Husqvarna TC 510 Manuals

Manuals and User Guides for Husqvarna TC 510. We have 3 Husqvarna TC 510 manuals available for free PDF download: Workshop Manual, Owner's Manual

Husqvarna TC 510 Workshop Manual

Husqvarna TC 510 Workshop Manual (708 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 32.94 MB

Table of Contents

Table of Contents
9
Avvertenze Importanti
11
Generalità
17
Part. N. 8000 A5911 (03-2006) a
17
Part. N. 8000 A5911 (03-2006) a
21
Part. N. 8000 A5911 (03-2006) a
25
Transmission
29
Telaio
35
Frame
36
Cadre
37
Fahrgestell
38
Bastidor
39
Impianto Accensione- Impianto Elettrico
40
Pesi
42
Rifornimenti
44
Ravitaillements
45
Manutenzione
47
Maintenance
48
Brakes
58
Regolazione Gioco Valvole
110
Regolazione Decompressore Avviamento
115
Regolazione Cavo Comando Gas
116
Registrazione Carburatore
120
Registrazione Minimo
120
Sostituzione Dischi Frizione (TC, TE 250-450-510; SMR 450-510)
124
Registrazione Leva DI Comando E Controllo Livello Fluido Frizione
146
Registrazione Posizione Pedale Comando Freno Posteriore
150
Registrazione Corsa a Vuoto Freno Posteriore
151
Controllo Livello Fluido Freno Posteriore
151
Controllo Livello Olio Motore
153
Sostituzione Olio Motore E Pulizia-Sostituzione Filtri Metallici Ed a Cartuccia
154
Controllo Livello Liquido DI Raffreddamento
156
Sostituzione Liquido DI Raffreddamento
156
Controllo Filtro Aria
160
Registrazione Catena Trasmissione Secondaria
165
Lubrificazione Catena Trasmissione
167
Regolazione Delle Sospensioni in Base Alle Particolari Condizioni Della Pista
172
Registrazione Ammortizzatore
177
Registrazione Precarico Molla Ammortizzatore
179
Registrazione Freno Idraulico Ammortizzatore
180
Molle Ammortizzatore
182
Regolazione Forcella Anteriore
183
Molle Forcella
185
Regolazione Gioco Dei Cuscinetti Dello Sterzo
186
Steering Bearings Play Adjustment
186
Handlebar Position and Height Change
188
Checking the Fuel Hose
190
Replacing the Muffler Deadening Material
191
Checking the Exhaust System
192
Smontaggio Coperchio Testa Cilindro
224
Smontaggio Alberi a Camme
224
Rimozione Corpo Pompa Acqua
226
Smontaggio Testa Cilindro
227
Smontaggio Valvole
228
Smontaggio Cilindro
231
Smontaggio Pistone
231
Smontaggio Volano
232
Smontaggio Pedale Avviamento (TC)
233
Smontaggio Coperchio Trasmissione
234
Smontaggio Frizione
234
Smontaggio Frizione (SMR 450-R)
236
Smontaggio Componenti Avviamento a Pedale (TC)
246
Smontaggio Gruppo Avviamento Elettrico (TE-SMR)
247
Smontaggio Pompa Olio
248
Smontaggio Ingranaggio Conduttore Trasmissione Primaria
251
Gearbox Disassembly
253
Crankshaft and Counter Balancing Shaft Disassembly
255
Pulizia Dei Particolari
259
Accoppiamenti
259
Testa Cilindro
260
Ripresa Sede Valvola
261
Guidavalvola
266
Sostituzione Guidavalvole
267
Valvola
268
Molla Valvola
269
Installazione Valvole
271
Controllo Del Bilanciere
272
Decompressore Avviamento
273
Albero a Camme
274
Catena E Ingranaggi Distribuzione
276
Tendicatena Distribuzione
277
Cilindro
278
Pistone
278
Accoppiamento Cilindro-Pistone
280
Spinotto
282
Accoppiamento Segmenti-Cilindro
282
Accoppiamento Segmenti-Cave Sul Pistone
284
Accoppiamento Spinotto-Piede DI Biella
285
Gioco Radiale Testa DI Biella
285
Albero Motore
286
Remontage Groupe De Commande De Vitesse, Groupe Démarrage Électrique Et Pompe Huile
346
Remontage De L'arbre Du Levier Commande De Vitesse
348
Wiederzusammensetzung Der Getriebewelle
348
Wiederzusammensetzung Der Details Der Anlasserpedal (TC)
349
Wiederzusammensetzung Der Kupplung (SMR 450-R)
351
