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Bosch Rexroth NYCe 4000 Manuals
Manuals and User Guides for Bosch Rexroth NYCe 4000. We have
9
Bosch Rexroth NYCe 4000 manuals available for free PDF download: Hardware Manual, Instructions Manual, Design Manual, Instruction Manual, Manual
Bosch Rexroth NYCe 4000 Hardware Manual (243 pages)
Multi-axis motion control system
Brand:
Bosch
| Category:
Control Systems
| Size: 29.78 MB
Table of Contents
Table of Contents
4
Introduction
10
Purpose of Documentation
10
General Information
10
Cross Reference Component Name, Order Number, Short Name
11
Introduction
11
Nyce 4000 System Housings
11
Nyce 4000 Mcus, Drive, Digital I/O and SERCOS III Master Modules
12
Nyce 4000 Accessories
12
Safety Instructions for Electric Drives and Controls
16
Definitions of Terms
16
Explanation of Signal Words and the Safety Alert Symbol
17
General Information
18
Using the Safety Instructions and Passing Them on to Others
18
Requirements for Safe Use
18
Hazards by Improper Use
20
Instructions with Regard to Specific Dangers
20
Protection against Contact with Electrical Parts and Housings
20
Safety Extra-Low Voltage as Protection against Electric Shock
22
Protection against Dangerous Movements
22
Protection against Magnetic and Electromagnetic Fields During Operation and Mounting
25
Protection against Contact with Hot Parts
25
Protection During Handling and Mounting
26
Important Directions for Use
28
Appropriate Use
28
Areas of Use and Application
28
Inappropriate Use
29
Acceptance Tests and Approvals
29
Introduction
29
Low Voltage Directive
29
EMC Directive
30
Rohs
31
System Overview
32
Hardware Architecture
32
Motion Node Modules
33
System Housing with Backplane
35
NY4110: MCU Module
38
Overview
38
Module Identification
39
Module Dimensions
40
Field Diagnostics
40
System Power Supply
41
Service Mode and Stop Axes Inputs
42
FW1, FW2, FW3 Connection Information
43
Installation Requirements
44
Before You Begin
44
Cable Connections
44
Security
44
NY4112: Ethernet MCU Module
46
Overview
46
Module Identification
46
Module Dimensions
47
Field Diagnostics
48
24V System Power Supply
48
Service Mode and Stop Axes Inputs
49
ETH1, ETH2 Connection Information
51
Installation Requirements
51
Before You Begin
51
Cable Connections
51
Environmental Conditions
52
IT-Security
52
NY4114: Ethernet MCU Module
54
Overview
54
Module Identification
55
Module Dimensions
56
Field Diagnostics
56
24V System Power Supply
58
Service Mode and Stop Axes Inputs
58
ETH1, ETH2, ETH3 Connection Information
60
USB Connection Information
60
Installation Requirements
61
Before You Begin
61
Cable Connections
61
Environmental Conditions
61
System Software Recovery
62
Security
65
NY4120 and NY4120/10: PWM Drive Module
68
Overview
68
Module Identification
69
Module Dimensions
70
Field Diagnostics
70
Power Switch On/Off Precautions
71
I/O Connector
72
Analog Inputs
73
Analog Outputs
75
Digital Inputs
77
Digital Outputs
80
Digital High Speed Inputs and Outputs
83
Volt Digital Inputs
85
Encoder Inputs and Encoder Power Supply
86
Drive Output
87
Characteristics
87
Motor Types
88
Connection Information
89
Drive Power
90
NY4125: 5-Axis Low Power PWM Drive Module
92
Overview
92
Module Identification
93
Module Dimensions
94
Field Diagnostics
94
Power Switch On/Off Precautions
95
I/O Connector
96
Digital Inputs
97
Digital Outputs
99
Digital High Speed Inputs and Outputs
102
TTL Digital Inputs
104
Encoder Inputs and Encoder Power Supply
105
Drive Output
105
Characteristics
105
Motor Types
106
Connection Information
107
Drive Power
108
NY4130: DC Drive Module
110
Overview
110
Module Identification
111
Module Dimensions
112
Field Diagnostics
112
Power Switch On/Off Precautions
113
I/O Connector
114
Analog Inputs
