beautypg.com
Manuals
Brands
Danfoss Manuals
DC Drives
VLT AutomationDrive FC 361
Danfoss VLT AutomationDrive FC 361 Manuals
Manuals and User Guides for Danfoss VLT AutomationDrive FC 361. We have
5
Danfoss VLT AutomationDrive FC 361 manuals available for free PDF download: Service Manual, Programming Manual, Design Manual, Operating Manual, Installation Manual
Danfoss VLT AutomationDrive FC 361 Service Manual (370 pages)
Brand:
Danfoss
| Category:
DC Drives
| Size: 41.25 MB
Table of Contents
Table of Contents
3
1 Introduction
11
Purpose of this Guide
11
Additional Resources
11
Abbreviations and Acronyms
12
Conventions
13
Document Version
13
Approvals and Certifications
13
Disposal
13
2 Safety
14
Introduction
14
Safety Symbols
14
Qualified Personnel
14
Safety Precautions
14
Electrostatic Discharge
16
3 Product Overview
17
Introduction
17
Tools Required
17
Service Report
17
Enclosure Size Identification
18
Enclosure Size Definitions
19
Product Views
24
Exploded View of D1H/D3H/D5H/D6H/J8 Drive
24
Exploded View of D2H/D4H/D7H/D8H/J9 Drive
25
Exploded View of Multi-Drive System
26
View of Control Shelf
27
Exploded View of Parallel Drive Module
28
View of Parallel Drive Module
29
Exploded View of E-Sized Unit
30
Product Options
31
4 Operator Interface and Drive Control
32
Introduction
32
Local Control Panel
32
Layout
32
Menus
33
Parameter Settings
35
Uploading and Downloading Parameter Settings
35
Restoring Factory Default Settings
35
Status Messages
36
Status Message Definitions
36
Service Functions
39
Drive Inputs and Outputs
40
Input Signals
40
Output Signals
40
Control Supply
41
Control Terminals
41
Control Terminal Functions
42
Shielded Cable Grounding
43
5 Internal Drive Operation
44
Introduction
44
Description of Operation
44
Logic Section
46
Logic-To-Power Interface
46
Power Section
47
Sequence of Operation
48
Rectifier Section
48
Intermediate Section
51
Inverter Section
54
Brake Option
57
Cooling Fans
59
Fan Speed Control
59
Load Sharing and Regen
60
Specific Power Card Connections
61
6 Troubleshooting
62
Troubleshooting Tips
62
Exterior Fault Troubleshooting
62
Fault Symptom Troubleshooting
62
Visual Inspection
63
Fault Symptoms
64
No Display
64
Intermittent Display
64
Motor Does Not Run
64
Incorrect Motor Operation
64
Alarms and Warnings
65
Overview of Alarms and Warnings
65
Alarm/Warning Identification Tables
66
Alarm and Warning Definitions
70
7 Drive and Motor Applications
82
Torque Limit, Current Limit, and Unstable Motor Operation
82
Overvoltage Trips
83
Mains Phase Loss Trips
83
Control Logic Problems
84
Programming Problems
84
Motor Load Problems
84
Internal Drive Problems
85
Overtemperature Faults
85
Current Sensor Faults
85
Electromagnetic Compatibility
85
Effects of EMI
85
EMI Signal and Power Wiring
86
Sources of EMI
86
EMI Propagation
86
Preventive Measures
89
8 Test Procedures
91
Introduction
91
Tools Required
92
Special Test Equipment
92
Signal Test Board
92
Metering Tools
93
Test Preparations
93
Preparations for Parallel Drive Systems
94
Access to Testing Connection Points
94
Card Connectors
95
Power Card in D-Sized Drives
96
Power Card in E-Sized Drives
97
MDCIC in Parallel Drive Systems
98
Fan Power Card in E-Sized Drives
99
Gate Drive Card in D-Sized Drives
100
Gate Drive Card in E-Sized Drives
101
Static Test Procedures
102
Rectifier Circuits Test
102
Inverter Section Tests
103
Brake IGBT Test
103
Intermediate Section Tests
104
IGBT Temperature Sensor Test
104
Gate Resistor Test
105
Mains Fuse/DC Fuse Test
105
Disconnect Test
105
Circuit Breaker Test
106
Contactor Test
106
Dynamic Test Procedures
107
No Display Test
109
Input Voltage Test
109
Basic Control Card Voltage Test
109
DC Bus Voltage Test
109
