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Bosch rexroth MBT manuals available for free PDF download: Manual, Operating Instructions Manual
Bosch rexroth MBT Manual (422 pages)
High Synchronous Torque Motors
Brand:
Bosch
| Category:
Engine
| Size: 59.88 MB
Table of Contents
Table of Contents
3
1 Introduction
13
Fields of Application
13
Basic Features
13
Motor Layout
14
Motor Power Spectrum
15
About this Documentation
16
Editions of this Documentation
16
Document Structure
16
Further Documentation
17
Standards
17
Additional Components
17
Your Feedback
17
2 Important Instructions on Use
19
Intended Use
19
Non-Intended Use
19
3 Safety Instructions for Electric Drive and Control Systems
21
Definitions of Terms
21
General Information
23
Using the Safety Instructions and Passing Them on to Others
23
Requirements for Safe Use
23
Hazards by Improper Use
24
Instructions with Regard to Specific Dangers
25
Protection against Contact with Electrical Parts and Housings
25
Protective Extra-Low Voltage as Protection against Electric Shock
26
Protection against Dangerous Movements
27
Protection against Electromagnetic and Magnetic Fields During Operation and Mounting
28
Protection against Contact with Hot Parts
28
Protection During Handling and Mounting
29
Protection against Pressurized Systems
29
Explanation of Signal Words and the Safety Alert Symbol
31
4 Technical Data
33
Definitions
33
Rates Values
33
Operating Behavior
33
Indrasize
35
Characteristics
35
General Technical Data
37
Frame Size 130
38
Data Sheet MST130
38
Data Sheet MRT130
40
Motor Characteristic Curves MST130
40
Frame Size 160
46
Data Sheet MST160
46
Data Sheet MRT160
47
Motor Characteristic Curves MST160
47
Frame Size 161
50
Data Sheet MST161
50
Data Sheet MRT161
51
Motor Characteristic Curves MST161
51
Frame Size 201
54
Data Sheet MST201
54
Data Sheet MRT201
55
Motor Characteristic Curves MST201
55
Frame Size 210
58
Data Sheet MST210
58
Data Sheet MRT210
59
Motor Characteristic Curves MST210
59
Frame Size 251
63
Data Sheet MST251
63
Data Sheet MRT251
64
Motor Characteristic Curve MST251
64
Frame Size 290
65
Data Sheet MST290
65
Data Sheet MRT290
67
Motor Characteristic Curves MST290
67
Frame Size 291
72
Data Sheet MST291
72
Data Sheet MRT291
73
Motor Characteristic Curves MST291
73
Frame Size 360
75
Data Sheet MST360
75
Data Sheet MRT360
77
Motor Characteristic Curves MST360
77
Frame Size 450
81
Data Sheet MST450
81
Data Sheet MRT450
83
Motor Characteristic Curves MST450
83
Frame Size 530
87
Data Sheet MST530
87
Data Sheet MRT530
90
Motor Characteristic Curves MST530
90
Frame Size 531
98
Data Sheet MST531
98
Data Sheet MRT531
99
Motor Characteristic Curves MST531
99
Mass of Different Stator Designs
101
5 Dimension Sheets
103
General Information
103
Dimension Sheets 130
104
MBT130A/ -C/ -E with Liquid Cooling, "NNNN" Design
104
MBT130G with Liquid Cooling, "D303" Design
105
MBT130 with Natural Convection
106
Rotor MRT130
107
Stator MST130A/ -C/ -E, Liquid Cooled, "NNNN" Design
108
Stator MST130A/ -C/ -E, Liquid Cooled, "D303" Design
109
Stator MST130G, Liquid Cooled, "D303" Design
110
Stator MST130, Natural Convection, "D303" Design
111
Dimension Sheets 160
112
MBT160 with Liquid Cooling, "NNNN" Design
112
MBT160 with Liquid Cooling, "D303" Design
113
Rotor MRT160
114
Stator MST160 in "NNNN" Design
115
Stator MST160 in "D303" Design
116
Dimension Sheets 161
117
MBT161C/ -E, "NNNN" Design
117
MBT161C/ -E, "D303" Design
118
MBT161G, "D303" Design
119
Rotor MRT161C/ -E
120
Rotor MRT161G
121
Stator MST161
122
Stator MST161C/ -E
123
Stator MST161G
124
Dimension Sheets 201
125
MBT201C/ -D, Electrical Connection "-_CN-D303
125
MBT201F, Electrical Connection "-_CN-NNNN
126
Mrt201C/ -D
