IBC SL 20-160 G3 Manuals

Manuals and User Guides for IBC SL 20-160 G3. We have 4 IBC SL 20-160 G3 manuals available for free PDF download: Installation & Operating Manual, Installation And Operating Instructions Manual, Manual

IBC SL 20-160 G3 Installation & Operating Manual (124 pages)

Residential Condensing Boiler

Brand: IBC | Category: Boiler | Size: 27.32 MB

Table of Contents
5
Safety Information
7
- Manual Safety Markings
  7
- Important Safety Instructions
  7
Specifications
9
- Cabinet Dimensions
  10
  - 10-85 G3, Sl 14-115 G3
    10
  - 20-160 G3
    11
  - 30-199 G3
    12
- Connection Specifications
  13
1 Introduction

15
- Standard Features and Benefits
  15
- Warranty
  16
2 Before Installation

17
3 Installation

19
- Code Requirements
  19
- Removing an Existing Boiler
  19
- Determining Location of the Appliance
  20
  - Best Installation Conditions
    21
- Mounting the Boiler
  21
- Connecting the Vent and Air Intake Pipes
  22
- Installation Clearances
  23
- Exhaust Venting and Air Intake
  24
  - Venting Code
    24
  - Venting Options
    25
  - Exhaust Vent Material
    25
  - Direct Vent
    26
  - Rooftop Vent Termination
    30
  - Sidewall Vent Termination
    33
  - Combustion Air Filtration System
    40
- Closet Installations
  40
- Installing the Condensate Trap
  41
- Installing a Condensate Neutralizer
  44
- Water Piping
  46
  - General Piping Best Practices
    48
  - System Piping
    48
- Gas Piping
  60
  - Gas Pressure
    61
- Electrical Connections
  62
4 About the Boiler Controller

67
- Controller
  67
- Control Interface
  68
5 Before Operating the Boiler

69
- Important Pre-Ignition Checks
  69
  - Checklist for Electrical Conditions, Ducting and Water Connections
    69
6 Boiler Operation

71
7 Service and Maintenance

79
8 Troubleshooting

93
- Electronic Components
  93
  - Temperature Sensors
    93
  - Fan
    94
  - Water Pressure Sensor
    94
  - Safety and Ignition Module (SIM+)
    95
- Troubleshooting Error Messages
  96
- Miscellaneous Touchscreen Controller Errors
  99
  - Ignition Issues
    100
  - Temperature Issues
    101
  - Miscellaneous Issues
    102
  - Cycling Issues
    103
- Appendices
  105
  - Wiring Diagrams
    105
    
    Controller Electrical Diagram
    105
    
    Internal Wiring Diagram
    106
    
    Sequence of Operation
    107
  - Exploded Views of Boiler Parts
    108
  - Installation & Commissioning Report
    121

IBC SL 20-160 G3 Installation And Operating Instructions Manual (90 pages)

MODULATING GAS BOILER

Brand: IBC | Category: Boiler | Size: 5.53 MB

Table of Contents
5
Installation
9
General
9
Code Requirements
11
LOCATION of a Boiler
11
Exhaust Venting & Air Intake
12
Applications
14
Exhaust Vent Material
14
Vent Travel
15
Venting Passage through Ceiling and Floor
16
Rooftop Vent Termination
16
Sidewall Vent Termination
17
Direct Vent" Combustion Air Intake Piping
22
Indoor Air" Combustion Air Intake
23
Combustion Air Filtration
24
Closet Installations
24
Condensate Removal
25
Condensate Trap
25
Condensate Trap Assembly - Installation
25
Condensate Trap Assembly - Cleaning Procedure
26
Further Installation Details
26
Water Piping
28
General Piping Issues
28
Basic System Piping Arrangements
33
Gas Piping
39
Electrical Connections
40
120 VAC Line Voltage Hook-Up
40
Power Quality and Electrical Protection
41
Zone Valve Hook-Up
41
Thermostat / Sensor Wiring
41
Other Wiring
42
Thermostat Heat Anticipator
42
Ibc Boiler Controller
45
General
45
Control
45
Control Interface
46
Startup & Commissioning
47
Lighting & Boiler Shutdown
47
Prior to Start-Up
48
Pre-Ignition Checks
48
Test Ignition Safety Shutoff
48
Commissioning
48
Fuel Conversion
50
Gaining Access to the Combustion Chamber
51
Removing the Burner
52
Removing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G3
52
Removing the Burner - SL 30-199 G3
52
Installing the Burner
53
Installing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G3
53
Installing the Burner - SL 30-199 G3
53
Maintenance
55
Boiler Maintenance
55
General Care
55
Inspection
55
Venting
55
Condensate Traps
55
Burner
55
Heat Exchanger
55
Pump
56
Gas Piping
56
Touchscreen Controller
56
Water
56
Freeze Protection
56
Boiler Treatment
56
Relief Valve - Maintenance and Testing
57
Geography & Components
58
Fan and Gas Valve Removal Instructions
59
Fan and Gas Valve Re-Assembly Instructions
59
Troubleshooting
61
Preliminary Checks
61
Electronic Components
62
Temperature Sensors
62
Fan
63
Water Pressure Sensor
63
Safety and Ignition Module
63
Low Water Cutoff Function: Reset and Test
64
Hi-Limit Temperature Manual Reset Function: Reset and Test
65
Troubleshooting
66
Using Control Module Errors Displayed
66
Ignition Problems
68
Cycling Problems
69
Temperature Problems
70
Miscellaneous
71
Diagrams
73
Parts Diagrams
74
Wiring Diagrams
80
Sequence of Operation
82
Installation & Commissioning Report
83
Installer Setup
84
Service Record
85
Notes
86
Revision History
89

