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Fronius TransSynergic 5000 Manuals
Manuals and User Guides for Fronius TransSynergic 5000. We have
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Fronius TransSynergic 5000 manuals available for free PDF download: Operating Instructions Manual, Operating Instructions & Spare Parts, Service Manual
Fronius TransSynergic 5000 Operating Instructions & Spare Parts (212 pages)
MIG/MAG Power source
Brand:
Fronius
| Category:
AC Power Distribution
| Size: 27.06 MB
Table of Contents
Table of Contents
5
Safety Rules
11
Explanation of Safety Symbols
11
General
11
Intended Purpose
12
Environmental Conditions
12
Obligations of the Operator
12
Obligations of Personnel
13
Mains Connection
13
Protecting Yourself and Others
13
Noise Emission Values
14
Danger from Toxic Gases and Vapours
14
Danger from Flying Sparks
15
Risks from Mains Current and Welding Current
15
Meandering Welding Currents
17
EMC Device Classifications
17
EMC Measures
17
EMF Measures
18
Specific Hazards
18
Danger from Shielding Gas Cylinders
20
Safety Measures at the Installation Location and During Transport
20
Safety Measures in Normal Operation
21
Maintenance and Repair
22
Safety Inspection
22
Disposal
22
Safety Symbols
22
Data Protection
23
Copyright
23
General Information
25
General
27
Device Concept
27
Functional Principle
27
Application Areas
27
Warning Notices on the Device
27
Special Versions
29
General
29
Alu Edition
29
Crni Edition
29
CMT Variants
29
CMT 4000 Advanced
29
TIME 5000 Digital
30
Yard Edition
30
Steel Edition
30
System Components
31
General
31
Overview
31
Control Elements and Connections
33
Description of the Control Panels
35
General
35
Safety
35
Overview
35
Standard Control Panel
36
General
36
Key Combinations - Special Functions
38
Displaying the Feeder Inching Speed
38
Displaying the Gas Pre-Flow and Gas Post-Flow Time
38
Displaying the Software Version
38
Comfort / Crni / Steel Control Panel
40
Difference between Comfort, Crni and Steel Control Panels
40
Comfort Control Panel
40
Key Combinations - Special Functions
43
Displaying the Feeder Inching Speed
43
Displaying the Gas Pre-Flow and Gas Post-Flow Time
44
Displaying the Software Version
44
US Control Panel
45
Key Combinations - Special Functions
48
Displaying the Feeder Inching Speed
48
Displaying the Gas Pre-Flow and Gas Post-Flow Time
48
Displaying the Software Version
49
TIME 5000 Digital Control Panel
50
Key Combinations - Special Functions
53
Displaying the Feeder Inching Speed
53
Displaying the Gas Pre-Flow and Gas Post-Flow Time
54
Displaying the Software Version
54
CMT Control Panel
55
Key Combinations - Special Functions
58
Displaying the Feeder Inching Speed
58
Displaying the Gas Pre-Flow and Gas Post-Flow Time
58
Displaying the Software Version
58
Yard Control Panel
60
Key Combinations - Special Functions
63
Displaying the Feeder Inching Speed
63
Displaying the Gas Pre-Flow and Gas Post-Flow Time
63
Displaying the Software Version
64
Remote" Control Panel
65
General
65
CMT Remote Control Panel
66
General
66
CMT Remote and CMT Advanced Control Panel
66
Connections, Switches and Mechanical Components
67
TPS 2700 Power Source
67
TPS 2700 CMT Power Source
68
TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital Power Sources
69
CMT 4000 Advanced Power Source
70
Installation and Commissioning
73
Minimum Equipment Needed for Welding Task
75
General
75
MIG/MAG Gas-Cooled Welding
75
MIG/MAG Water-Cooled Welding
75
