Franklin Electric CERUS X-DRIVE CXD-005A-4V Manuals

Manuals and User Guides for Franklin Electric CERUS X-DRIVE CXD-005A-4V. We have 2 Franklin Electric CERUS X-DRIVE CXD-005A-4V manuals available for free PDF download: Installation And Operation Manual

Franklin Electric CERUS X-DRIVE CXD-005A-4V Installation And Operation Manual (252 pages)

Brand: Franklin Electric | Category: Industrial Electrical | Size: 18.97 MB

Table of Contents
5
Product Information
12
Description
12
Features
12
Models
13
Model Number Codes
13
Applications
14
Unpacking and Inspection
15
Transportation and Storage
15
Unpacking
15
Lifting
16
Installation Planning
17
Basic VFD Configuration
18
Physical Installation
19
Environmental Requirements
19
Mounting the Drive
20
Mounting Frames A, B, and C
21
Mounting Frames D0, D, and E
21
Mounting Frames F, G, and H
21
Conduit Box Installation
22
Frames D0 and D Conduit Box Installation
22
Frame E Conduit Box Installation
23
Frame F Conduit Box Installation
24
Frame G Conduit Box Installation
25
Frame H Conduit Box Installation
26
Drive Dimensions
28
Electrical Installation
35
Wiring Guidelines
35
Branch Circuit Protection
36
Fuse and Circuit Breaker Sizing
36
Wire Sizing
38
Motor Cable Lengths for Submersible Pumping Applications
38
Suggested Maximum Motor Cable Lengths for Non-Submersible Applications
38
Power Wiring Connections
39
Power Wiring Diagram
39
Control Circuit Connections
41
Terminal Identification
41
Example Configurations
43
4-20Ma Speed Control Signal from an External BMS or PLC
43
0-10V Speed Control Signal from an External BMS or PLC
43
4-20Ma Transducer with VFD 10 VDC Power
43
4-20Ma Transducer with VFD 24 VDC Power
43
4-20Ma Transducer with External 24 VDC Power
44
0-10VDC Transducer with VFD 10 VDC Power
44
0-10VDC Transducer with VFD 24 VDC Power
44
0-10VDC Transducer with External 24 VDC Power
44
Temperature Protection or PID Control with PT-100 or PTC Sensor
45
Speed Control Using 0-10 VDC Potentiometer
45
Relay Switching to Control an External Starter, Contactor, or Other System
45
External HOA Switch
45
NPN and PNP Digital Inputs Configuration
46
Drive Configuration
47
Using the Keypad
47
Home Screen Display Options
47
Setting Operating Parameters
48
Enter Required Parameters before Starting VFD
48
Verify Default Settings
48
Verify Control Terminal Settings
49
Enter or Verify Optional Settings
49
Default Settings Table - SET Menu
50
Default Settings Table - VFD Menu
51
Default Settings Table - I/O Menu
53
Default Settings Table - ADV Menu
54
Default Settings Table - PROT Menu
56
Default Settings Table - COMM Menu
57
Default Settings Table - PLC Menu
58
Default Settings Table - Option Menu
59
Default Settings Table - ADV2 Menu
59
Default Settings Table - Motor Menu
61
Default Settings Table - Frequency Defaults with 50 Hz
62
Installation Testing
63
Rotation Check
63
Feedback Checks
63
Performance Checks
63
Sleep Mode Check (Pump Applications)
64
Operation
65
Control Options
65
Hand/Auto Controls
65
Forward or Reverse Selection
67
Jog Feature
67
Step Frequencies
68
Shutdown
68
Standard Operation with an Automated Control System
68
Standard Operation with PID Feedback Control
69
Damper Control (HVAC Applications)
70
Fireman's Override
70
Pump Application Features
71
Sleep Mode with Pressure Boost
71
Pipe Fill Feature
72
Tank Fill, Drain, and Level Control (Analog Trigger)
72
Frequency Limits Controlled by Water (Analog) Level
74
Dual Demand Control with Pipe Leak Protection
75
Lubrication Relay
76
Screen Clean Relay
76
Clean Pump/Anti Jam (De-Ragging and Impeller Cleaning)
76
Timers
77
Power on Run Delay
77
Run Delay Timer (for Auto Mode)
77
Auto Restart Timer after Faults
78
Minimum Run Timer
78
Backspin Timer
78
Auxiliary Timer
79
Performance Control Features
80
Acceleration/Deceleration Control
80
Analog Repeater Output
81
Auxiliary Analog Input
81
Frequency Detection Trigger (FDT)
81
Scheduling
82
Monitoring Functions
85
Home Screen Status Displays
85
View Screens
86
Protection Features
88
Signal Loss Protection for Analog Inputs