Wiederzusammensetzung Der Ventilsteuerung Und Ketten
363
Wiederzusammensetzung Des Schwungrades
364
Wiederzusammensetzung Den Triebdeckel
365
Wiederzusammensetzung Des Kolbens Und Des Zylinders
366
Wiederzusammensetzung Des Zylinderkopfes
367
Wiederzusammensetzung Des Kettenspanners
370
Wiederzusammensetzung Ingangsetzungsdekompressor
371
Wiederzusammensetzung Des Zylinderkopfesdeckel, Zündkerze, Rohr Von Schmierung
374
Wiederzusammensetzung Des Leerlauflicht
374
Wiederzusammensetzung Des Schwungradesdeckel
375
Suspension Avant (TE 250
381
Sospensione Anteriore
382
Istruzioni DI Servizio Per Forcella Ø45USD
385
Tabella Molle
385
Funzionamento
386
Norme Generali Per Una Corretta Revisione
387
Inconvenienti-Cause-Rimedi
387
Consigli Per La Manutenzione
388
Sostituzione Olio
388
Sostituzione Anelli DI Tenuta
394
Rimontaggio Portastelo Su Tubo Portante
394
Regolazione
395
Front Suspension
395
Instructions for Use of Ø45USD Fork
396
General
396
Spring Table
396
Forkworking
397
General Rules for a Proper Overhauling
398
Troubleshooting Guide
398
Maintenance Recommendations
399
Oil Change
399
Oil Seal Change
401
Air Bleeding
403
Slider Disassembly
403
Stanchion Disassembly
403
Rebound Setting Change
404
Compression Setting Change
404
Slider Plug Disassembly
404
Damping Unit Reassembly
405
Slider and Stanchion Reassembly
405
Adjustment
406
Suspension Avant
406
Instructions Pour Fourche Ø45USD
407
Generalites
407
Tableau Ressorts
407
Fonctionnement
408
Instructions Generales Pour Une Revision Correcte
409
Inconvenients-Causes-Remedes
410
Conseils D'entretien
410
Vidange D'huile
411
Purge Air
414
Reglage
417
Allgemeines
418
Feder-Tabelle
418
Betrieb
419
Allgemeine Vorschriften Für Eine Richtige Überprüfung
420
Ratschläge Für Die Wartung
421
Ölwechsel
422
Einstellung
428
Suspension Delantera
428
Instrucciones De Servicio Para Horquilla Ø45USD
429
Generalidad
429
Cuadro De Muelles
429
Funcionamiento
430
Consejos Para El Mantenimiento
432
Sustitución Del Aceite
432
Sustitución De Los Anillos Selladores
434
Alivio Del Aire
436
Descomposición Del Tubo Portante
437
Modificación Del Ajuste De Extensión
437
Modificación Del Ajuste De Compresión
437
Descomposición Del Tapón Portavástago
438
Recomposición Grupo Amortiguador
438
Montaje Del Portavástago En El Tubo Portante
439
Ajuste
439
Remoción Horquilla Delantera
441
Suspension Arrière
443
Freins
475
Installation Électrique
509
Schema Elettrico (Te, Smr)
513
Legenda Schema Elettrico (Te, Smr)
514
(Tc 250; Te-Smr/ Usa, Cdn)
514
Ubicazione Componenti Elettrici
516
Sistema DI Ricarica
518
Perdite DI Corrente Della Batteria
520
Tensione Regolata
521
Controllo Resistenza Avvolgimenti Statore Del Generatore
521
Elektrische Anlage
523
Controllo Regolatore DI Tensione-Raddrizzatore
524
Sistema DI Avviamento
525
Rimozione Motorino DI Avviamento
526
Sistema DI Accensione Elettronica
529
Centralina Elettronica
534
Regolatore DI Tensione-Raddrizzatore
535
Candela DI Accensione
536
Ricarica Batteria
539
Strumento Digitale, Spie
541
Istruzioni Per La Configurazione Dello Strumento
550
Sostituzione Strumento
552
Proiettore, Fanale Posteriore
553
Registrazione Proiettore
553
Sostituzione Lampadine Proiettore
553
Tc; Te, Smr/Usa-Cdn; Smr 450-R
556
Connettori
560
Accoppiatori
560
Fusibili
561
Parti a Semiconduttori
561
Refroidissement Moteur
567
Instructions D'assemblage "KIT
577
Elements En Option
629
Smr 450-R
638
Outillage Spécial
659
Couples De Serrage
661
Coppie DI Serraggio
670
Torque Wrench Settings
670
Note Pour Les Modèles USA/CDN-AUS
703