MIG/MAG Automated Welding
75
CMT Manual Welding
75
CMT Automated Welding
76
CMT Advanced Welding
76
TIG DC Welding
76
Manual Metal Arc Welding
76
Before Installation and Commissioning
77
Safety
77
Proper Use
77
Setup Regulations
77
Mains Connection
77
Connecting up the Mains Cable on US Power Sources
78
General
78
Stipulated Mains Cables and Strain-Relief Devices
78
Safety
78
Connecting the Mains Cable
78
Replacing the Strain-Relief Device
79
Start-Up
81
Safety
81
Remarks on the Cooling Unit
81
Information on System Components
81
Overview
81
Commissioning the TPS 2700
82
General
82
Recommendation for Water-Cooled Applications
82
Connecting the Gas Cylinder
82
Establishing a Ground (Earth) Connection
83
Connecting the Welding Torch
83
Inserting/Replacing Feed Rollers
83
Inserting the Wirespool
84
Inserting the Basket-Type Spool
84
Feeding in the Wire Electrode
85
Setting the Contact Pressure
86
Adjusting the Brake
86
Design of the Brake
87
Commissioning the TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital
88
General
88
Fitting the System Components (Overview)
88
Fixing the Strain-Relief Device in Place
89
Connecting the Interconnecting Hosepack
89
Connecting the Gas Cylinder
90
Establishing a Ground (Earth) Connection
91
Connecting the Welding Torch
91
Other Tasks
91
Commissioning the CMT4000 Advanced
92
Fitting the System Components (Overview)
92
Connecting the Interconnecting Hosepack, CMT Welding Torch and Wire Buffer
92
Other Tasks
92
Preparing the Wire-Feed Unit
93
Welding
95
MIG/MAG Modes
97
General
97
Symbols and Their Explanations
97
2-Step Mode
98
Special 4-Step Mode
99
Spot Welding
99
MIG/MAG Welding
100
Safety
100
General Tasks before MIG/MAG Welding
100
Overview
100
MIG/MAG Synergic Welding
101
General
101
Corrections During Welding
102
Adjusting Parameters for Correction
102
Remarks on the Standard Control Panel
102
MIG/MAG Standard Manual Welding
103
General
103
Available Parameters
103
Corrections During Welding
104
Adjusting Parameters for Correction
104
CMT Welding
105
General
105
Corrections During Welding
106
Adjusting Parameters for Correction
108
Special Functions and Options
109
Arc Break Watchdog Function
109
Ignition Time-Out Function
109
Spatter-Free Ignition Option
109
Synchropulse Option
110
Robot Welding
112
Prerequisite
112
General
112
Special 2-Step Mode for Robot Interface
112
Wire-Stick Control Function
113
Changing the Welding Process During CMT Advanced Welding
113
TIG Welding
114
Safety
114
Prerequisite
114
Preparation
114
Igniting the Arc
115
Finishing Welding
116
TIG Comfort Stop Option
116
TIG Welding with TIG Comfort Stop
118
MMA Welding
119
Safety
119
Prerequisite
119
Preparation
119
Manual Metal Arc Welding
119
Corrections During Welding
120
Adjusting Parameters for Correction
120
Hotstart Function
120
Softstart Function
121
Anti-Stick Function
121
Job Mode
122
General
122
Prerequisites
122
Restrictions
122
Job Mode Displays on the Left-Hand Digital Display
122
Selecting Job Mode as the Process
122
Creating a Job
122
Retrieving a Job
123
Copying/Overwriting a Job
124
Deleting a Job
125
Setup Settings
127
Job Correction
129
General
129
Opening the Job Correction Menu
129
Changing Welding Parameters
129
Exiting the Job Correction Menu
129
Parameters in the Job Correction Menu
130
Permanently Settable Parameters
130
Parameters that Can be Corrected at a Later Time
132
Shielding Gas Setup Menu
135
General
135
Protective Gas Shield Setup Menu for the Standard Control Panel
135