IBC SL 20-160 G3 Installation And Operating Instructions Manual (86 pages)

MODULATING GAS BOILERS

Brand: IBC | Category: Boiler | Size: 5.12 MB

Safety Considerations
2
Specifications
3
Table of Contents
5
1 Installation

9
- General
  9
- Code Requirements
  11
- Location
  11
- Exhaust Venting & Air Intake
  12
  - Applications
    14
  - Exhaust Vent Material
    14
  - Vent Travel
    15
  - Venting Passage through Ceiling and Floor
    16
  - Rooftop Vent Termination
    16
  - Sidewall Vent Termination
    17
  - Direct Vent" Combustion Air Intake Piping
    22
  - Indoor Air" Combustion Air Intake
    23
  - Combustion Air Filtration
    24
  - Closet Installations
    24
- Condensate Removal
  25
- Water Piping
  28
  - General Piping Issues
    28
  - Basic System Piping Arrangements
    32
- Gas Piping
  38
- Electrical Connections
  39
  - 120 VAC Line Voltage Hook-Up
    39
  - Power Quality and Electrical Protection
    40
  - Zone Valve Hook-Up
    40
  - Thermostat / Sensor Wiring
    40
  - Other Wiring
    41
  - Thermostat Heat Anticipator
    41
2 Ibc Boiler Controller

43
- General
  43
- Control
  43
- Control Interface
  44
3 Startup & Commissioning

45
- Lighting & Boiler Shutdown
  45
- Prior to Start-Up
  46
  - Pre-Ignition Checks
    46
  - Test Ignition Safety Shutoff
    46
- Commissioning
  46
- Fuel Conversion
  48
4 Maintenance

51
- Boiler Maintenance
  51
  - General Care
    51
  - Inspection
    51
  - Venting
    51
  - Condensate Traps
    51
  - Burner
    51
  - Heat Exchanger
    51
  - Pump
    52
  - Gas Piping
    52
  - Touchscreen Controller
    52
  - Water
    52
  - Freeze Protection
    52
  - Boiler Treatment
    52
  - Relief Valve - Maintenance and Testing
    53
- Geography & Components
  54
  - Fan and Gas Valve Removal Instructions
    55
  - Fan and Gas Valve Re-Assembly Instructions
    55
5 Troubleshooting

57
- Preliminary Checks
  57
- Electronic Components
  58
- Troubleshooting
  62
  - Using Control Module Errors Displayed
    62
  - Ignition Problems
    64
  - Cycling Problems
    65
  - Temperature Problems
    66
  - Miscellaneous
    67
6 Diagrams

69
- Parts Diagrams
  70
- Wiring Diagrams
  76
- Sequence of Operation
  78
- Installation & Commissioning Report
  79
- Installer Setup
  80
- Service Record
  81
- Notes
  82
- Revision History
  85

IBC SL 20-160 G3 Manual (2 pages)

Installing the condensate trap

Brand: IBC | Category: Boiler | Size: 0.28 MB

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Boiler Boiler Supplies Water Heater Industrial Equipment Controller

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IBC SL 20-160 G3 Manuals

IBC SL 20-160 G3 Installation & Operating Manual (124 pages)

Table of Contents

1 Introduction

2 Before Installation

3 Installation

4 About the Boiler Controller

5 Before Operating the Boiler

6 Boiler Operation

7 Service and Maintenance

8 Troubleshooting

IBC SL 20-160 G3 Installation And Operating Instructions Manual (90 pages)

Table of Contents

IBC SL 20-160 G3 Installation And Operating Instructions Manual (86 pages)

Table of Contents

1 Installation

2 Ibc Boiler Controller

3 Startup & Commissioning

4 Maintenance

5 Troubleshooting

6 Diagrams

IBC SL 20-160 G3 Manual (2 pages)

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