Husqvarna TC 510 Workshop Manual

Husqvarna TC 510 Workshop Manual (470 pages)

Brand: Husqvarna | Category: Motorcycle | Size: 136.62 MB

Table of Contents

Table of Contents

5
- Important Notices
  7
- General
  11
Table of Contents

12
- Cooling
  13
- Fuel Feeding
  13
- Ignition
  13
- Lubrication
  13
- Timing System
  13
- Transmission
  14
- Brakes
  16
- Frame
  16
- Suspensions
  16
- Tires
  16
- Wheels
  16
- Capacities
  19
- Maintenance
  21
- Troubles and Remedies
  29
- Settings and Adjustments
  35
Table of Contents

36
General Operations

76
Table of Contents

102
- Camshaft Disassembly
  104
- Cylinder Head Cover Disassembly
  104
- Water Pump Body Disassembly
  106
- Cylinder Head Disassembly
  107
- Valve Disassembly
  108
- Cylinder Disassembly
  110
- Piston Disassembly
  110
- Flywheel Disassembly
  111
- Kick Start Pedal Disassembly (TC-TE-TXC)
  112
- Clutch Disassembly (TC, TE, TXC; SMR 450-510)
  113
- Transmission Cover Disassembly
  113
- Clutch Disassembly (SMR 450 R)
  115
- Kick Start Components Disassembly (TC-TE-TXC)
  117
- Electric Starting System Disassembly (TE, TXC; SMR 450-510)
  118
- Oil Pump Disassembly
  119
- Gear Control Pedal and Gear Shifter Disassembly
  120
- Primary Transmission Driving Gear Disassembly
  122
- Crankcase Disassembly
  123
- Gearbox Disassembly
  124
- Crankshaft and Counter Balancing Shaft Disassembly (SMR 450-510)
  126
Engine Overhauling

129
- Assemblies
  130
- Cleaning of Components
  130
- Cylinder Head
  130
- Recutting the Valve Seats
  131
- Replacement of Valve Guides
  133
- Valve Guides
  133
- Valve
  134
- Valve Spring
  134
- Installation of Valves
  135
- Inspection of Rocker Arm
  136
- Starter Decompressor
  136
- Camshaft
  137
- Camchain Tensioner
  138
- Camshaft Chain and Gearing
  138
- Cylinder
  139
- Piston
  139
- Cylinder-Piston Fitting
  140
- Gudgeon Pin
  141
- Piston Rings
  142
- Piston Rings/Cylinder Clearance
  142
- Piston Ring/Piston Rings Groove Clearance
  143
- Connecting Rod Big End Side Clearance
  144
- Crankshaft
  144
- Connecting Rod Small End Bush Replacement
  145
- Clutch Housing-Friction Disc Clearance
  146
- Clutch Spring (Excluded SMR 450-R)
  146
- Clutch Unit
  146
- Gear Selector Fork and Gearing
  148
- Oil Pump
  148
- Carburettor Overhauling (TC-TXC-SMR 450 R)
  149
- Selector Drum
  149
- Keihin" Carburettor Adjustment (TC-TXC-SMR 450 R)
  150
- Engine Reassembly
  155
Table of Contents