Protective Gas Shield Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
135
Welding Parameters in the Protective Gas Shield Setup Menu
135
Setup Menu for the Standard Control Panel
137
General
137
Parameters in the Setup Menu for the Standard Control Panel
137
Process Setup Menu
140
General
140
Process Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
140
Parameters for MIG/MAG Welding in the Process Setup Menu
140
Parameters for TIG Welding in the Process Setup Menu
143
Parameters for MMA Welding in the Process Setup Menu
143
Mode Setup Menu
144
General
144
Mode Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
144
Welding Parameters for "Special 2-Step Mode" in the Mode Setup Menu
144
Welding Parameters for "Special 4-Step Mode" in the Mode Setup Menu
145
Parameters for Spot Welding in the Mode Setup Menu
145
Setup Menu - Level 2
146
General
146
Setup Menulevel 2 for the Standard Control Panel
146
Setup Menu Level 2 for the Comfort, US, TIME 5000 Digital and CMT Control Panels
147
Parameters for MIG/MAG Welding in the Setup Menu Level 2
147
Parameters for Operating Power Sources in Parallel in the Setup Menu Level2
150
Parameters for Timetwin Digital in the Setup Menu Level2
150
Parameters for TIG Welding in the Setup Menu Level2
150
Parameters for Rod Electrode (MMA) Welding in the Setup Menu Level 2
152
Notes on the Use of the FAC Parameter
154
Calibrating Push-Pull Unit
155
General
155
Calibrating the Push-Pull Unit - Overview
155
Calibrating the Push-Pull Unit
155
Service Codes for Push-Pull Calibration
159
Safety
159
Service Codes When the Drive Units Are Disengaged ("Open-Circuit" Calibration)
159
Service Codes When the Drive Units Are Engaged ("Engaged" Calibration)
160
Measuring Welding Circuit Resistance R
162
General
162
Displaying Welding Circuit Inductivity L
164
General
164
Arranging the Interconnecting Hosepack Correctly
164
Troubleshooting and Maintenance
165
Troubleshooting
167
General
167
Safety
167
Displayed Service Codes
167
Power Source - Troubleshooting
175
Care, Maintenance and Disposal
179
General
179
Safety
179
At Every Start-Up
179
Every 2 Months
179
Every 6 Months
179
Disposal
179
Fronius TransSynergic 5000 Operating Instructions Manual (212 pages)
MIG/MAG power source
Brand:
Fronius
| Category:
Welding Accessories
| Size: 5.44 MB
Table of Contents
Parameters for Operating Power Sources in Parallel in the Setup Menu Level
2
Parameters for Timetwin Digital in the Setup Menu Level
2
Parameters for TIG Welding in the Setup Menu Level
2
Parameters for Rod Electrode (MMA) Welding in the Setup Menu Level
2
Table of Contents
3
Safety Rules
9
Explanation of Safety Notices
9
General
9
Proper Use
9
Environmental Conditions
10
Obligations of the Operator
10
Obligations of Personnel
10
Mains Connection
10
Protecting Yourself and Others
11
Noise Emission Values
11
Danger from Toxic Gases and Vapours
12
Danger from Flying Sparks
12
Risks from Mains Current and Welding Current
13
Meandering Welding Currents
14
EMC Device Classifications
14
EMC Measures
14
EMF Measures
15
Specific Hazards
15
Requirement for the Shielding Gas
16
Danger from Shielding Gas Cylinders
16
Danger from Escaping Shielding Gas
17
Safety Measures at the Installation Location and During Transport
17
Safety Measures in Normal Operation
17
Commissioning, Maintenance and Repair
18
Safety Inspection
18
Disposal
19
Safety Symbols
19
Data Protection
19
Copyright
19
General Information
21
General
23
Device Concept
23
Functional Principle