Switch Mode Power Supply Test
110
Input Imbalance of Supply Voltage Test
110
Input Waveform Test
111
Input SCR Test
111
Output Imbalance of Motor Voltage and Current
112
IGBT Switching Test
113
IGBT Gate Drive Signals Test
114
Current Sensors Test
116
Fan Tests
118
Input Terminal Signal Tests
119
After-Repair Tests
120
After-Repair Tests for D-Sized and E-Sized Drives
121
After-Repair Tests for Parallel Drive Systems
121
9 Special Test Equipment
122
Split Bus Power Supply
122
Overview
122
Split Bus Power Supply Diagrams
122
Split Bus Power Supply Connection
124
Parallel Drive Module Service Kit
124
Overview
124
Split Bus Power Supply and Parallel Drive Modules
126
After-Test Installation of Parallel Drive Modules
127
Programming the Parallel Drive Module
127
Service Kit Troubleshooting
127
Signal Test Board
127
Signal Test Board Pin Outs
128
10 D1H/D3H/D5H/D6H/J8 Drive Disassembly and Assembly
131
Before Proceeding
131
D1H/D3H/D5H/D6H/J8 Disassembly and Assembly
132
General Information
132
Control Card and Control Card Mounting Plate
132
Power Card Mounting Plate
134
Power Card
136
AC Input Busbars
138
Mains Input Terminal Block
140
Motor Terminal Block
142
Brake Terminal Block (Optional)
143
Power Terminal Mounting Plate
143
Mixing Fan
144
Current Sensors
146
Balance/High Frequency Card
148
DC Bus Rails
149
Inrush Card
150
SCR Input Busbars
152
Scrs
152
Gate Drive Card
154
Brake IGBT Module
154
Igbts
156
Standard DC Capacitors
158
Standard DC Capacitor Bank Layouts
164
Twistlock DC Capacitors
166
Twistlock DC Capacitor Bank Layouts
170
Heat Sink Fan
172
Door Fan
175
Top Fan
177
D5H/D6H Disassembly and Assembly
180
Accessing the Heat Sink Fan in D5H/D6H Drives
180
Removing the Drive from the Extended Options Cabinet
182
Contactor
184
Disconnect
184
Heat Sink Access Panel
186
Removing the Heat Sink Access Panel
186
11 D2H/D4H/D7H/D8H/J9 Unit Disassembly and Assembly
188
Before Proceeding
188
D2H/D4H/D7H/D8H/J9 Disassembly and Assembly
189
General Information
189
Control Card and Control Card Mounting Plate
190
Power Card Mounting Plate
192
Power Card
192
AC Input Busbars
194
Mains Input Terminal Block
196
EMC Shield
198
Brake Terminal Block (Optional)
198
Motor Terminal Block
199
Mixing Fan
200
Power Terminal Mounting Plate
202
Current Sensors
203
Balance/High Frequency Card
205
Gate Drive Card
207
Inrush Card
209
SCR Input Busbars
211
Scrs
211
DC Bus Rails
213
Igbts
216
Standard DC Capacitors
218
Standard DC Capacitor Bank Layouts
222
Twistlock DC Capacitors
226
Twistlock DC Capacitor Bank Layouts
230
Brake IGBT Module
232
Heat Sink Fan
234
Door Fan
237
Top Fan
239
D7H/D8H Disassembly and Assembly
242
Removing the Drive from the Extended Options Cabinet
242
Accessing the Heat Sink Fan in D7H/D8H Drives
242
Contactor
244
Disconnect
244
Heat Sink Access Panel
246
Removing the Heat Sink Access Panel
246
12 Da2/Db2/Da4/Db4 Parallel System Disassembly and Assembly
248
Before Proceeding
248
Lifting the Unit
249
Parallel Drive System Disassembly and Assembly
251
Removing the Control Shelf
251
Removing a Drive Module
252
Installing the Drive Modules
253
Installing the Control Shelf
255
Parallel Drive Module Disassembly and Assembly
257
General Information
257
Blank Mounting Plate
259
13 E1H-E4H Drive Disassembly and Assembly
261
Before Proceeding
261
E1H-E4H Disassembly and Assembly
262
General Information
262
Control Card and Control Card Mounting Plate
263
Power Card Mounting Plate
265
Power Card
267
Fan Power Card
269
Inrush Card
271
Inrush Card Frame and Rectifier Bus Plates
273
Scr/Diode Modules
275
Input Plate with Busbars
277
Split Input Plate with Options
279
Input Plate Mixing Fan
281
Power Card Mixing Fan
283
Gate Drive Card Mounting Plate
