GEA Hilge HYGIA K Manuals

Manuals and User Guides for GEA Hilge HYGIA K. We have 3 GEA Hilge HYGIA K manuals available for free PDF download: Operating Instructions Manual, Operating Instruction, Operating Manual

GEA Hilge HYGIA K Operating Instructions Manual (94 pages)

Hygienic pumps

Brand: GEA | Category: Water Pump | Size: 5.83 MB

Table of Contents
3
Table of Contents
6
1 General

7
2 Safety

13
- Intended Use
  13
  - Pumped Fluids
    13
  - Connections and Pipelines
    13
  - Types
    13
  - Starting Frequency
    13
- Modification
  13
- Structure of Warning Notices
  14
  - Preceding Warning Notices
    14
  - Integrated Warning Notices
    14
  - Signal Words
    14
- Personnel Qualification
  15
- General Safety Instructions
  15
  - General Hazard
    15
  - Mechanical Hazard
    16
  - Electrical Hazard
    16
  - Thermal Hazard
    17
  - Hazard Caused by Noise
    17
  - Hazard through Vibration
    17
  - Radiation Hazard
    17
  - Hazard Due to Operating Environment
    18
  - Ergonomic Hazard
    18
  - Hazard through Hazardous Substances
    18
- Personal Protective Equipment
  18
- Safety Devices
  19
- Residual Hazards
  19
- Safety Signs
  19
- Emergency Measures
  20
3 Description

21
- Set-Up and Function
  21
  - Component Overview
    21
  - Structure and Quality
    21
    
    Areas of Application
    22
    
    Hygienic Design Applications
    22
    
    Pump Denomination
    22
- Signs
  23
- Protective Devices
  24
- Technical Data
  24
  - Type Plate
    24
  - Weights
    24
  - Torques
    26
  - Serial Number
    27
  - Performance Specifications
    27
  - Noise Emissions
    27
  - Operating Temperatures
    28
    
    Maximum Media Temperatures
    28
    
    Ambient Temperatures
    28
  - Maximum Operating Pressure
    28
  - Resistance of Sealing Materials
    29
  - Minimum Flow Rate
    30
4 Storage and Transport

31
- Storage
  31
- Transport Aids
  31
- Transport
  31
5 Assembly and Installation

33
- Requirements on the Place of Use
  33
  - Reducing Noises and Vibration
    35
- Assembly Preparations
  37
- Set-Up, Assembly, Connection
  38
- 6 Commissioning
  
  49
  - Preparing Commissioning
    49
  - Operating Conditions
    49
  - Initial Start-Up
    50
  - Restarting
    51
  - Monitoring Operation
    51
  - Shutdown
    52
- 7 Cleaning
  
  53
  - General Points
    53
  - CIP Cleaning
    53
  - Cleaning at Standstill
    54
- 8 Maintenance
  
  55
  - Maintenance and Inspection
    55
    
    Maintenance Jobs
    57
  - Disassembly
    58
    
    Removing the Shaft Sleeve
    58
  - Assembly
    59
    
    Installation Instructions
    66
    
    Installing Shaft Sleeve
    67
    
    Installing the Motor, Motor Stool and Pump Shaft
    69
    
    Determining the Gap Size
    74
    
    Installing Single Mechanical Seal
    77
    
    Installing the Single Encapsulated Mechanical Seal
    79
    
    Install Impeller
    80
    
    Installing Pump Casing
    84
- 9 Faults
  
  87
  - Faults and Remedies
    87
10 Decommissioning, Dismantling and Disposal

91
- Decommissioning
  91
- Dismantling
  91
- Disposal
  92
11 Annex

93
- Clearance Certificate
  93

GEA Hilge HYGIA K Operating Instruction (78 pages)