88
ACI Signal Loss
88
AVI1 Signal Loss
88
Transducer Redundancy
89
Motor Temperature Protection with PT100 or PTC Sensor
90
PT100 Sensor
90
PTC Sensor
90
High Load Detection
92
Fine Tune Settings for HLD by Torque
93
Underload Protection (Dry Well or Belt Loss)
93
Fine Tune Settings for ULD by Torque
94
Overpressure
94
No Flow Protection
94
Broken Pipe Protection (for Pump Applications)
95
Stall Prevention
95
Advanced Application Options
97
Operation with Permanent Magnet Motors
97
Setup FE Magforce Pump Motor
98
Basic Setup
98
Permanent Magnet Specific Parameters
98
Motor Specific Parameters
99
Autotune Characteristic Parameters
99
Tune Motor Control
99
Setup Non-Franklin Electric PM Motors
99
Basic Setup
99
Permanent Magnet Specific Parameters
100
Motor Specific Parameters
100
Autotune Characteristic Parameters
100
Tune Motor Control - DC Alignment
100
Tune Motor Control - I/F Control
101
Tune Motor Control - PM Control
101
Duplex Pump Configurations
102
Jockey Pump Control
102
Dual PID Loop Control
103
Balancing Pressure in Large Systems Using Multiple Pumps
103
Using Dual Pids to Control Output When Pumping from a Tank or Well
104
Multi-Motor Configurations
105
Multi-Motor (MMC) Relay Control for Pump Applications
105
Multi-Drive Configurations
107
Multi-Pump Application
107
Method of Operation
107
VFD Role Definitions for Multi-Drive Operation
108
Sequence Assignment
109
Fault Handling
109
Installation and Setup
110
Configuration
110
Communications
110
Multi-Drive Parameter Programming
111
Communications
113
FE Connect for Cerus X-Drive Mobile Application
113
Setup Bluetooth Connection
113
Using the Mobile App
114
Navigating the Mobile App
114
My Products Screen
114
Menu Screen
114
Dashboard Screen
115
Setup Screen
115
Logs Screen
115
Drive Info Screen
116
Reports Screen
116
Documentation Screen
116
Support Screen
117
About Screen
117
Modbus Communication
117
X-Drive Configuration for Modbus
117
Communication Parameters Setup
118
System Parameters Setup
118
Modbus Commands and Data Addresses
119
Bacnet Communication
120
X-Drive Configuration for Bacnet
120
Communication Parameters Setup
120
System Parameters Setup
120
Bacnet Device ID Setup
121
Bacnet Objects
121
Commandable Analog Value Objects
121
Status Analog Value Objects (Read Only)
121
Commandable Binary Value Objects
122
Status Binary Value Objects
123
Accessories
125
Optional Extension Cards
125
Extension Card Installation
127
Setup Optional Ethernet Communication Card
131
Maintenance
133
Troubleshooting
133
Diagnostic Fault Codes
133
Diagnostic Warning Codes
164
Fan Replacement
194
Frame a Heat Sink Fan
194
Frame B Heat Sink Fan
194
Frame B and C Capacitor Fan
195
Frame C Heat Sink Fan
195
Frame D Heat Sink Fan
196
Frame D Capacitor Fan
196
Frame E Heat Sink Fan
197
Frame E Capacitor Fan
197
Frame F Heat Sink Fan
198
Frame F Capacitor Fan
198
Frame G Heat Sink Fan
199
Frame H Heat Sink Fan
200
Parameter Reference Tables
201
Parameter Descriptions > SET Menu
201
Parameter Descriptions > VFD Menu
206
Parameter Descriptions > I/O Menu
210
Parameter Descriptions > ADVANCE Menu
216
Parameter Descriptions > Protection Menu
220
Parameter Descriptions > COMM Menu
223
Parameter Descriptions > PLC Menu
226
Parameter Descriptions > Option Menu
227
Parameter Descriptions > ADVANCE 2 Menu
229
Parameter Descriptions > Motor Menu
232
Specifications
235
Common Specifications
235
Class 1~125HP (0.75~90Kw)
236
Class 1~75HP (5.5~55Kw)
237
Class 100~675HP (75~500Kw)
238
Class 1~150HP (1.5~175Kw)
239
Class 150~700HP (160~522Kw)
240
Derating Charts
241
Carrier Frequency Derating
241
230 V / 460 V Induction Motor with VF or SVC Control
241
460 V Permanent Magnet Motor with SVC Control (FE Magforce)
242
575 V / 690 V Induction Motor with VF or SVC Control
242
Ambient Temperature Derating
243
Altitude Derating
244
Maximum Frequency Output
244
Induction Motor Max Frequency
244
Max Frequency by Model
244
Replacement Components List
245
Applicable Standards
246
Glossary
247
Standard Limited Warranty
251