23
Application Areas
23
Warning Notices on the Device
24
Description of Warning Notices on the Device
25
Special Versions
27
General
27
Alu Edition
27
Crni Edition
27
CMT Variants
27
CMT 4000 Advanced
28
TIME 5000 Digital
28
Yard Edition
28
Steel Edition
28
System Components
29
General
29
Overview
29
Control Elements and Connections
31
Description of the Control Panels
33
General
33
Safety
33
Overview
33
Standard Control Panel
34
General
34
Key Combinations - Special Functions
36
Displaying the Feeder Inching Speed
36
Displaying the Gas Pre-Flow and Gas Post-Flow Time
36
Displaying the Software Version
37
Comfort / Crni / Steel Control Panel
38
Difference between Comfort, Crni and Steel Control Panels
38
Comfort Control Panel
38
Key Combinations - Special Functions
42
Displaying the Feeder Inching Speed
42
Displaying the Gas Pre-Flow and Gas Post-Flow Time
43
Displaying the Software Version
43
US Control Panel
44
Key Combinations - Special Functions
47
Displaying the Feeder Inching Speed
47
Displaying the Gas Pre-Flow and Gas Post-Flow Time
48
Displaying the Software Version
48
TIME 5000 Digital Control Panel
49
Key Combinations - Special Functions
52
Displaying the Feeder Inching Speed
53
Displaying the Gas Pre-Flow and Gas Post-Flow Time
53
Displaying the Software Version
53
CMT Control Panel
54
Key Combinations - Special Functions
57
Displaying the Feeder Inching Speed
57
Displaying the Gas Pre-Flow and Gas Post-Flow Time
57
Displaying the Software Version
58
Yard Control Panel
59
Key Combinations - Special Functions
62
Displaying the Feeder Inching Speed
62
Displaying the Gas Pre-Flow and Gas Post-Flow Time
63
Displaying the Software Version
63
Remote" Control Panel
64
General
64
CMT Remote Control Panel
65
General
65
CMT Remote and CMT Advanced Control Panel
65
Connections, Switches and Mechanical Components
66
TPS 2700 Power Source
66
TPS 2700 CMT Power Source
67
TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital Power Sources
68
CMT 4000 Advanced Power Source
69
Installation and Commissioning
71
Minimum Equipment Needed for Welding Task
73
General
73
MIG/MAG Gas-Cooled Welding
73
MIG/MAG Water-Cooled Welding
73
MIG/MAG Automated Welding
73
CMT Manual Welding
73
CMT Automated Welding
74
CMT Advanced Welding
74
TIG DC Welding
74
Manual Metal Arc Welding
74
Before Installation and Commissioning
75
Safety
75
Proper Use
75
Setup Regulations
75
Mains Connection
75
Connecting up the Mains Cable on US Power Sources
77
General
77
Stipulated Mains Cables and Strain-Relief Devices
77
Safety
77
Connecting the Mains Cable
77
Replacing the Strain-Relief Device
79
Start-Up
80
Safety
80
Remarks on the Cooling Unit
80
Information on System Components
80
Overview
81
Commissioning the TPS 2700
82
General
82
Recommendation for Water-Cooled Applications
82
Connecting the Gas Cylinder
82
Establishing a Ground (Earth) Connection
83
Connecting the Welding Torch
83
Inserting/Replacing Feed Rollers
84
Inserting the Wirespool
84
Inserting the Basket-Type Spool
85
Feeding in the Wire Electrode
86
Setting the Contact Pressure
87
Adjusting the Brake
87
Design of the Brake
88
Commissioning the TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital
89
General
89
Fitting the System Components (Overview)
89
Fixing the Strain-Relief Device in Place
90
Connecting the Interconnecting Hosepack
90
Connecting the Gas Cylinder
91
Establishing a Ground (Earth) Connection
92
Connecting the Welding Torch
92
Other Tasks
92
Commissioning the CMT4000 Advanced