127
Mrt201F
128
MST201C/ -D, Electrical Connection "-_CN-D303
129
MST201F, Electrical Connection "-_CN-NNNN
130
Dimension Sheets 210
131
MBT210A/ -C/ -D/ -E with Electrical Connection "_SN-NNNN
131
MBT210A/ -C/ -D/ -E with Electrical Connection "_CN-NNNN
132
MBT210A/ -C/ -D/ -E with Electrical Connection "_RN-NNNN
133
MBT210U with Electrical Connection "_CN-D303
134
Rotor MRT210A/ -C/ -D/ -E
135
Rotor MRT210U
136
Stator MST210A/ -C/ -D/ -E, Electrical Connection "_SN-NNNN
137
Stator MST210A/ -C/ -D/ -E, Electrical Connection "_CN-NNNN
138
Stator MST210A/ -D, Electrical Connection "_CN-D301
139
Stator MST210A/ -C/ -D/ -E, Electrical Connection "_CN-D303
140
Stator MST210U, Electrical Connection "_CN-D303
141
Stator MST210A/ -C/ -D/ -E, Electrical Connection "_RN-NNNN
142
Stator MST210A/ -C/ -D/ -E with Housing ("FH" Design)
143
Frame Size 251
144
Motor MBT251
144
Rotor MRT251
145
Stator MST251
146
Dimension Sheets 290
147
MBT290B/ -D/ -E with Electrical Connection "_SN-NNNN
147
MBT290B/ -D/ -E with Electrical Connection "_CN-NNNN
148
MBT290B/ -D/ -E with Electrical Connection "_RN-NNNN
149
MBT290F/ -G with Electrical Connection "_SN-D303
150
Rotor MRT290B/ -D/ -E
151
Rotor MRT290F/ -G
152
Stator MST290B/ -D/ -E, Electrical Connection "_SN-NNNN
153
Stator MST290F/ -G, Electrical Connection "_SN-D303
154
Stator MST290B/ -D/ -E, Electrical Connection "_CN-NNNN
155
Stator MST290F/ -G, Electrical Connection "_CN-D303
156
Stator MST290B/ -D/ -E, Electrical Connection "_RN-NNNN
157
Stator MST290B/ -D/ -E with Housing ("FH" Design)
158
Dimension Sheets 291
159
Motor MBT291
159
Rotor MRT291
160
Stator MST291
161
Dimension Sheets 360
162
MBT360 with Electrical Connection "_SN-NNNN
162
MBT360 with Electrical Connection "_CN-NNNN
163
MBT360 with Electrical Connection "_RN-NNNN
164
Rotor MRT360
165
Stator MST360, Electrical Connection "_SN-NNNN
166
Stator MST360, Electrical Connection "_CN-NNNN
167
Stator MST360, Electrical Connection "_CN-D303
168
Stator MST360, Electrical Connection "_RN-NNNN
169
MST360 with Housing (Design "FH")
170
Dimension Sheets 450
171
MBT450 with Electrical Connection "_SN-NNNN
171
MBT450 with Electrical Connection "_CN-NNNN
172
MBT450, Electrical Connection "_CN-D303
173
MBT450 with Electrical Connection "_RN-NNNN
174
Rotor MRT450
175
Stator MST450, Electrical Connection "_SN-NNNN
176
Stator MST450, Electrical Connection "_CN-NNNN
177
Stator MST450, Electrical Connection "_RN-NNNN
178
Stator MST450, Electrical Connection "_CN-D303
179
Stator MST450E with Natural Convection ("NS" Design)
180
Stator MST450 with Housing (Design "FH")
181
Dimension Sheets 530
182
MBT530B/ -C/ -D/ -E with Electrical Connection "_SN-NNNN
182
MBT530B/ -C/ -D/ -E with Electrical Connection "_CN-NNNN
183
MBT530B/ -C with Electrical Connection "_RN-NNNN
184
MBT530F with Electrical Connection "_CN-NNNN
185
MBT530F with Electrical Connection "_SN-D303
186
MBT530F with Electrical Connection "_CN-D303
187
MBT530G/ -L with Electrical Connection "_CN-D303
188
MBT530P/ -R with Electrical Connection "_CN-D303
189
Rotor MRT530B/ -C/ -D/ -E
190
Rotor MRT530F/ -P/ -R/ -G/ -L
191
Stator MST530B/ -C/ -D/ -E, Electrical Connection "_SN-NNNN
192
Stator MST530B/ -C/ -D/ -E, Electrical Connection "_CN-NNNN
193
Stator MST530F, Electrical Connection "_SN-NNNN
194
Stator MST530F, Electrical Connection "_CN-NNNN
195
Stator MST530B/ -C, Electrical Connection "_RN-NNNN
196
Stator MST530B/ -C/ -D/ -E, "-FH-_KR-NNNN" Design
197
Stator MST530C in Cooling Mode "NS
198
Stator MST530F, Electrical Connection "_CN-D303
199
Stator MST530F/ -P/ -R, Electrical Connection "-_KR-NNNN
200
Stator MST530P/ -R, Electrical Connection "_CN-D303
201
Stator MST530G/ -L, Electrical Connection "_SN-D303