156
Table of Contents

202
- Front Suspension (TE-SMR)
  204
- Instructions for Use of Ø45USD Fork (TE-SMR)
  205
- Components of the Fork
  206
- General Rules for a Proper Overhauling
  207
- Instructions for Clamping in the Vice
  207
- General Maintenance Operations
  208
- Problems - Possible Causes - Solutions
  208
- Bleeding the Air
  209
- Cleaning the Dust Seal
  209
- Draining the Oil
  210
- Braking down the Pumping Element and the Bottom Valve
  211
- Braking down the Fork Leg - Slider and Removing the Oil Seals
  213
- Cartridge Overhauling (Rebound Braking)
  214
- Overhauling and Modifying the Cartridge and Bottom Valve Setting
  214
- Bottom Valve Overhauling (Compression Braking)
  215
- Re- Assembling the Fork Leg - Slider and Oil Seals
  216
- Re- Assembling the Pumping Element Unit and the Bottom Valve
  218
- Filling with Oil
  221
- Fitting the Fork Back on Themotorcycle
  222
- Adjustments
  223
- Compression Adjustment
  223
- Rebound Adjustment
  223
- Removing the Front Fork
  224
- Front Suspension (TC-TXC-SMR 450-R)
  226
- Components of the Fork
  228
- General Rules for a Proper Overhauling
  229
- Instructions for Clamping in the Vice
  229
- Cleaning the Fork Legs
  231
- Bleeding the Air
  232
- Draining the Oil
  233
- Valve Setting
  234
- Checking the Rebound Adjusting Unit
  236
- Compression Valve Overhauling
  237
- Re-Assembling the Cartridge Unit
  238
- Breaking down the Fork Leg - Slider and Removing the Sealing Rings
  241
- Re-Assembling the Fork Leg - Slider and Sealing Rings
  242
- Re-Assembling the Cartridge
  243
- Filling with Oil
  244
- Fitting the Fork Back on Themotorcycle
  244
- Adjustments
  245
- Initial Suspension Bottoming Adjustment
  245
- Rebound Adjustment
  246
- Spring Preload Adjustment
  246
- Compression Adjustment
  247
- Removing the Front Fork
  248
Rear Suspension

251
Brakes

281
- Cable Colour Coding (TE-SMR)
  283
- Cable Colour Coding (TC, TXC 250)
  284
- Cable Colour Coding (TC, TXC 450-510 - SMR 450 R)
  285
- Electrical Components Location (Te-Smr)
  286
- Electrical Components Location (Tc-Txc-Smr 450 R)
  288
- Charging System (Tc-Txc-Smr 450 R)
  290
- Charging System (Te-Smr)
  290
- Battery Current Leakage
  292
- Charging System Checks
  292
- Generator Stator Coil Resistance Check
  292
- Regulated Voltage
  292
- Voltage Regulator-Rectifier Check (TE-SMR-TXC-SMR 450 R)
  295
- Electric Starting System (Te-Smr)
  296
- ELECTRIC STARTING SYSTEM (TXC-SMR 450 R-Kit Su TC)
  296
- Starter Motor Check
  297
- Starter Motor Disassembly
  297
- Starter System Checks
  297
- Electric Start Remote Control Switch Check (TE-SMR-TXC)
  298
- Starter Motor Maintenance
  298
- Starter Motor Test Diagram
  298
- Electronic Ignition System (Tc-Txc-Smr 450 R)
  299
- Electronic Ignition System (Te-Smr)
  300
- Electronic Power Unit (ECU)
  300
- Electronic Power Unit Wiring Diagram (Ecu) (Te-Smr)
  304
- Voltage Regulator (TE-SMR)
  305
- Voltage Regulator-Rectifier Wiring Diagram
  305
- Smr 450-R
  306
  - Spark Plug
    306
  - Gear Shift Position Sensor Check (GPS)
    307
  - Battery Recharge
    309
  - Headlamp, Tail Lamp (Te-Smr)
    310
  - Headlamp Adjustment
    310
  - Rear Tail Light Bulb Replacement
    311
  - Replacing the Licence Plate Light Lamp
    312
  - Handlebar Commutators
    313
  - Notes
    315
  - Connectors
    315
  - Couplings
    315
  - Fuses
    316
  - Semiconductors Parts
    316
  - Battery
    316
  - Digital Instrument, Warning Lights (Te-Smr)
    317
  - Instrument Replacement
    321
  - Locating Operating Troubles
    321
  - Wire Harness Tc-Txc-Smr 450R
    322
  - Wire Harness TE-SMR
    322
  - Cable Runway and Assembling Instructions for the 'Te/Smr' Electric Parts
    323
  - Important Recommendation
    336
Engine Cooling System