93
Fitting the System Components (Overview)
93
Connecting the Interconnecting Hosepack, CMT Welding Torch and Wire Buffer
93
Other Tasks
94
Preparing the Wire-Feed Unit
94
Welding
95
MIG/MAG Modes
97
General
97
Symbols and Their Explanations
97
2-Step Mode
98
Special 4-Step Mode
99
Spot Welding
99
MIG/MAG Welding
100
Safety
100
General Tasks before MIG/MAG Welding
100
Overview
100
MIG/MAG Synergic Welding
101
General
101
Corrections During Welding
102
Adjusting Parameters for Correction
103
Remarks on the Standard Control Panel
103
MIG/MAG Standard Manual Welding
104
General
104
Available Parameters
104
Corrections During Welding
105
Adjusting Parameters for Correction
106
CMT Welding
107
General
107
Corrections During Welding
108
Adjusting Parameters for Correction
110
Special Functions and Options
111
Arc Break Watchdog Function
111
Ignition Time-Out Function
111
Spatter-Free Ignition Option
111
Synchropulse Option
112
Robot Welding
114
Prerequisite
114
General
114
Special 2-Step Mode for Robot Interface
114
Wire-Stick Control Function
115
Changing the Welding Process During CMT Advanced Welding
115
TIG Welding
116
Safety
116
Prerequisite
116
Preparation
116
TIG Welding
117
Igniting the Arc
117
Finishing Welding
118
TIG Comfort Stop Option
118
TIG Welding with TIG Comfort Stop
119
MMA Welding
121
Safety
121
Prerequisite
121
Preparation
121
Manual Metal Arc Welding
122
Corrections During Welding
122
Adjusting Parameters for Correction
123
Hotstart Function
123
Softstart Function
123
Anti-Stick Function
124
Job Mode
125
General
125
Prerequisites
125
Restrictions
125
Job Mode Displays on the Left-Hand Digital Display
125
Selecting Job Mode as the Process
125
Creating a Job
126
Retrieving a Job
127
Copying/Overwriting a Job
128
Deleting a Job
129
Setup Settings
131
Job Correction
133
General
133
Opening the Job Correction Menu
133
Changing Welding Parameters
133
Exiting the Job Correction Menu
133
Parameters in the Job Correction Menu
134
Permanently Settable Parameters
134
Parameters that Can be Corrected at a Later Time
137
Shielding Gas Setup Menu
139
General
139
Protective Gas Shield Setup Menu for the Standard Control Panel
139
Protective Gas Shield Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
139
Welding Parameters in the Protective Gas Shield Setup Menu
139
Setup Menu for the Standard Control Panel
141
General
141
Parameters in the Setup Menu for the Standard Control Panel
141
Process Setup Menu
144
General
144
Process Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
144
Parameters for MIG/MAG Welding in the Process Setup Menu
144
Parameters for TIG Welding in the Process Setup Menu
147
Parameters for MMA Welding in the Process Setup Menu
147
Mode Setup Menu
149
General
149
Mode Setup Menu for the Comfort, US, TIME 5000 Digital and CMT Control Panels
149
Welding Parameters for "Special 2-Step Mode" in the Mode Setup Menu
149
Welding Parameters for "Special 4-Step Mode" in the Mode Setup Menu
150
Parameters for Spot Welding in the Mode Setup Menu
151
Setup Menu - Level 2
152
General
152
Setup Menulevel 2 for the Standard Control Panel
152
Setup Menu Level 2 for the Comfort, US, TIME 5000 Digital and CMT Control Panels
153
Parameters for MIG/MAG Welding in the Setup Menu Level
153
Notes on the Use of the FAC Parameter
161
Calibrating Push-Pull Unit
162
General
162
Calibrating the Push-Pull Unit - Overview
162
Calibrating the Push-Pull Unit
163
Service Codes for Push-Pull Calibration
167
