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Series 90
Danfoss Series 90 Manuals
Manuals and User Guides for Danfoss Series 90. We have
3
Danfoss Series 90 manuals available for free PDF download: Technical Information, Service Manual, Installation Manual
Danfoss Series 90 Technical Information (91 pages)
Axial Piston Pumps
Brand:
Danfoss
| Category:
Water Pump
| Size: 4.97 MB
Table of Contents
Table of Contents
3
General Description
5
Series 90 Family of Pumps and Motors
5
PLUS+1 Compliant Controls and Sensors
5
March
5
Design
6
Pictorial Circuit Diagram
6
System Schematic
7
Technical Specifications
8
General Specifications
8
Features and Options
8
Operating Parameters
9
Fluid Specifications
9
Overview
10
Input Speed
10
Independant Braking System
10
System Pressure
10
Servo Pressure
11
Charge Pressure
11
Case Pressure
11
External Shaft Seal Pressure
12
Temperature and Viscosity
12
System Design Parameters
13
Filtration System
13
Filtration Options
13
Suction Filtration - Option S
13
Charge Pressure Filtration (Partial Charge Pump Flow)
14
Remote Charge Pressure Filtration
14
Fluid Selection
15
Reservoir
15
Case Drain
15
Pump Life
16
Charge Pump
16
Charge Pump Sizing/Selection
16
Bearing Loads and Life
16
Applications with External Shaft Loads
17
Understanding and Minimizing System Noise
17
Sizing Equations
18
Mounting Flange Loads
18
Master Model Code
21
Series 90 Master Model Code
21
Control Options
26
3-Position (FNR) Electric Control - DC, DD
26
Response Time
27
Electric Displacement Control (EDC), Options KA, KP, KT
27
Features and Benefits
28
Response Time
31
Pump Output Flow Direction Vs. Control Current
31
Manual over Ride (MOR)
31
Hydraulic Displacement Control (HDC), Option HF
32
Operation
32
Features and Benefits
32
Response Time
33
Pump Output Flow Direction Vs. Control Pressure
34
Manual Displacement Control (MDC), Options MA, MB
34
Features and Benefits
34
External Control Handle Requirements
35
Response Time
36
Pump Output Flow Direction Vs. Control Handle Rotation
36
MDC with Neutral Start Switch (NSS)
37
Non Feedback Proportional Electric Control (NFPE)
37
Control Response
37
NFPE Control Used with a Danfoss Microcontroller
38
Input Signal Requirements
39
Features and Options
40
Multi-Function Valves
40
Overpressure Protection
40
Pressure Limiting Function
40
Bypass Function
41
Auxiliary Mounting Pads
41
Mating Pump Requirements
41
Displacement Limiter
42
Shaft Torque
43
Shaft Torque and Spline Lubrication
43
Shaft Torque for Tapered Shafts
44
Shaft Availability and Torque Ratings
44
Tapered Shaft Customer Acknowledgement
45
Charge Pump
46
Charge Pump Sizing/Selection
46
Charge Pump Flow and Power Curves
46
Speed Sensor
47
Connector Pin Assignments
49
Installation Drawings
50
Frame Size 042
50
Frame Size 055
53
Frame Size 075
57
Frame Size 075 NFPE Options FK, FL, FM, FN
60
Frame Size 100
65
Frame Size 130
70
Frame Size 180
74
Frame Size 250
78
Cover Plate
82
3-Position (F-N-R) Electric Control
82
Electric Displacement Control (EDC) with MS-Connector or Packard® Connector
83
Hydraulic Displacement Control (HDC)
84
Manual Displacement Control (MDC) with Neutral Start Switch
84
Electrohydraulic Displacement Control (NFPE)(Except 075 NFPE)
85
Integral Pressure Filter
86
Remote Pressure - Without Filter
86
Danfoss Series 90 Service Manual (72 pages)
Brand:
Danfoss
| Category:
Water Pump
| Size: 3.76 MB
Table of Contents
Table of Contents