343
- Crankcase Guard (TE-TC-TXC-SMR 450 R)
  344
- Electric Starter Kit (TC)
  344
- Engine Guard
  344
- Hand Guards Kit (TE)
  344
- Kick Starter Kit (SMR)
  344
- Passenger Footrest Kit (TE-SMR)
  344
- Kit "RACING" (TE-SMR)
  372
- Cables (TE-SMR)
  381
- Installing Racing Cables and Components (TE-SMR)
  393
Hydraulic Control Clutch

411
Table of Contents

421
- Preliminary Operations
  425
- Removing the Front Wheel
  425
- Removing the Front Fork
  426
- Removal of Bushes
  427
- Steering Head Tube Adjustment
  428
- Starting Hook Kit
  429
- Assembling Instructions for Starting Hook Kit
  430
- Assembling Instructions for Hand-Guards Kit
  431
- Fluids Tank
  432
- Handlebar
  432
- Fuel Injection System
  433
  - Fuel Injection System
    434
  - Operating Instructions for the "DIAGNOSIS SOFTWARE KIT" on the Fuel Injection
    435
  - Fuel Pump Check
    437
  - Relay Check
    438
- Specific Tools
  439
- Torque Wrench Settings
  441
  - Front Wheel
    451
  - Rear Wheel
    456
  - Wheels Overhauling
    458
  - Wheel Spokes
    459
  - Rims Warpage
    459
- Notes for USA/CDN-AUS Models
  463

HUSQVARNA TC 510 Owner's Manual

HUSQVARNA TC 510 Owner's Manual (108 pages)