202
Stator MST530G/ -L, Electrical Connection "_CN-D303
203
Stator MST530G/ -L, Electrical Connection "-_KR-NNNN
204
Dimension Sheets 531
205
MBT531E with Electrical Connection "-_CN-D303
205
MBT531L with Electrical Connection "-_SN-D303
206
Rotor MRT531E
207
Rotor MRT531L
208
Stator MST531E, Electrical Connection "-_CN-D303
209
MST531L, Electrical Connection "-_SN-D303
210
6 Product Identification
211
Type Codes
211
General
211
Type Code Stator MST
211
Type Code Rotor MRT
213
Stator MST130
214
Rotor MRT130
215
Stator MST160
216
Rotor MRT160
217
Stator MST161
218
Rotor MRT161
219
Stator MST201
220
Rotor MRT201
221
Stator MST210
222
Rotor MRT210
223
Stator MST251
224
Rotor MRT251
225
Stator MST290
226
Rotor MRT290
227
Stator MST291
228
Rotor MRT291
229
Stator MST360
230
Rotor MRT360
231
Stator MST450
232
Rotor MRT450
233
Stator MST530
234
Rotor MRT530
235
Stator MST531
236
Rotor MRT531
237
Identification
237
Motor Component Marking
237
Type Plate Stator
238
Type Plate Rotor
239
Certification Mark
239
7 Accessories
241
Mounting Ring
241
General
241
Schematic Design
241
Purchase Order
241
Handling
243
Dimension Sheet of Mounting Ring in SUP-M01-MBT450
244
Dimension Sheet of Mounting Ring in SUP-M02-MBT450
245
Dimension Sheet of Mounting Ring in SUP-M01-MBT530
246
Dimension Sheet of Mounting Ring in SUP-M02-MBT530
247
Dimension Sheet of Mounting Ring in SUP-M03-MBT530
248
8 Connection Technique
249
Notes
249
Power Connection of Stators with Connection Cable
250
General Information
250
Connecting the Stators
250
Power Connection of Stators with Housing
262
General Information
262
Stators with Housing and Device Connector
262
Stators with Housing and Terminal Box
264
Terminal Box Connection for Frame Size 360 / 450 / 530
265
Terminal Boxes for Double Cabling - Frame Size 530G, -L
266
Sensors
269
Temperature Sensors
269
Encoder
269
Motor Cooling
270
Coolant Connection
270
Operating Pressure
270
9 Application Notes
271
Installation Altitude and Ambient Temperature
271
Environmental Conditions
272
General Information
272
Mechanical Environmental Conditions
272
Climatic Environmental Conditions
272
Degree of Protection
273
Acceptances and Approvals
274
CE Mark
274
Ur/Cur Listing
274
China Rohs 2
274
Compatibility Test
274
Magnetic Fields
274
Motor Cooling
276
General Information
276
Coolant
276
Coolant Additives
278
Materials Used
278
Coolant Inlet Temperature
279
Dimensioning the Cooling Circuit
279
Liquid Cooling System
283
Operation Without Liquid Cooling
288
Rotor Temperature
288
Motor Temperature Monitoring
289
Attachment
292
Stators with Cooling Jacket (Without Housing)
292
Stators with Cooling Jacket and Housing
293
Rotor
293
Foreign Bodies
294
Motor Encoder
294
Bearings
296
10 Motor Dimensioning
299
General Procedure
299
Basic Formulae
301
General Movement Equations
301
Torques
302
Mean Speed
303
Trapezoidal Speed
303
Triangular Speed
307
Duty Cycle and Torque
307
General
307
Determining the Duty Cycle
308
Determining the Drive Power
309
General
309
Continuous Power
309
Maximum Output
310
Cooling Capacity
311
11 Handling and Transport
313
Delivery Status
313
General Information
313
Factory Testing
313
Customer Testing
313
Scope of Delivery
314
Transport and Storage
314
General Information
314
Transport Instructions
316
Storage Instructions
318
12 Installation
321
General Information
321
General Safety Instructions
321
Screw Lock
322
Mechanical Assembly
322
General Information
322
Preparation
323
Mounting Stators with Cooling Jacket, Without Mounting Ring
325
Mounting Stators with Cooling Jacket and Mounting Ring (Optional)
328
Mounting Stators with Cooling Jacket and Housing
330
General Information
330
Dimensioning the Shaft End