3
Overview
5
Warranty
5
General Instructions
5
Safety Precautions
6
Unintended Machine Movement
6
Flammable Cleaning Solvents
6
Fluid under Pressure
6
Personal Safety
6
Symbols Used in Danfoss Literature
7
Design
7
The System Circuit
8
The Basic Closed Circuit
8
Case Drain and Heat Exchanger
9
Operation
11
Charge Pump
11
Charge Relief Valve
11
Multi-Function Valves
11
Pressure Limiter and High Pressure Relief Valves
12
System Check Valves
12
Bypass Valves
12
Speed Sensors
13
Filtration Options
13
Pressure Override (POR) - 180 Frame Size Only
13
Manual Displacement Control (MDC)
14
Non-Linear MDC
14
Solenoid Override Valve for MDC
14
Neutral Start Switch (NSS)
14
Hydraulic Displacement Control (HDC)
14
Electric Displacement Control (EDC)
15
Automotive Control (FBA II B)
15
3-Position (FNR) Electric Control
15
Operating Parameters
16
Overview
16
Input Speed
16
System Pressure
16
Charge Pressure
16
Charge Inlet Pressure
17
Case Pressure
17
Temperature and Viscosity
17
Fluid and Filter Recommendations
17
Technical Specifications
19
Overview
19
Features and Options
19
Operating Parameters
19
Fluid Specifications
19
Initial Start-Up Procedure
21
General
21
Start-Up Procedure
21
Pressure Measurement
22
Required Tools
22
Port Locations and Gauge Installation
22
Troubleshooting
25
Overview
25
Neutral Difficult or Impossible to Find
25
System Operating Hot
25
Transmission Operates Normally in One Direction Only
25
System will Not Operate in Either Direction
26
Low Motor Output Torque
26
Improper Motor Output Speed
26
System Noise or Vibration
27
System Response Is Sluggish
27
Adjustments
28
Standard Procedures, Inspections, and Adjustments
28
Charge Pressure Relief Valve Adjustment
28
Multi-Function Valve Pressure Adjustment
30
Engaging the Bypass Function
31
Pressure Override (POR) Valve Pressure Adjustment (Option for 180 Frame Size)
32
Displacement Limiter Adjustment
33
Standard Manual Displacement Control (MDC) Adjustment
33
Non-Linear Manual Displacement Control (MDC)
34
MDC Neutral Start Switch (NSS) Adjustments
35
Checking Switch Continuity
38
Hydraulic Displacement Control (HDC) and Electric Displacement Control (EDC) Adjustment
39
Speed Sensor Adjustment
40
Minor Repair
42
Standard Procedures
42
Removing the Pump
42
Shaft Seal and Shaft Replacement
42
Multi-Function Valve Cartridges
44
Multi-Function Valve Cartridges - Pre 1988
46
Pressure Override Valve (Option for 180 Frame Size)
47
Charge Pressure Relief Valve
48
Adding an Auxiliary Pad to a Pump Previously Without One
50
Auxiliary Pad
51
Charge Pump
52
Integral Charge Pressure Filter Replacement
55
Pump Control Cover Plate
56
Displacement Control Orifices
57
Displacement Control Orifice Check Valve
57
Displacement Control Adapter Plate (Early Production 130 Pumps Only)
58
Manual Displacement Control (MDC)
59
Solenoid Override Valve for MDC
60
Solenoid Override Valve for MDC with Pressure Released Brake
61
Hydraulic and Electric Displacement Controls
62
Pressure Control Pilot (PCP) for Electric Displacement Control (EDC)
63
3-Position (FNR) Electric Control
63
Displacement Control Filter Screens
65
Speed Sensor
66
Torque Chart
68
Fastener Size and Torque Chart
68
Plug Size and Torque Chart
69
Fasteners and Plugs
70
Danfoss Series 90 Installation Manual (6 pages)
Intrinsically Safe Control
Brand:
Danfoss
| Category:
Controller
| Size: 2.14 MB
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