Brand: HUSQVARNA | Category: Motorcycle | Size: 4.12 MB

Table of Contents

Presentation
2
Important Notices
2
- Precautions for Children Warning
  3
- Table of Contents
  4
Identification Data
5
- Vehicle Identification Number (VIN)
  6
- Controls Location
  9
Technical Data
10
Table for Lubrication, Supplies
12
Lubrication Table, Supplies
12
- Fuel Cock (TC-TXC)
  13
- Fuel Injection Engine (TE-SMR)
  13
Controls
13
- Sidestand
  14
- Fuel
  14
- Carburetor Choke (TC-TXC)
  15
- Cold Start (TE-SMR)
  15
- Digital Instrument, Warning Lights (TE-SMR)
  16
- Speed / Clock / Rpm
  17
- Speed / H / Rpm
  17
- SPEED (Kmh or Mph) / ODO / RPM
  17
- Speed / Trip 1 / Rpm
  18
- Speed / Stp 1 / Rpm
  18
- Speed / Avs 1 / Rpm
  18
- Speed / V Max / Rpm
  19
- Speed / Trip 2 / Rpm
  19
- Trp 2 / Clock / Rpm
  19
- SPEED /RPM (Engine R.p.M. Numerical Value)
  19
- Steering Lock (TE-SMR)
  20
- Throttle Control
  20
- Front Brake Control
  20
- RH Handlebar Commutator (TE-TXC-SMR)
  21
- LH Handlebar Commutator (TE-SMR)
  21
- Engine Stop Button (TC-TXC)
  21
- Clutch Control
  21
- Rear Brake Control
  22
- Gear Shift Control
  22
- Running in
  23
Riding
23
- Engine Start (TE-SMR)
  24
- Engine Start (TXC)
  25
- Starting Decompressor
  25
- Engine Start (TC-TXC)
  26
- Cold Start at Low Temperatures
  28
- Hot Start (TC-TXC)
  29
- Stopping the Motorcycle and the Engine
  30
- Engine Oil Replacement and Bag Filters Filter Cartridge Cleaning or Replacement
  31
- Checking the Oil Level
  31
- Coolant Level Check
  32
- Replacement of Cooling Fluid
  32
- Throttle Cable Adjustment
  33
- Adjusting the Carburetor (TC-TXC)
  34
- Adjusting the Idle (TC-TXC)
  34
- Adjusting the Idle (TE-SMR)
  34
- Spark Plug Check
  35
- Voltage Regulator (TXC-TE-SMR)
  35
- Adjusting the Valve Play
  36
- How to Remove the Tank (TC-TXC)
  36
- How to Remove the Tank (TE-SMR)
  37
- Air Filter Check
  39
- Air Filter Cleaning
  39
- Assembly
  39
- Steering Wheel Ball Play Adjustment
  40
- Adjustment of the Control Lever and Check of the Front Brake Fluid Level
  41
- Rear Brake Idle Stroke Adjustment
  42
- Rear Brake Pedal Position Adjustment
  42
- Checking the Fluid Level
  43
- Adjustment of the Control Lever and Check of the Hydraulic Clutch Fluid Level
  43
- Hydraulic Clutch Bleeding
  44
- Adjusting the Suspension According to Particular Track Conditions
  45
- Adjusting the Compression Fork
  46
- Oil Fork Level
  47
- Oil Quantity in each Fork Leg
  47
- Handlebar Position and Height Change
  48
- Adjusting the Shock Absorber Spring Preload
  49
- Adjusting the Shock Absorber
  49
- Shock Absorber Damping Adjustment
  50
- Chain Adjustment
  51
- Fast Adjustment
  51
- Checking the Wear of Chain, Pinion and Sprocket
  52
- Lubricating the Chain
  52
- Disassembling and Cleaning the Chain
  52
- Lubricating the Chain with or
  53
- Washing the Chain with or
  53
- Lubricating the Chain Without or
  53
- Washing the Chain Without or
  53
- Removing the Front Wheel
  54
- Reassembling the Front Wheel
  55
- Removing the Rear Wheel
  56
- Tires
  57
- Brakes
  57
- Brake Pads Removal
  58
- Pads Installation
  59
- Pads Cleaning
  59
- Brake Disc Wear
  60
- Disc Cleaning
  61
- Fluid Change
  61
- To Replace the Brake Fluid
  62
- Front Braking System Bleeding
  64
- Front Braking System Bleeding (SMR)
  66
- Rear Braking System Bleeding
  67
- Replacing the Muffler Deadening Material
  69
- Exhaust Muffler
  69
- Service Limit
  70
- Cylinder-Piston Fitting
  70
- Piston Ring/Piston Rings Groove Clearances
  72
- Piston Ring/Cylinder Clearance
  73
- Coupling the Connection Rod Small End Pin
  74
- Clutch Unit
  75
- Clutch Spring
  76
- Valve Guide
  76
- Valve
  76
- Valve Spring
  77
- Camshaft
  77
- Overhauling the Wheels
  78
- Deformation Rim
  78
- Wheel Spokes
  78
- Wheel Rim Axle Bending
  78
- Electric System (TE-SMR)
  79
Ignition System/Elettrical System
79
Special Tools
91
Tightening Torques
92
Vehicle Views
94
Kits
94
- Optional Parts List (TE)
  95
- Optional Parts List (TC)
  96
- Optional Parts List (TXC)
  97
- Optional Parts List (SMR)
  98
- Cleaning
  99
Appendix
99
- After Washing
  100
- Preparation for Washing
  100
- Where to be Careful When Washing
  100
Pre-Delivery Inspection
101
Note for Usa/Cdn- aus Models
102
- Spark Arrester Maintenance and Cleaning
  104
- Tampering Warning
  105
Alphabetical Index
105
Alphabetical Index
107

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