Safety
167
Service Codes When the Drive Units Are Disengaged ("Open-Circuit" Calibration)
167
Service Codes When the Drive Units Are Engaged ("Engaged" Calibration)
168
Measuring Welding Circuit Resistance R
170
General
170
Displaying Welding Circuit Inductivity L
172
General
172
Arranging the Interconnecting Hosepack Correctly
172
Troubleshooting and Maintenance
173
Troubleshooting
175
General
175
Safety
175
Displayed Service Codes
175
Power Source - Troubleshooting
183
Care, Maintenance and Disposal
187
General
187
Safety
187
At Every Start-Up
187
Every 2 Months
187
Every 6 Months
187
Disposal
187
Fronius TransSynergic 5000 Operating Instructions Manual (309 pages)
MIG/MAG power source
Brand:
Fronius
| Category:
Power Supply
| Size: 8.41 MB
Table of Contents
Beschreibung der Bedienpanele
23
Safety Rules
105
Troubleshooting
191
Table of Contents
217
Généralités
220
Principe de Fonctionnement de la Famille D'appareils Numériques
220
Conception de L'appareil
220
Applications
220
Avertissements Sur L'appareil
221
Composants du Système
222
Généralités
222
Vue D'ensemble
222
Description des Panneaux de Commande
223
Généralités
223
Panneau de Commande Standard
223
Panneau de Commande Comfort
226
Panneau de Commande US
230
Panneau de Commande Remote
234
Raccords - Interrupteurs - Composants Mécaniques
235
Source de Courant TPS 2700
235
Source de Courant TS 4000 / 5000, TPS 4000 / 5000
236
Équipement Minimum Pour la Soudure
237
Généralités
237
Soudage MIG/MAG
237
Soudage TIG CC
237
Soudage À L'électrode Enrobée
237
Avant la Mise en Service de la Source de Courant
238
Généralités
238
Utilisation Conforme
238
Consignes de Montage
238
Raccordement Au Réseau
238
Mise en Service de la Source de Courant
239
Généralités
239
Remarques Concernant Le Refroidisseur
239
Installation des Composants du Système (Vue D'ensemble)
240
Fixer L'anti-Traction
241
Raccorder Le Faisceau de Câbles de Raccordement
241
Raccorder la Bouteille de Gaz
242
Créer un Contact Avec la Pièce À Souder
243
Monter la Torche de Soudage
243
Mettre Le Refroidisseur en Service
243
Placer la Bobine de Fil
243
Introduire Le Fil de Soudage
244
Changer Les Galets D'entraînement
244
Modes de Service MIG/MAG
245
Généralités
245
Symboles Et Abbréviations
245
Fonctionnement À 2 Temps
245
Fonctionnement À 4 Temps
246
Fonctionnement Spécial À 4 Temps (Début du Soudage Aluminium)
246
Pointage
246
Soudage MIG/MAG
248
Fonction Ignition Time-Out
249
Fonction Détection des Coupures D'arc Électrique
250
Soudage Manuel Standard
250
Option Spatter Free Ignition
251
Option Synchropuls
252
Fonctionnement Spécial À 2 Temps Pour Interface Robot
253
Soudage TIG
255
Généralités
255
Préparation
255
Amorcer L'arc
256
Arrêter la Procédure de Soudage
256
Option Arrêt Confort TIG
257
Évolution du Soudage TIG Avec L'arrêt Confort TIG
259
Paramètre CSS
259
Soudage À L'électrode Enrobée
260
Généralités
260
Préparation
260
Soudage À L'électrode Enrobée
261
Fonction Hot-Start
261
Fonction Eln - Sélection de la Caractéristique
261
Explication Détaillée de la Fonction Eln - Sélection de la Caractéristique
262
Fonction Anti-Stick
263
Mode Tâche
264
Généralités
264
Créer Une Tâche
264
Copier / Écraser Une Tâche
265
Supprimer Une Tâche
265
Appeler Une Tâche
266
Correction de Tâche
267
Généralités
267
Entrer Dans Le Menu de Correction de Tâche
267
Modifier Les Paramètres
267
Quitter Le Menu Correction de Tâche
268
Paramètres Disponibles
268
Paramètres Fixes
268
Paramètres Pouvant Être Corrigés Ultérieurement
