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Fronius Robacta TX W Manuals
Manuals and User Guides for Fronius Robacta TX W. We have
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Fronius Robacta TX W manual available for free PDF download: Operating Instructions Manual
Fronius Robacta TX W Operating Instructions Manual (136 pages)
Torch body changeover system
Brand:
Fronius
| Category:
Welding Accessories
| Size: 45.34 MB
Table of Contents
Table of Contents
5
Safety Rules
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Specific Hazards
10
Protecting Yourself and Others
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Safety Measures at the Installation Location and During Transport
12
Safety Measures in Normal Operation
12
Commissioning, Maintenance and Repair
13
Safety Inspection
13
Disposal
13
Safety Symbols
13
Data Protection
14
Copyright
14
General Information
15
General
17
Device Concept
17
Scope of Supply
17
System Components
18
Necessary System Components
18
Contact Tip Recommendation
19
Note on Wirefeeding
19
Compatible System Components for the Overall Welding System
19
TCP Measurement System
20
Proper Use
20
Warning Notices on the Device
21
Transport
23
Transport Devices
23
Transport Notices on the Packaging
23
Controls, Connections and Mechanical Components
25
Control Elements and Connections
27
Safety
27
Mechanical Components
29
Safety
29
Pin Assignments and Signal Descriptions
30
Safety
30
Assignment of Standard I/O Connection for Robot Control
30
Signal Descriptions
32
Installation and Commissioning
35
Safety
37
Before Installation and Commissioning
38
Operators, Maintenance Personnel
38
Setup Regulations
38
Specifications for Water-Cooled Hosepacks
38
Compressed Air Supply Requirements
39
Compressed Air Supply Specifications
39
Application Example
40
Bolt Torch Body Changeover Station to the Underlying Surface (Foundation)
41
Safety
41
Bolting the Torch Body Changeover Station to the Underlying Surface (Foundation)
41
Installing the Torch Body Changeover Station - in Conjunction with VR 7000 / VR 7000 CMT
42
Safety
42
General
42
Preparation
42
Installing the Torch Body Changeover Station
44
Installing the Torch Body Changeover Station - in Conjunction with VR 1500 / VR 1530 / VR 1550
45
Safety
45
General
45
Preparation
45
Installing the Torch Body Changeover Station
46
Installing the Torch Body Changeover Station - in Conjunction with VR 1500-PAP
47
Safety
47
General
47
Preparation
47
Installing the Torch Body Changeover Station
49
Checking the Torch Body Sensor, Setting the Wire Sensor
50
Safety
50
Checking the Torch Body Sensor
50
Setting the Wire Sensor
51
Preparing Torch Body with Steel Inner Liner
52
Preparing the Torch Body
52
Preparing the Torch Body with Plastic Inner Liner
54
Preparing the Torch Body
54
Preparing System Components for Robacta Hosepacks
56
Safety
56
Preparing the Torch Body Coupling for Robacta Hosepacks
56
Preparing the Inner Liner for Robacta Hosepacks
57
Preparing the Torch Body Coupling for Robacta Drive and Robacta Drive CMT Hosepacks with Steel Inner Liners
59
Preparing the Torch Body Coupling for Robacta Drive and Robacta Drive CMT Hosepacks
59
Preparing the Torch Body Coupling for Robacta Drive and Robacta Drive CMT Hosepacks with Plastic Inner Liners
60
Preparing the Torch Body Coupling for Robacta Drive and Robacta Drive CMT Hosepacks
60
Preparing the Power Source
61
Fitting the Torch Body Coupling
62
Safety
62
Aligning Torch Body for Special Rack Positions
63
General
63
Aligning the Torch Body
63
Aligning the Robot Programming Aid
64
Connecting and Adjusting the Compressed Air Amplifier
66
General
66
Connecting the Compressed-Air Booster Unit
66
Adjusting the Compressed-Air Booster Unit
67
And Finally
67
Changing the Torch Body Manually
68
Safety
68
Setting up the Robot
70
Dimensions of the Rack Holder Including Torch Body Racks
70
Preparing the Robot Programming Aid
70
Safety
71
Determining the TCP of the Welding Torch, Determining the X-Axis and Y-Axis of the Torch Body Change- over Station
71
Fitting the Robot Programming Aid
71
Setting up the Robot
73
Start-Up
75
Prerequisites for Start-Up
75
Program Sequence
76
Safety
76
Speed Data for the Program Sequence
76
Subprograms in the Program Sequence
76
Program Sequence
77
Troubleshooting
85
Safety
87
Troubleshooting
88
Care, Maintenance and Disposal
91
Safety
93
Maintenance for each Torch Body Service, at Least Weekly
94
Preparation
94
Safety
94
Checking the Torch Body for Damage and Wear
95
Checking the Torch Body Coupling
96
Changing the Steel Inner Liner in the Torch Body
96
Changing the Plastic Inner Liner in the Torch Body
99
And Finally
101
Monthly Maintenance - Changing the Inner Liner in the Centre Bolt
102
Preparation
102
Safety
102
Changing the Steel Inner Liners for Robacta Drive and Robacta Drive CMT Hosepacks
103
Changing the Plastic Inner Liners for Robacta Drive and Robacta Drive CMT Hosepacks
104
And Finally
105
Maintenance When Required
106
Servicing the Centre Bolt
107
Preparation
107
Safety
108
Servicing the Core Bolt
108
And Finally
109
Changing Coolant Stops
110
Preparation
110
Safety
110
Removing Coolant Stops
111
Preparing New Coolant Stops
111
Fitting New Coolant Stops
113
And Finally
113
Cleaning the Gas Hole
114
Preparation
114
Safety
115
Cleaning the Gas Hole
115
And Finally
116
Changing the Welding Torch Flange
117
Preparation
117
Safety
117
Changing the Welding Torch Flange
118
And Finally
119
Pressing the Emergency Release Button
120
General
120
Preparation
120
Safety
120
Pressing the Emergency Release Button
121
Replacing the Torch Body Sensor
122
Preparation
122
Safety
122
Removing the Old Torch Body Sensor
122
Fitting the New Torch Body Sensor
123
And Finally
124
Disposal
125
Technical Data
127
Technical Data
129
Torch Body Changeover Station
129
Torch Body Coupling
129
Appendix
131
Pneumatic Diagram
132
Declaration of Installation
133
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