Brand: GEA | Category: Water Pump | Size: 5.57 MB

Table of Contents
5
General
7
Information about this Document
7
Manufacturer Address
7
Customer Service
7
EU Declaration of Conformity for Machines
8
Safety
9
Intended Use
9
Pumped Fluids
9
Minimum Flow Rate
9
Minimum Flow Rates in Explosive Atmospheres
9
Connections and Piping
9
Switching Frequency
9
Types
9
Safety Precautions in These Operating Instructions
9
Explanation of the Safety Symbols Used
11
Safety Instructions for the Company/Operator
11
Dangers of Non-Compliance with Safety Information
12
Safety-Conscious Work Behaviour
12
Unauthorised Modification and Ordering of Spare Parts
12
Staff Qualifications and Training
13
Safety Equipment
13
Possible Residual Hazards
13
Description
15
Pump Overview
15
Standard Version Applications
15
Hygienic Design Applications
15
Pump Name
16
Type Plate
16
Transport and Storage
17
Special Personnel Qualification for Transport and Storage
17
Safety Precautions for Transport and Storage
17
Dimensions / Weights
18
Unpacking the Pump
18
Disposal of Packaging Material
19
Technical Data
20
Serial Number
20
Performance Data
20
Noise Emissions
20
Maximum Operating Temperatures
21
Maximum Operating Pressure
21
Resistance of Sealing Materials
21
Assembly and Installation
23
Safety Precautions for Setup, Installation, and Connection
23
Mechanical Seal in Quench Arrangement
25
Vertically Installed Pumps
25
Special Personnel Qualification
25
Setup, Installation, and Connection
25
Checking Smooth Running of the Impeller
25
Setting up and Aligning the Pump Unit
26
Installation in the Piping System
26
Space Requirements
26
Noise and Vibration Damping
27
Using the Mechanical Seal
29
Flush Connections for Double Mechanical Seals (Optional)
30
Flushing Fluid (Optional)
30
Quench Version (Optional)
31
Electrical Connection
32
Star Connection
32
Delta Connection
32
Frequency Converter Operation
32
Checking the Direction of Rotation after Connecting
33
Earthing
33
Commissioning
35
Special Personnel Qualification
35
Safety Instructions for Commissioning
35
Commissioning / Initial Startup
35
Checking Conditions of Use
35
Commissioning of the Pump
35
Functional Testing of the Mechanical Seal
36
Function Test of the Shaft Sealing Ring (Quench)
36
Cleaning
37
Special Personnel Qualification
37
Safety Instructions
37
Cip
38
Sip
39
Manual Exterior Cleaning
39
Maintenance / Servicing
40
Safety Instructions for Maintenance and Repair
40
Special Personnel Qualification
40
Pump Maintenance
40
Inspections
40
Replacement of O-Rings
40
Maintenance Intervals
41
Maintenance of the Motor
42
Malfunctions / Repairs
43
Special Personnel Qualification
43
Safety Instructions
43
Malfunctions and Remedies
44
Repair
45
Repair Order
45
GEA Hilge Assembly Tool Kit
47
Contents and Use
47
Parts Overview
48
Parts Overview for K Motor Stool
49
Parts Overview of Drive
50
Disassemble the Pump
50
Installation Instructions
51
Cleaning the Components before Assembly
51
Installing Shaft Protection Sleeve
51
Installing the Motor, Motor Stool and Pump Shaft
54
Determining Gap Size on HYGIA
59
Installing Single Conical Spring Mechanical Seal
61
Installing the Single Mechanical Seal - Spring Encapsulated (Hygiene)
63
Installing Impeller and Housing
65
Installing the Safety Guards
71
Installing SUPER Cover Hood
71
Decommissioning
73
Special Personnel Qualification
73
Safety Instructions
73
Temporary Decommissioning
73
Disposal
73
Appendix
74
Certificate of Non-Objection
75

GEA Hilge HYGIA K Operating Manual (36 pages)

Brand: GEA | Category: Water Pump | Size: 2.61 MB

Table of Contents
3
Introduction
5
Target Group
5
Symbols and Formatting
5
References to the Document
5
Safety
5
Operator Notes
5
Unpacking the Pump
5
Storing the Pump
5
Safety Instructions in the Operating Manual
5
Identification of Instructions in the Operating Manual
6
Symbols
6
Structure of Safety Instructions
6
Qualification and Training of Personnel
6
Dangers Caused by Failure to Follow the Safety Instructions
6
Safety-Conscious Work
6
Safety Instructions for the Operator/User
6
Unauthorised Modifications and Spare Parts
7
Improper Operation
7
Transport
7
Cleaning
7
Cip
8
Sip
8
Repair Contract
9
Product Description
9
Pump Overview
9
Description
9
Fields of Application
9
Proper Usage
10
Pumped Liquids
10
Minimum Flow Rate Qmin
10
Connections and Pipelines
10
Motor Operation
10
Design
10
Technical Data
10
Pump Designation
10
Pump Serial Number
10
Nameplate
11
Performance Data
11
Noise Emissions
11
Weights
12
Maximum Operating Temperature
13
Maximum Operating Pressure
13
Mounting, Installation and Connection
13
Inspection before Pump Installation
13
How to Check Free Running of the Impeller
13
Set-Up and Alignment of the Pump
13
Permissible Mountings
14
Installation in the Pipeline
14
Operation of the Mechanical Seal
14
Space Requirements
15
Elimination of Noise and Vibrations
15
Connections for Flushing System
16
Flushing Liquid
16
Quench Design
16
Electrical Connections
16
Star Connection
17
Delta Connection
17
Frequency Converter Operation
17
Checking the Direction of Rotation after Connection
17
Start-Up / Shut-Down
18
Start-Up
18
Check Application Conditions
18
Starting up the Pump
18
Functional Check of the Mechanical Seal
18
Shutting down the Pump
18
Cleaning the Pump after Shut-Down
18
Maintenance/Servicing
18
Safety Instructions for Installation, Inspection and Maintenance Work
18
Maintenance of the Pump
19
Maintenance of the Motor
19
Motors Without Lubrication Fittings
19
Motors with Lubrication Fittings
19
Assembly
20
Overview of Parts
20
Overview of Parts of the K Lantern
21
Overview of the Drive Parts
22
Instructions for Disassembly
22
Instructions for Assembly
23
Mounting of the Shaft Sleeve
23
Assembly of the Motor, Lantern and Pump Shaft
24
Assembly of the Single Mechanical Seal, Spiral Spring
27
Installing the Mechanical Seals
28
Assembly of Impeller and Pump Housing
29
Assembly of SUPER Shroud
32
Troubleshooting
33
Disposal
34
HILGE Assembly Tool Kit
34
Contents and Use
34
Certificate of Non-Objection
35

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5 Assembly and Installation

6 Commissioning

7 Cleaning

8 Maintenance

9 Faults

10 Decommissioning, Dismantling and Disposal

11 Annex

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