269
Menu Setup - Niveau 1
271
Généralités
271
Panneau de Commande Standard: Accès
271
Panneau de Commande Standard: Paramètres
271
Panneaux de Commande Comfort / US: Accès
271
Panneaux de Commande Comfort / US: Paramètres
273
Paramètres ProcéDé
274
Soudage MIG/MAG Synergic Standard/Synergic Pulsé
274
Soudage TIG
275
Soudage À L'électrode Enrobée
275
Paramètres Mode de Service
276
Fonctionnement Spécial À 2 Temps Pour Interface Robot
276
Fonctionnement Spécial À 4 Temps
276
Pointage
276
Menu Setup - Niveau 2
277
Généralités
277
Panneau de Commande Standard
277
Panneaux de Commande Comfort / US
277
Paramètres 2Nd
279
Soudage MIG/MAG Synergic Standard/Synergic Pulsé
279
Soudage TIG
280
Soudage À L'électrode Enrobée
281
Unité Pushpull
282
Généralités
282
Ajustage de L'unité Pushpull
282
Codes de Service Ajustage Pushpull
285
Codes D'erreur Affichés Lorsque Les Unités D'entraînement Sont Découplées (Ajustage À Vide)
285
Codes D'erreur Affichés Lorsque Les Unités D'entraînement Sont Couplées (Ajustage Couplé)
285
Déterminer la Résistance R du Circuit de Soudage
288
Généralités
288
Afficher L'inductance L du Circuit de Soudage
290
Bien Poser Le Faisceau de Câbles
290
Diagnostic de Pannes Et Correction
291
Généralités
291
Codes de Service Affichés
291
Diagnostic D'erreur Source de Courant
295
Fronius TransSynergic 5000 Service Manual (140 pages)
MIG/MAG Power source
Brand:
Fronius
| Category:
Power Supply
| Size: 19.41 MB
Table of Contents
Table of Contents
3
Foreword and Safety Instructions
9
Safety
9
Fronius Technical Support Center (TSC)
9
General Remarks
9
Function Overview
10
Fault Location Aid
10
Detailed Description
10
Changing Components
10
Terms and Abbreviations Used
10
Spare Parts List and Entire Circuit Diagram
10
Tools and Measuring Instruments
10
Tools and Measuring Instruments
11
General Remarks
11
Tools Required
11
Measuring and Inspection Equipment
11
Ancillary Materials
11
Function Overview
12
Principle of the Digital Family of Machines
12
Useful Information
12
Block Diagram
13
Block Diagram Legend
13
Fault Location Aid
15
General Remarks
15
Fault Flowcharts
16
Overview
16
Poor Ignition and Welding Properties with „MIG/MAG Welding
17
Poor Ignition and Welding Properties with „TIG Welding
18
Poor Weld Properties with „Rod Electrode (MMA) Welding
19
Nothing Happens on Control Panel (TPS 2700)
20
Nothing Happens on Control Panel (TPS 3200/4000/5000)
22
No or Incorrect Welding Current
24
No or Incorrect Wirefeed Speed
25
Insufficient Torch Cooling (FK 4000/FK 4000 R)
26
Service Code Err 50
28
UST Service Codes
30
Safety
30
Table of Service Codes
30
Special Displays Used with Service Codes
36
Service Codes SR 4Xa
37
Safety
37
Table of Service Codes
37
Service Codes for Push-Pull Calibration
38
Safety
38
Checking Actual-Value Pick-Up
38
Error Codes Shown When the Drive Units Are Engaged („Engaged" Calibration)
38
Error Codes Shown When the Drive Units Are Engaged („Engaged" Calibration)
39
Detailed Description
41
General Remarks
41
Position of Electronic Components
41
Overview
41
ASU 27 - Additional PC Board
42
General Remarks
42
Component Position in the Machine
42
Overview
42
Technical Data
42
Function Overview
43
Plug Layout
43
LED Checklist
44
Measuring Points
44
ASU 40 - Additional PC Board
45
General Remarks
45
Component Position in the Machine
45
Overview
45
Technical Data
46
Function Overview
46
Plug Layout
46
LED Checklist
47
Measuring Points
48
BPS 25/BPT 27 - Power Module PC Board
49
General Remarks
49
