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Crouse-Hinds PRO Power Premium CCR-SGS
Eaton Crouse-Hinds PRO Power Premium CCR-SGS Manuals
Manuals and User Guides for Eaton Crouse-Hinds PRO Power Premium CCR-SGS. We have
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Eaton Crouse-Hinds PRO Power Premium CCR-SGS manual available for free PDF download: Instruction Manual
Eaton Crouse-Hinds PRO Power Premium CCR-SGS Instruction Manual (82 pages)
Switchgear Constant Current Regulator
Brand:
Eaton
| Category:
Controller
| Size: 7.9 MB
Table of Contents
Table of Contents
2
1 Revisions
7
2 Product Warranty
8
3 Safety Notices
9
Keep Away from Live Circuits
9
Resuscitation
9
4 Safety Symbols
10
Danger
10
Warning
10
Caution
10
Warning: Notice
10
Warning : Important
10
5 Recommended Test Equipment and Tools
11
6 General Information
14
Introduction
14
Applicability
14
Equipment Features
14
Options
15
FAA Classification
15
Electrical Characteristics
15
Physical Characteristics
17
Installation Requirements
18
Part Numbers, Input Voltages, Output Load Ratings and Available Options
19
7 Installation
20
Recommended Installation Tools
21
Mechanical Installation
21
Figure 1: CCR Dimensions (Trolley), Height, Length and Width
21
Electrical Installation
22
Remote Using Internal Power Supply
23
Figure 2: Remote Control Using Internal Power
23
Remote Using External Power Supply
24
Remote Serial Communication
24
Figure 3: Remote Control Using External Power
24
Figure 4: Remote Via Serial Communication
25
Table 1: RS485 Serial Address
26
CCR Configuration
27
Figure 5: Dip Switch Configuration
27
Configuration Dip Switch Settings
28
Table 2: Configuration Dip Switch Settings
28
L-829 Monitor Enable
29
Step Mode Configuration
29
ALCMS Remote Mode
29
L-847 Integration
29
Final Installation Check
29
8 Operation
30
Figure 6: CCR Door Panel
30
Local Control Rotary Switch
31
Remote Control
31
Touch Screen Control and Display
31
Home Screen
32
Figure 7: Display Home Screen
32
Figure 8: Display Home Slot Selection
32
Main Menu
33
Figure 9: CCR Menu Tree
33
Help Menu
34
Status Menu
34
Status Summary
34
Figure 10: Help Menu
34
Figure 11: Status Summary
34
ALCMS Port Status
35
Megatrac Insulation Status
35
Figure 12: ALCMS Port Status
35
Figure 13: Insulation Status
35
View Data
36
Output Data
36
Input Data
36
Figure 14: Display Output Data
36
Operating Hours
37
Internal Data
37
Figure 15: Display Input Data
37
Figure 16: Display Operating Hours
37
Setup Menu
38
CCR Name Entry
38
Figure 17: Display Internal Data
38
Figure 18: Setting on Display CCR Name
38
Set Date and Time
39
ALCMS Address
39
Figure 19: Setting CCR Date and Time
39
Figure 20: Setting ALCMS Address
39
ALCMS Failsafe
40
Megatrac Insulation Setup
40
Figure 21: Setting ALCMS Failsafe
40
Alarms and Warnings
41
Figure 22: Insulation Test Setup
41
Figure 23: CCR Error Status
42
9 Diagnostics and Maintenance
43
CCR Safety
43
Maintenance Tools
44
Periodic Maintenance
44
Corrective Maintenance
45
Troubleshooting Guide
46
Power Supply
46
Figure 24: Power Troubleshooting Flowchart
47
Control Board
48
Figure 25: Control Board Overview
48
Table 3: TB3 Contact Placement
49
Table 4: TB3 Relay Output Operation
49
Table 5: TB1 Remote Control Wiring
49
Control Board Diagnostic Indicators
50
MCU (Microprocessor Control Unit) Indicator "D31
50
Remote Indicator "D22" & "D20
50
Contactor Indicator "D34" & "D38
50
Indicator "D15" & "D16
50
Figure 26: Control Board Diagnostic Indicators
50
Control Board Relay Indicators "D11" to "D18
51
Real Time Clock
51
Figure 27: Control Board Relay Indicators
51
Display Board
52
Touch Screen Calibration
52
Figure 28: Display Board Overview
52
Reset Display Board EEPROM Parameters
53
Table 6: Special SW300 Settings
53
Megatrac F/O Adapter (Option M)
54
Figure 29: Megatrac F/O Adapter
54
Terminal Board
55
Output Current Regulation
55
Figure 30: Terminal Board Overview
55
Figure 31: Regulation Troubleshooting Flowchart
56
Remote Control
57
Figure 32: Remote Control Troubleshooting Flowchart
58
Figure 33: Standard Wiring Diagram, Complete
59
Figure 34: Standard Wiring Diagram, Part a
60
Figure 35: Standard Wiring Diagram, Part B
61
Recommended Torque Values for CCR Hardware
62
Table 7: CCR Screw and Bolt Recommended Torque Values
62
Table 8: CCR Hex Nut Recommended Torque Values
62
Recommended CCR Spare Parts
63
Major CCR Parts and Locating Figures
63
Figure 36A: CCR, Front View, Major Replaceable Parts
64
Figure 36B: CCR, Side View 4-10 Kw, Major Replaceable Parts
65
Figure 36C: CCR, Side View 15-30 Kw, Major Replaceable Parts
66
Figure 36D: CCR, Door Panel, Major Replaceable Parts
67
829 Monitor; Use and Display
68
L-829 Setup and Calibration
69
Lamp-Out Monitor
69
Figure 37: L-829 Menu Tree
69
First and Second Lamp Thresholds
70
Circuit Power and Lamp out Calibrations
70
Lamp-Out Operation
72
Figure 38: Lamp out Error
73
11 Service Menu; Use and Display
74
Figure 39: Service Menu
75
Service Menu DIP Switch Settings
76
Figure 40: SW1 DIP Switch W/ Service Menu on
76
Shorting the CCR Output
77
Output Current Calibration
77
Figure 41: Output Current Calibration
78
OC 5 and OC 25 Test
79
Manual over Current Test "Adjust Current
79
Figure 42: Protection Tests
79
Startup Current Rise Settings
80
Step Current Change Settings
80
Figure 43: Advanced CCR Ramp Settings
80
Connecting the CCR Output Back to a Field Circuit
81
Command Settings
81
Figure 44: CCR Command Settings
81
12 Maintenance Services
82
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