115
Analog Outputs
117
Digital Inputs
119
Digital Outputs
122
Digital High Speed Inputs and Outputs
125
Volt Digital Inputs
126
Encoder Inputs and Encoder Power Supply
128
Drive Output
128
Characteristics
128
Motor Type
129
Connection Information
129
Drive Power
131
Installation Requirements
132
NY4140: High Voltage Drive Module
134
Overview
134
Module Identification
135
Module Dimensions
136
Field Diagnostics
136
Power Switch On/Off Precautions
137
I/O Connector
138
Analog Inputs
139
Analog Outputs
141
Digital Inputs
143
Digital Outputs
146
Digital High Speed Inputs and Outputs
149
Volt Digital Inputs
150
Encoder Inputs and Encoder Power Supply
152
Drive Output
152
Characteristics
152
Motor Types
153
Connection Information
154
Drive Power
155
NY4150 and NY4150/10: SERCOS III Master Module
156
Overview
156
Module Identification
157
Module Dimensions
158
Field Diagnostics
159
Supported Nyce 4000 Functionality with NY4150
160
I/O Connector
161
Analog Inputs
162
Digital Outputs
162
Connection NY4150 - Indradrive
162
Installation Requirements
163
Encoders
166
Introduction
166
Encoder Power Supply Switch
167
Timing Aspects of the Control Loop
168
Encoders and BLDC Motor with +5 Volt Hall Sensors
173
Quadrature Encoder
174
Analog Position Sensor
179
Rexroth MSM Incremental Encoder
181
Rexroth MSM Absolute Encoder
184
Sanyo Denki Absolute Encoder
190
Endat2.2 Encoder
195
Sincos Encoder
197
Endat2.1 Encoder
201
Hiperface Encoder
205
NY4199 Sincos Option Module for Sincos Based Encoders
209
Overview
209
Module Identification
210
Module Dimensions
211
Installation Instructions for the NY4199 Sincos Option Module
212
Network
214
Introduction
214
IEEE 1394B Multi-Node Configuration NY4110 MCU
214
IEEE 802.3 Multi-Node Configuration NY4112 MCU
215
Introduction
215
Direct Cable Connection between PC and NY4112-Based Node(S)
216
Connection between PC and NY4112-Based Node Using a Switch
216
DHCP Support
217
IEEE 802.3 Multi-Node Configuration NY4114 MCU
217
Introduction
217
Direct Cable Connection between PC and NY4114-Based Node(S)
218
Connection between PC and NY4114-Based Node Using a Switch
218
DHCP Support
219
Nyce 4000 Hardware Glossary
220
Drive Power Precautions for Ny412X/Ny4140
222
Drive Power Filtering for Ny412X/Ny4140
222
Introduction
222
Filtering on Ny40X3, NY4074 and Ny40X2 System Housings
223
Filtering on Ny40X0 System Housings
223
Motor Chokes
224
Regenerative Braking
225
Environmental Conditions
226
Thermal
226
Shock and Vibration
226
Electromagnetic Compatibility
226
Environment
226
Derating Conditions
227
Introduction
227
Forced Cooled Systems, NY4120
227
Convection Cooled Systems, NY4120
228
Forced Cooled Systems, NY4125
229
Convection Cooled Systems, NY4125
230
Forced Cooled Systems, NY4130
231
Convection Cooled Systems, NY4130
231
Forced Cooled Systems, NY4140
232
Convection Cooled Systems, NY4140
232
Cleaning, Disposal and Environmental Protection
236
Cleaning
236
Disposal
236
Environmental Protection
236
Service and Support
238
Helpdesk
238
Service-Hotline
238
Internet
238
Before Contacting Us
238
Appendix - EU Declaration of Conformity - Modules
240
Bosch Rexroth NYCe 4000 Design Manual (52 pages)
Linear motion system
Brand:
Bosch
| Category:
Industrial Equipment
| Size: 15.15 MB
Table of Contents
Table of Contents
3
Introduction
5
What Is LMS
5
Intended Audience
5
What Is in this Manual
6
Abbreviations
6
References
7
Linear Motion System Overview
9
Introduction
9
Main Specifications
9
General
9
LMS Maximum System Configurations
9
Hardware Overview and Specifications
13
Introduction
13
Hardware Overview
13
Mechanical Construction
13
Complete LMS Including Control Components
14
Specifications LMS Components
16
Coils
16
Carrier with Magnet Plates
19
Sensors
20