331
Mounting the Stator
334
Mounting the Rotor
335
Mounting Motor Encoder and Covers
337
Parallel Arrangement: Two Motors on One Shaft in Connection with a Controller and an Encoder
337
Coolant Connection
340
Electrical Connection
340
Mounting Examples
340
Basic Information
340
Mounting Example MBT130
342
Mounting Example MBT160
346
Mounting Example MBT161
349
Mounting Example MBT201
352
Mounting Example MBT210
355
Mounting Example MBT251
359
Mounting Example MBT290
362
Mounting Example MBT291
365
12.12.10 Mounting Example MBT360
368
12.12.11 Mounting Example MBT450
372
12.12.12 Mounting Example MBT530
375
12.12.13 Mounting Example MBT531
387
13 Commissioning, Operation and Maintenance
395
Instructions on Commissioning
395
Commissioning
396
General Requirements
396
General Information
396
Checking All Electrical and Mechanical Components
396
Tools
397
General Commissioning Procedure
397
Parameterization
398
General Information
398
Entering Motor Parameters
399
Entering Encoder System Parameters
400
Entering Drive Limitations and Application-Related Parameters
400
Determining the Polarity of the Encoder System
401
Commutation Adjustment
403
Setting and Optimizing the Control Loop
405
General Procedure
405
Deactivation
406
Disassembly
407
Maintenance
407
General Information
407
Measures
408
Coolant Supply
408
Electrical Check of Motor Components
408
Troubleshooting
409
General Information
409
Excessive Temperature of Motor Housing
410
High Motor Temperature Values, but Housing Temperature Is Normal
410
Motor or Machine Generate Vibrations
411
Specified Position Is Not Reached
411
Operation with Third-Party Controllers
412
14 Environmental Protection and Disposal
413
Environmental Protection
413
Disposal
413
15 Service and Support
415
Bosch rexroth MBT Operating Instructions Manual (82 pages)
Synchronous Torque Motors
Brand:
Bosch
| Category:
Engine
| Size: 3.92 MB
Table of Contents
Table of Contents
13
1 About this Documentation
15
Validity of the Documentation
15
Editions of this Documentation
15
Additional Documentation
15
Presentation of Information
15
2 Safety Instructions
17
About this Product
17
Appropriate Use
17
Inappropriate Use
17
Qualification of Personnel
18
General Safety Instructions
18
Product- and Technology-Dependent Safety Instructions
18
Protection from Electric Voltage
18
Protection from Mechanical Danger
18
Protection against Magnetic and Electromagnetic Fields
19
Protection During Handling and Assembly
20
Protection against Burns
21
Electrostatic Sensitive Devices (EGB)
22
3 Scope of Delivery
23
4 About this Product
25
Product Description
25
Technical Features
25
Cooling
25
Identification of Motor Components
26
Type Code Stator
26
Type Plate Stator
27
Type Code Rotor
28
Type Plate Rotor
29
Certification Mark
29
5 Transport and Storage
31
Notes about Transport (Shipping) Instructions
31
Instructions on Machine Transport
32
Product Storage
34
Storage Times
35
6 Assembly
37
General Notes
37
Mechanical Assembly
38
Assembly of Stators Without Housing
38
Mounting Stators with Cooling Jacket and Housing
40
Mounting the Rotor
42
Electrical Connection
45
Notes
45
Power Connection of Stators with Connection Cable
46
Power Connection of Stators with Housing
53
Ground Connection
59
Sensors
60
Coolant Connection
60
7 Commissioning and Operation
63
Safety
63
Commissioning
63
Operation
64
8 Maintenance and Repair
65
Cleaning and Servicing
65
Service Repair, Maintenance and Spare Parts
66
Service and Support
66
9 Disassembly
69
10 Environmental Protection and Disposal
71
11 Troubleshooting
73
Procedure
73
12 Appendix
75
Technical Data
75
Declaration of Conformity
76
Index
79
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