Component Position in the Machine
49
Overview
49
Technical Data
50
Function Overview
50
Plug Layout BPS 25/BPT 27
50
LED Checklist
52
Measuring Points
52
BPS 32/40/42/43/50/53 - Power Module PC Board
54
General Remarks
54
Component Position in the Machine
54
Overview
54
Technical Data
55
Function Overview
55
Plugs on the Power Module PC Boards
56
Plug Layout
56
LED Checklist of Power Module PC Boards
58
Measuring Points
58
NT 24 - Switched Mode Power Supply 24 V
61
General Remarks
61
Component Position in the Machine
61
Overview
61
Technical Data
62
Function Overview
62
Plug Layout
62
LED Checklist
63
Measuring Points
63
NT 60 - Switched Mode Power Supply 60 V
65
General Remarks
65
Component Position in the Machine
65
Overview
65
Technical Data
66
Function Overview
66
Plug Layout
66
LED Checklist
67
Measuring Points
67
UST - Control and Regulation Unit
69
General Remarks
69
Component Position in the Machine
69
Overview
69
Technical Data
70
Plug Layout
70
Function Overview
70
LED Checklist
72
Measuring Points
72
Changing UST PC Board
72
NF 3160 - Line Filter
73
General Remarks
73
Component Position in the Machine
73
Overview
73
Technical Data
73
Function Overview
74
Plug Layout
74
LED Checklist
74
Measuring Points
74
NF 3400 - Line Filter/Line Filter 40 A/80 a
75
General Remarks
75
Component Position in the Machine
75
Overview
75
Technical Data
76
Function Overview
76
Plug Layout NF 3400
76
Plug Layout Line Filter 40 A/80 a
77
LED Checklist
77
Measuring Points
77
Shunt
78
General Remarks
78
Component Position in the Machine
78
Overview
78
Technical Data
79
Function Overview
79
Plug Layout
79
LED Checklist
79
Measuring Points
79
SR 41 - Wire-Feed Unit Regulation Unit
80
General Remarks
80
Component Position in the Machine
80
Overview
80
Technical Data
81
Function Overview
81
Plug Layout
81
LED Checklist
83
Measuring Points
84
Temperature Sensor TP 592S
85
General Remarks
85
Component Position in the Machine
85
Technical Data
86
Function Overview
86
Plug Layout
86
Measuring Points
86
Secondary Power Module TPS 2700
87
General Remarks
87
Component Position in the Machine
87
Overview
87
Function Overview
88
Measuring Points
88
Secondary Power Module TS 4000/5000, TPS 3200/4000/5000
89
General Remarks
89
Component Position in the Machine
89
Overview
90
Function Overview
90
Measuring Points
90
Primary Rectifier
91
General Remarks
91
Component Position in the Machine
91
Overview
91
Function Overview
91
Plug Layout
92
Measuring Points
92
Changing Components
93
Safety
93
General Remarks
93
Overview
93
Changing Throttle (TS 4000/5000, TPS 3200/4000/5000)
94
Removing Throttle
94
Fitting Throttle
95
Changing Throttle (TPS 2700)
97
Removing Throttle
97
Fitting Throttle
98
Changing Earth Current Watchdog
101
Removing Earth Current Watchdog
101
Fitting Earth Current Watchdog
102
Changing PC Board ASU 27 (TPS 2700 MV)
104
Removing ASU 27
104
Fitting ASU 27
104
Changing Shunt (TPS 2700)
105
Removing Shunt
105
Fitting Shunt
106
Changing Temperature Sensor TP 592S
108
Notes
108
Changing Transformer (TS 4000/5000, TPS 3200/4000/5000)
109
Removing Transformer
109
Fitting Transformer
110
Changing Transformer (TPS 2700)
112
Removing Transformer
112
Fitting Transformer
113
Changing Intermediate Circuit Capacitors (TS 4000/5000, TPS 3200/4000/5000)
115
Removing Intermediate Circuit Capacitors
115
Fitting Intermediate Circuit Capacitors
116
Safety Inspection
118
General
118
Responsibility
118
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