicing
51
Service Repair, Maintenance and Spare Parts
52
Disassembly and Exchange
53
Tools Required
53
Preparing Storage
53
Environmental Protection and Disposal
55
Environmental Protection
55
Disposal
55
Extension and Modification
57
Optional Accessories
57
Ready-Made Connection Cables
57
Air-Pressure Connection
57
Gearboxes
57
Troubleshooting
59
Procedure
59
Technical Data
61
Appendix
63
Declaration of Conformity
63
Index
67

Bosch Rexroth MAD160 Operating Instruction (72 pages)

Brand: Bosch | Category: Engine | Size: 3.41 MB

Table of Contents
13
1 Operating Instruction

15
- Introduction
  15
2 Safety Instructions

17
- Personnel
  17
- Explanation of Signal Words and the Safety Alert Symbol
  17
3 Intended Use

19
4 Application Conditions

21
- General
  21
- Materials Used
  23
- Motor-Internal Holding Brake
  24
5 Residual Risks

25
6 Labeling the Motors

27
7 Additional Components

31
- General
  31
- Motor Fan
  31
- Ex-P Control Device for Motor Purging
  31
- Connection Cables
  32
8 Mechanical Attachment

33
9 Connection System

37
- General
  37
- Power Connection Single Cabling
  38
- Power Connection Double Cabling
  42
- Encoder Connection
  43
- Equipotential Bonding Conductor
  43
- Cooling MAD Motors
  44
- Cooling Connection MAF Motors
  48
- Operating Pressure
  51
- Purge Gas Connection
  52
10 Commissioning

55
- General
  55
- Pre-Purging of the Overall System
  55
- Preparation
  57
- Procedure
  57
11 Disassembly

59
12 Maintenance / Repair

61
13 EC Declaration of Conformity

63
14 Service and Support

67
- Index
  69

Bosch Categories

Bosch Rexroth MAD160 Manuals

Bosch Rexroth MAD160 Project Planning Manual (276 pages)

Table of Contents

Bosch Rexroth MAD160 Operating Instructions Manual (72 pages)

Table of Contents

Bosch Rexroth MAD160 Operating Instruction (72 pages)

Table of Contents

1 Operating Instruction

2 Safety Instructions

3 Intended Use

4 Application Conditions

5 Residual Risks

6 Labeling the Motors

7 Additional Components

8 Mechanical Attachment

9 Connection System

10 Commissioning

11 Disassembly

12 Maintenance / Repair

13 EC Declaration of Conformity

14 Service and Support

Related Products

Bosch Categories