Franklin Electric CERUS X-DRIVE CXD-005A-4V Installation And Operation Manual (156 pages)

Brand: Franklin Electric | Category: DC Drives | Size: 13.61 MB

Table of Contents
5
Product Information
11
Description
11
Features
11
Models
12
Unpacking and Inspection
13
Transportation and Storage
13
Unpacking
13
Installation Planning
15
Basic VFD Configuration
16
Physical Installation
17
Environmental Requirements
17
Mounting the Drive
18
Mounting Frames A, B, and C
19
Mounting Frames D0, D, and E
19
Mounting Frames F, G, and H
19
Conduit Box Installation
20
Frames D0 and D Conduit Box Installation
20
Frame E Conduit Box Installation
21
Frame F Conduit Box Installation
22
Frame G Conduit Box Installation
23
Frame H Conduit Box Installation
24
Drive Dimensions
26
Electrical Installation
33
Wiring Guidelines
33
Branch Circuit Protection
34
Fuse and Circuit Breaker Sizing
34
Wire Sizing
36
Motor Cable Lengths for Submersible Pumping Applications
36
Suggested Maximum Motor Cable Lengths for Non-Submersible Applications
37
Power Wiring Connections
39
Power Wiring Diagram
39
Control Circuit Connections
41
Terminal Identification
41
Example Configurations
43
4-20Ma Speed Control Signal from an External BMS or PLC
43
0-10V Speed Control Signal from an External BMS or PLC
43
4-20Ma Transducer with VFD 10 VDC Power
43
4-20Ma Transducer with VFD 24 VDC Power
43
4-20Ma Transducer with External 24 VDC Power
44
0-10VDC Transducer with VFD 10 VDC Power
44
0-10VDC Transducer with VFD 24 VDC Power
44
0-10VDC Transducer with External 24 VDC Power
44
Temperature Protection or PID Control with PT-100 or PTC Sensor
45
Speed Control Using 0-10 VDC Potentiometer
45
NPN and PNP Digital Inputs Configuration
46
Drive Programming
47
Using the Keypad
47
Home Screen Display Options
47
Setting Operating Parameters
48
Enter Required Parameters before Starting VFD
48
Verify Default Settings
48
Verify Control Terminal Settings
49
Enter or Verify Optional Settings
49
Default Settings Tables
50
Default Settings Table - SET Menu
50
Default Settings Table - VFD Menu
51
Default Settings Table - I/O Menu
52
Default Settings Table - ADV Menu
54
Default Settings Table - PROT Menu
54
Default Settings Table - COMM Menu
56
Default Settings Table - PLC Menu
57
Default Settings Table - Option Menu
58
Default Settings Table - ADV2 Menu
59
Default Settings Table - Motor Menu
60
Installation Testing
61
Rotation Check
61
Feedback Checks
61
Performance Checks
61
Sleep Mode Check (Pump Applications)
62
Operation
63
Control Options
63
Hand/Auto Controls
63
Forward or Reverse Selection
64
Jog Feature
64
Step Frequencies
65
Shutdown
65
Standard Operation with an Automated Control System
66
Standard Operation with PID Feedback Control
66
Damper Control (HVAC Applications)
67
Fireman's Override
67
Pump Application Features
68
Sleep Mode with Pressure Boost
68
Pipe Fill Feature
68
Lubrication Relay
69
Screen Clean Relay
70
Timers
70
Power on Run Delay
70
Run Delay Timer (for Auto Mode)
70
Minimum Run Timer
70
Backspin Timer
71
Performance Control Features
71
Acceleration/Deceleration Control
71
Monitoring Functions