285
Gate Drive Card
287
Current Sensors
289
Motor Busbar Assembly
291
Balance/High Frequency Card
293
Heat Sink Fan
295
DC Snubber Capacitors
297
Twistlock DC Capacitors
299
DC Capacitor Layouts
303
Igbts
307
Door Fan
309
Top Fan
311
Vertical Brake Busbars
313
Horizontal Brake Busbars
315
DC Bus Rails
319
14 Product Specifications
321
Fastener Torque Ratings
321
General Torque Tightening Values
321
Unique Torque Values in E1H-E4H Drives
322
DC Voltage Levels
323
Warning and Alarm Trips Points
323
15 Spare Parts
325
Using the Drive Configurator Tool
325
Spare Parts Lists
325
Recommended Current Scaling Cards
326
16 Block Diagrams
358
Index
364
Danfoss VLT AutomationDrive FC 361 Programming Manual (196 pages)
90–315 kW, Enclosure Sizes J8–J9
Brand:
Danfoss
| Category:
DC Drives
| Size: 3.68 MB
Table of Contents
Table of Contents
3
Parameters: 18-** Data Readouts
4
1 Introduction
5
How to Read this Programming Guide
5
Definitions
6
Electrical Wiring - Control Cables
9
2 Safety
12
Safety Symbols
12
Qualified Personnel
12
Safety Precautions
12
3 Programming
14
Graphical and Numerical Local Control Panels
14
LCD Display
15
Quick Transfer of Parameter Settings between Multiple Frequency Converters
17
Display Mode
17
Display Mode - Selection of Readouts
17
Parameter Set-Up
19
Quick Menu Key Functions
19
Initial Commissioning
20
Main Menu Mode
21
Parameter Selection
21
Changing Data
21
Changing a Text Value
21
Changing a Data Value
22
Infinitely Variable Change of Numeric Data Value
22
Value, Step by Step
22
Readout and Programming of Indexed Parameters
22
How to Program on the Numerical Local Control Panel
22
LCP Keys
24
4 Parameter Descriptions
26
Parameters: 0-** Operation and Display
26
Parameters: 1-** Load and Motor
34
Parameters: 2-** Brakes
50
Parameters: 3-** Reference/Ramps
52
Parameters: 4-** Limits/Warnings
63
Parameters: 5-** Digital In/Out
68
Parameters: 6-** Analog In/Out
83
Parameters: 7-** Controllers
89
Parameters: 8-** Communications and Options
95
Parameters: 9-** PROFIBUS
106
Parameters: 12-** Ethernet
114
Parameters: 13-** Smart Logic Control
118
Parameters: 14-** Special Functions
129
Parameters: 15-** Drive Information
141
Parameters: 16-** Data Readouts
145
Parameters: 17-** Feedback
151
Parameters: 21-** Ext. Closed Loop
153
Parameters: 22-** Appl. Functions
155
Parameters: 30-** Special Features
159
Parameters: 40-** Special Settings
159
5 Parameter Lists
161
Introduction
161
Parameter Lists
162
6 Troubleshooting
180
Status Messages
180
Index
193
Danfoss VLT AutomationDrive FC 361 Design Manual (102 pages)
90–315 kW, Enclosure Sizes J8–J9
Brand:
Danfoss
| Category:
DC Drives
| Size: 3.05 MB
Table of Contents
Table of Contents
3
1 Introduction
6
Purpose of the Design Guide
6
Additional Resources
6
Document and Software Version
6
Approvals and Certifications
6
Conventions
7
2 Safety
8
Safety Symbols
8
Qualified Personnel
8
Safety Precautions
8
3 Product Overview and Features
9
Power Ratings, Weights, and Dimensions
9
Automated Operational Features
10
Custom Application Features
12
Dynamic Braking Overview
15
Back-Channel Cooling Overview
16
4 Options and Accessories Overview
17
Fieldbus Devices
17
Functional Extensions
17
5 Specifications
18
Electrical Data, 380-480
18
Mains Supply
20
Motor Output and Motor Data
20
Ambient Conditions
20
Cable Specifications
21
Control Input/Output and Control Data
21
Enclosure Weights
24
Exterior and Terminal Dimensions
25
6 Mechanical Installation Considerations
35
Storage
35
Lifting the Unit
35
Operating Environment
36
Mounting Configurations
36
Cooling
37
Derating
37
7 Electrical Installation Considerations
40
Safety Instructions
40
Wiring Schematic
41
Connections