Specifications Control Components
21
System Housings
21
Motion Control Unit
21
Drive Module
21
SERCOS III Master Module
22
Plc
23
Specifications Electrical Components
23
Power Supplies
23
Hardware Components Selection
25
Introduction
25
System Specifications and Requirements
26
Introduction
26
Position Accuracy
26
Carrier
26
Motion Profile and Airgap
26
Number of Carriers and Overall System Layout
27
Friction Force
27
Drive Size Calculations
28
Curved Track Geometry
28
Introduction
28
Curve Radius
28
Coil Size
30
Curved Track Specification
30
LMS Component Selection
30
Coils
30
Magnet Plates
31
Nyce 4000 Node and Drives
31
Sensors
31
Guiding System
32
Mechanical Design Rules
33
Guiding Roller Block Alignment
33
Coil Placement
34
Hall Sensor
35
MR Sensor and Magnetic Scale
37
Curved Track Coil and Sensor Placement
39
Carrier Design
40
Magnet Plate and Coil Mounting
40
Track Stiffness
43
Electrical Implementation
45
Introduction
45
Wiring Shielding and Grounding
45
Wiring and Shielding
45
Grounding
47
Safety
49
Introduction
49
Mechanical Safety
49
Electrical Safety
49
Bosch Rexroth NYCe 4000 Instructions Manual (52 pages)
Multi-axis motion control system Standard Housings NY40x3
Brand:
Bosch
| Category:
Control Systems
| Size: 13.03 MB
Table of Contents
Table of Contents
3
1 About this Documentation
7
Overview - Target Groups & Product Phases
7
Intended Audience
7
Availability
7
Included Parts
8
Variations
8
Further Available Documentation
8
Additional Parts
8
2 Product Identification and Scope of Delivery
9
Product Identification
9
Scope of Delivery
11
3 Using the Safety Instructions
12
Safety Instructions - Structure
12
Explaining Signal Words and Safety Alert Symbols
12
4 Intended Use
13
5 Accessories, Spare Parts and Wear Parts
13
6 Ambient Conditions
14
7 Technical Data
14
General
14
Power Supply Ratings
14
Drive Power Supply Ratings
15
Motor Connector Ratings
15
8 Standards
16
Used Standards
16
CE Marking
16
UL Certification
17
China Rohs 2 Marking
18
9 Interfacing
19
Overview
19
System - Power Supply Connection
20
SE - Service Connection
21
Fan - Fan Connection
21
CAP - Capacitor Connections
21
DP - Drive Power Supply Connections
22
M - Motor Connections
24
E - Encoder and HALL Sensor Connections
25
An - Analog I/O Connections
25
Fdig, Dig - 24V Power Supply for Fast Digital I/O and Digital I/O Connections
26
10 Installation and Removal
27
General
27
Mechanical Dimensions
27
Mechanical Installation of the System Housing
39
Protective Earth Connection
40
Motor Connection
40
Encoder Connection
42
Configuration
42
Mechanical Removal of the System Housing
43
11 Commissioning
43
12 Description of the System Housing
43
13 Diagnosis
45
14 Security
45
15 Maintenance
45
16 Disposal
46
Products
46
Packaging Materials
46
Environmental Protection
46
17 Service and Addresses
47
Service
47
Addresses
47
Bosch Rexroth NYCe 4000 Instruction Manual (40 pages)
Brand:
Bosch
| Category:
Control Systems
| Size: 9.43 MB
Table of Contents
Table of Contents
3
1 About this Documentation
7
Overview - Target Groups & Product Phases
7
Intended Audience
7
Availability
7
Included Parts
8
Variations
8
Further Available Documentation
8
Additional Parts
8
2 Product Identification and Scope of Delivery
8
Product Identification
8
Scope of Delivery
11
3 Using the Safety Instructions
12
Safety Instructions - Structure
12
Explaining Signal Words and Safety Alert Symbols
12
4 Intended Use
13
5 Accessories, Spare Parts and Wear Parts
13
6 Ambient Conditions
13
7 Technical Data
14
General
14
Power Supply Ratings
14
Drive Power Supply Ratings
14
Motor Connector Ratings
15
8 Standards
15
Used Standards
15
CE Marking
15
UL Certification
16
China Rohs 2 Marking
17
9 Interfacing
17
Overview
17
System - Power Supply Connection