72
Home Screen Status Displays
72
View Screens
73
Protection Features
75
High Load Detection
75
Underload Protection (Dry Well or Belt Loss)
76
Overpressure
77
No Flow Protection
78
Broken Pipe Protection (for Pump Applications)
78
Advanced Application Options
79
Operation with Permanent Magnet Motors
79
Setup Magforce Pump Motor
80
Basic Setup
80
Permanent Magnet Specific Parameters
80
Motor Specific Parameters
81
Autotune Characteristic Parameters
81
Tune Motor Control - DC Alignment
81
Tune Motor Control - I/F Control
81
Tune Motor Control - PM Control
81
Setup Non-Franklin Electric PM Motors
81
Basic Setup
81
Permanent Magnet Specific Parameters
82
Motor Specific Parameters
82
Autotune Characteristic Parameters
82
Tune Motor Control - DC Alignment
82
Tune Motor Control - I/F Control
82
Tune Motor Control - PM Control
83
Multi-Motor Configurations
83
Multi-Motor (MMC) Relay Control for Pump Applications
84
Communications
85
FE Connect for Cerus X-Drive Mobile Application
85
Setup Bluetooth Connection
85
Using the Mobile App
86
Modbus Communication
87
X-Drive Configuration for Modbus
87
Communication Parameters Setup
87
System Parameters Setup
88
Modbus Commands and Data Addresses
89
Bacnet Communication
90
X-Drive Configuration for Bacnet
90
Communication Parameters Setup
90
System Parameters Setup
90
Bacnet Device ID Setup
91
Bacnet Objects
91
Commandable Analog Value Objects
91
Status Analog Value Objects (Read Only)
91
Commandable Binary Value Objects
92
Status Binary Value Objects (Read Only)
93
Accessories
95
Optional Extension Cards
95
Extension Card Installation
97
Setup Optional Ethernet Communication Card
101
Maintenance
103
Troubleshooting
103
Diagnostic Fault Codes
103
Fan Replacement
108
Frame a Heat Sink Fan
108
Frame B Heat Sink Fan
108
Frame B and C Capacitor Fan
109
Frame C Heat Sink Fan
109
Frame D Heat Sink Fan
110
Frame D Capacitor Fan
110
Frame E Heat Sink Fan
111
Frame E Capacitor Fan
111
Frame F Heat Sink Fan
112
Frame F Capacitor Fan
112
Frame G Heat Sink Fan
113
Frame H Heat Sink Fan
114
Parameter Reference Tables
115
Parameter Descriptions > SET Menu
115
Parameter Descriptions > VFD Menu
119
Parameter Descriptions > I/O Menu
122
Parameter Descriptions > ADV Menu
128
Parameter Descriptions > PROTECTION Menu
130
Parameter Descriptions > COMM Menu
132
Parameter Descriptions > PLC Menu
134
Parameter Descriptions > Option Menu
136
Parameter Descriptions > ADV2 Menu
138
Parameter Descriptions > Motor Menu
139
Specifications
141
Common Specifications
141
Class 1~125HP (0.75~90Kw)
142
Class 1~75HP (5.5~55Kw)
143
Class 100~675HP (75~500Kw)
144
Class 1~150HP (1.5~175Kw)
145
Class 150~700HP (160~522Kw)
146
De-Rating Charts
147
Carrier Frequency De-Rating
147
230 V / 460 V Induction Motor with VF or SVC Control
147
230 V / 460 V Permanent Magnet Motor with SVC Control
147
575 V / 690 V Induction Motor with VF or SVC Control
148
Ambient Temperature De-Rating
149
Altitude De-Rating
149
Replacement Components List
150
Applicable Standards
152
Glossary
153
Standard Limited Warranty
155

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