42
Control Wiring and Terminals
43
Fuses and Circuit Breakers
46
Motor
47
Residual Current Devices (RCD) and Insulation Resistance Monitor (IRM)
49
Leakage Current
49
IT Mains
51
Efficiency
51
Acoustic Noise
51
Du/Dt Conditions
52
Electromagnetic Compatibility (EMC) Overview
53
EMC-Compliant Installation
56
Harmonics Overview
59
8 Basic Operating Principles of a Drive
62
Description of Operation
62
Drive Controls
62
9 Application Examples
70
Programming a Closed-Loop Drive System
70
Wiring for Open-Loop Speed Control
70
Wiring for Start/Stop
71
Wiring for External Alarm Reset
72
Wiring for a Motor Thermistor
73
Wiring Configuration for the Encoder
73
10 How to Order a Drive
74
Drive Configurator
74
Ordering Numbers for Options and Accessories
76
Spare Parts
76
11 Appendix
77
Abbreviations and Symbols
77
Definitions
78
RS485 Installation and Set-Up
79
RS485: FC Protocol Overview
80
RS485: FC Protocol Telegram Structure
81
RS485: FC Protocol Parameter Examples
85
RS485: Modbus RTU Overview
85
RS485: Modbus RTU Telegram Structure
86
RS485: Modbus RTU Message Function Codes
89
RS485: Modbus RTU Parameters
90
RS485: FC Control Profile
90
Danfoss VLT AutomationDrive FC 361 Operating Manual (82 pages)
90–315 kW, Enclosure Size J8–J9
Brand:
Danfoss
| Category:
DC Drives
| Size: 18.87 MB
Table of Contents
Table of Contents
3
1 Introduction
5
Purpose of the Manual
5
Additional Resources
5
Manual and Software Version
5
Approvals and Certifications
5
Disposal
5
2 Safety
6
Safety Symbols
6
Qualified Personnel
6
Safety Precautions
6
3 Product Overview
8
Intended Use
8
Power Ratings, Weights, and Dimensions
8
Interior View of J8 Drive
9
Interior View of J9 Drive
10
View of Control Shelf
11
Local Control Panel (LCP)
12
LCP Menus
14
4 Mechanical Installation
15
Items Supplied
15
Tools Needed
15
Storage
15
Operating Environment
15
Installation and Cooling Requirements
16
Lifting the Drive
17
Mounting the Drive
18
5 Electrical Installation
19
Safety Instructions
19
EMC-Compliant Installation
19
Wiring Schematic
22
Connecting to Ground
23
Connecting the Motor
25
Connecting the AC Mains
27
Terminal Dimensions
29
Control Wiring
33
6 Pre-Start Check List
37
7 Commissioning
38
Applying Power
38
Programming the Drive
38
Testing before System Start-Up
40
System Start-Up
40
Parameter Setting
41
8 Wiring Configuration Examples
42
Introduction
42
Wiring for Open-Loop Speed Control
42
Wiring for Start/Stop
43
Wiring for External Alarm Reset
44
Wiring for a Motor Thermistor
44
9 Maintenance, Diagnostics, and Troubleshooting
45
Maintenance and Service
45
Heat Sink Access Panel
45
Status Messages
46
Warning and Alarm Types
48
List of Warnings and Alarms
49
Troubleshooting
56
10 Specifications
59
Electrical Data, 380-480
59
Mains Supply
60
Motor Output and Motor Data
61
Ambient Conditions
61
Cable Specifications
62
Control Input/Output and Control Data
62
Fuses and Circuit Breakers
65
Fastener Tightening Torques
66
Enclosure Dimensions
67
11 Appendix
73
Abbreviations and Conventions
73
Parameter Menu Structure
73
Index
77
Danfoss VLT AutomationDrive FC 361 Installation Manual (8 pages)
Brand:
Danfoss
| Category:
DC Drives
| Size: 0.42 MB
Table of Contents
Safety Precautions
2
Technical Data
3
Cabling Requirements
3
Cable Specifications
3
Installation
5
Setting Address Switches
5
Wiring Procedures
7
Related Products
Danfoss FC 300 Interbus
Danfoss FC 300
Danfoss VLT FC 322
Danfoss FC 300 Profibus
Danfoss FC 300 Series
Danfoss VLT AutomationDrive FC 303
Danfoss VLT AutomationDrive EZ FC 321
Danfoss FC322 Series
Danfoss VLT AutomationDrive FC 301/302
Danfoss VLT FC 20
Danfoss Categories
Controller
DC Drives
Thermostat
Control Unit
Water Pump
More Danfoss Manuals