18
SE - Service Connection
19
Fan - Fan Connection
19
CAP - Capacitor Connections
19
DP - Drive Power Supply Connections
19
M - Motor Connections
21
L0 - Shared Sensor Connection
22
PTC - PTC Connections
22
Dig/Fdig - 24V Power Supply for Digital I/O and Fast Digital I/O Connections
22
Other Interfaces
23
10 Installation and Removal
24
General
24
Mechanical Dimensions
24
Mechanical Installation of the System Housing
27
Protective Earth Connection
28
Motor Connection
28
System Power Supply Connection
30
Configuration
30
Mechanical Removal of the System Housing
31
11 Commissioning
31
12 Description of the System Housing
31
13 Diagnosis
33
14 Security
33
15 Maintenance
33
16 Disposal
33
Products
33
Packaging Materials
33
Environmental Protection
34
17 Service and Support
34
Bosch Rexroth NYCe 4000 Manual (32 pages)
Linear motion control system
Brand:
Bosch
| Category:
Control Systems
| Size: 6.79 MB
Table of Contents
Table of Contents
3
1 About this Documentation
5
Overview - Target Groups & Product Phases
5
Intended Audience
5
Availability
5
Included Parts
6
Variations
6
Further Available Documentation
6
Additional Parts
6
2 Product Identification and Scope of Delivery
6
Product Identification
6
Scope of Delivery
9
3 Using the Safety Instructions
9
Safety Instructions - Structure
9
Explaining Signal Words and Safety Alert Symbols
10
4 Intended Use
11
5 Accessories, Spare Parts and Wear Parts
11
6 Ambient Conditions
11
7 Technical Data
12
General
12
Power Supply Ratings
12
8 Standards
12
Used Standards
12
CE Marking
12
UL Certification
13
China Rohs 2 Marking
14
9 Interfacing
14
Overview
14
System - Power Supply Connection
15
SE - Service Connection
15
Fan - Fan Connection
16
L0 - Shared Sensor Connection
16
Other Interfaces
16
10 Installation and Removal
16
General
16
Mechanical Dimensions
17
Mechanical Installation of the System Housing
19
Protective Earth Connection
21
System Power Supply Connection
21
Configuration
21
Mechanical Removal of the System Housing
21
11 Commissioning
22
12 Description of the System Housing
22
13 Diagnosis
24
14 Security
24
15 Maintenance
24
16 Disposal
24
Products
24
Packaging Materials
24
Environmental Protection
24
17 Service and Support
25
18 Appendix - Declaration of Conformity
26
Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)
Multi-axis motion control system Drive Module
Brand:
Bosch
| Category:
Control Unit
| Size: 4.14 MB
Table of Contents
Table of Contents
3
1 About this Documentation
5
Overview - Target Groups & Product Phases
5
Intended Audience
5
Availability
5
Included Parts
6
Variations
6
Further Available Documentation
6
Additional Parts
6
2 Product Identification and Scope of Delivery
7
Product Identification
7
Scope of Delivery
8
3 Using the Safety Instructions
8
Safety Instructions - Structure
8
Explaining Signal Words and Safety Alert Symbols
9
4 Intended Use
10
5 Accessories, Spare Parts and Wear Parts
10
6 Ambient Conditions
10
7 Technical Data
11
Logic Power Supply
11
Drive Power Supply
11
I/O Power Supply
11
8 Standards
12
Used Standards
12
CE Marking
12
UL Certification
13
China Rohs 2 Marking
13
9 Interfacing
14
10 Installation and Removal
14
General
14
Mechanical Dimensions
14
Installation of the Drive Module
15
Removal of the Drive Module
15
11 Commissioning
16
General
16
Logic Power Supply
16
Drive Power Supply
16
I/O Power Supply
16
Configuration
16
12 Description of the Drive Module
16
13 Diagnosis
17
14 Security
17
15 Maintenance
18
16 Disposal
18
Products
18
Packaging Materials
18
Environmental Protection
18
17 Service and Support
19
18 Appendix - Declaration of Conformity
20
Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)
Multi-axis motion control system SERCOS III Master Module NY4150/10
Brand:
Bosch
| Category:
Control Systems
| Size: 3.22 MB
Table of Contents
Table of Contents
3
1 About this Documentation
5
Overview - Target Groups & Product Phases
5
Intended Audience
5
Availability
5
Included Parts
6
Variations
6
Further Available Documentation
6
Additional Parts
6
2 Product Identification and Scope of Delivery
7
Product Identification
7
Scope of Delivery
8
3 Using the Safety Instructions
8
Safety Instructions - Structure
8
Explaining Signal Words and Safety Alert Symbols
9
4 Intended Use
10
5 Accessories, Spare Parts and Wear Parts
10
6 Ambient Conditions
10
7 Technical Data
11
Logic Power Supply
11
8 Standards
11
Used Standards
11
CE Marking
11
UL Certification
12
China Rohs 2 Marking
13
9 Interfacing
13
10 Installation and Removal
13
General
13
Mechanical Dimensions
14
Installation of the SERCOS III Master Module
15
Removal of the SERCOS III Master Module
15
11 Commissioning
15
General
15
Logic Power Supply
16
Configuration
16
12 Description of the SERCOS III Master Module
16
13 Diagnosis
16
14 Security
17
15 Maintenance
18
16 Disposal
18
Products
18
Packaging Materials
18
Environmental Protection
18
17 Service and Support
19
18 Appendix - Declaration of Conformity
20
Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)
Multi-axis motion control system Capacitor Kit NY4921 and NY4921/10
Brand:
Bosch
| Category:
Control Systems
| Size: 8.21 MB
Table of Contents
Table of Contents
3
1 About this Documentation
5
Overview - Target Groups & Product Phases
5
Intended Audience
5
Availability
5
Included Parts
6
Variations
6
Further Available Documentation
6
2 Product Identification and Scope of Delivery
7
Product Identification
7
Scope of Delivery
7
3 Using the Safety Instructions
8
Safety Instructions - Structure
8
Explaining Signal Words and Safety Alert Symbols
8
4 Intended Use
9
5 Accessories, Spare Parts and Wear Parts
9
6 Ambient Conditions
9
7 Technical Data
10
Capacitor Ratings
10
8 Standards
10
Used Standards
10
CE Marking
10
UL Certification
11
China Rohs 2 Marking
12
9 Interfacing
12
10 Installation and Removal
12
General
12
Mechanical Dimensions
13
Installation of the Capacitor Kit
15
Removal of the Capacitor Kit
17
11 Commissioning
18
Capacitor Connection
18
12 Description of the Capacitor Kit
18
13 Diagnosis
18
14 Maintenance
18
15 Disposal
19
Products
19
Packaging Materials
19
Environmental Protection
19
16 Service and Support
20
17 Appendix - Declaration of Conformity
21
Bosch Rexroth NYCe 4000 Instructions Manual (24 pages)
Multi-axis motion control system SinCos Option Module NY4199
Brand:
Bosch
| Category:
Control Systems
| Size: 4.44 MB
Table of Contents
Table of Contents
3
1 About this Documentation
5
Overview - Target Groups & Product Phases
5
Intended Audience
5
Availability
5
Included Parts
6
Variations
6
Further Available Documentation
6
Additional Parts
6
2 Product Identification and Scope of Delivery
7
Product Identification
7
Scope of Delivery
8
3 Using the Safety Instructions
8
Safety Instructions - Structure
8
Explaining Signal Words and Safety Alert Symbols
8
4 Intended Use
9
5 Accessories, Spare Parts and Wear Parts
10
6 Ambient Conditions
10
7 Technical Data
10
Logic Power Supply
10
8 Standards
10
Used Standards
10
CE Marking
11
UL Certification
11
China Rohs 2 Marking
12
9 Interfacing
12
10 Installation and Removal
12
General
12
Mechanical Dimensions
13
Installation of the Sincos Option Module
14
Removal of the Sincos Option Module
14
11 Commissioning
15
12 Description of the Sincos Option Module Kit
15
13 Diagnosis
15
14 Maintenance
15
15 Disposal
15
Products
15
Packaging Materials
15
Environmental Protection
15
16 Service and Support
16
17 Appendix - Declaration of Conformity
18
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