IBC SL 40-399 G3 Manuals

Manuals and User Guides for IBC SL 40-399 G3. We have 3 IBC SL 40-399 G3 manuals available for free PDF download: Installation & Operating Manual, Installation And Operating Instructions Manual, Quick Start Manual

IBC SL 40-399 G3 Installation & Operating Manual (121 pages)

Commercial Condensing Boiler

Brand: IBC | Category: Boiler | Size: 4.46 MB

Table of Contents
5
Safety Information
7
Manual Safety Markings
7
Important Safety Instructions
7
Specifications
9
Cabinet Dimensions
10
26-260 G3
10
40-399 G3
11
Connection Specifications
13
Introduction
15
Standard Features and Benefits
16
Warranty
16
Before Installation
17
Installation
19
Code Requirements
19
Removing an Existing Boiler
19
Determining Location of the Appliance
20
Best Installation Conditions
21
Mounting the Boiler
21
Connecting the Vent and Air Intake Pipes
22
Installation Clearances
23
Exhaust Venting and Air Intake
24
Venting Code
25
Venting Options
25
Exhaust Vent Material
25
Direct Vent
26
Rooftop Vent Termination
31
Sidewall Vent Termination
33
Combustion Air Filtration System
41
Closet Installations
41
Installing the Condensate Trap
41
Installing a Condensate Neutralizer
45
Water Piping
46
General Piping Best Practices
50
System Piping
50
Gas Piping
59
Gas Pressure
59
Electrical Connections
60
Power Management, Quality and Electrical Protection
61
120VAC Line-Voltage Hook-Up
61
Other Wiring
62
Zone Valve Hook-Up
63
Thermostat / Sensor Wiring
63
Thermostat Heat Anticipator
63
About the Boiler Controller
65
Controller
65
Control Interface
66
Before Operating the Boiler
67
Important Pre-Ignition Checks
67
Checklist for Electrical Conditions, Ducting and Water Connections
67
Boiler Operation
69
Lighting and Shutting down the Boiler
69
Testing the Ignition Safety Shutoff
70
Commissioning
70
Checking a Boiler's Fuel Source
71
Performing a Fuel Conversion
71
Adjusting the Gas Valve
73
Service and Maintenance
77
Maintenance Checklist for Homeowner
77
Maintenance Checklist for Heating Contractor
77
Touchscreen Boiler Controller
78
General Boiler Maintenance
78
Replacing the Fan, Gas Valve, and Burner
82
Replacing the Fan
84
Replacing the Gas Valve
86
Replacing the Burner
89
Cleaning the Condensate Trap
93
Troubleshooting
97
Electronic Components
97
Temperature Sensors
97
Fan
98
Water Pressure Sensor
99
Safety and Ignition Module (SIM)
99
Troubleshooting Error Messages
100
Maximum Ignition Trials Error
101
Hi Limit Cut-Off Temperature Error
101
Low Water Cut-Off Error
102
Aux. Interlock 1 or
102
Miscellaneous Touchscreen Controller Errors
102
Ignition Issues
103
Temperature Issues
105
Miscellaneous Issues
106
Cycling Issues
107
Appendices
109
Wiring Diagrams
109
Controller Electrical Diagram
109
Internal Wiring Diagram
110
Sequence of Operations
111
Exploded Views of Boiler Parts
112
Boiler Part Diagrams - SL 26-260 G3
112
Boiler Part Diagrams - SL 40-399 G3
115
Installation & Commissioning Report
119

IBC SL 40-399 G3 Installation And Operating Instructions Manual (88 pages)

MODULATING GAS BOILERS Natural Gas or Propane

Brand: IBC | Category: Boiler | Size: 3.62 MB

Safety Considerations
2
Specifications
3
Table of Contents
5
1 Installation

9
- General
  9
- Code Requirements
  11
- Location
  11
- Exhaust Venting and Air Intake
  12
  - Applications
    14
  - Exhaust Vent Material
    14
  - Vent Travel
    15
  - Venting Passage through Ceiling and Floor
    17
  - Rooftop Vent Termination
    17
  - Sidewall Vent Termination
    18
  - Direct Vent" Combustion Air Intake Piping
    23
  - Indoor Air" Combustion Air Intake
    24
  - Combustion Air Filtration
    25
  - Closet Installations
    25
- Condensate Removal
  26
- Water Piping
  29
  - General Piping Issues
    29
  - Installation Rules
    32
- Gas Piping
  36
- Electrical Connections
  37
  - 120 VAC Line Voltage Hook-Up
    37
  - Power Quality and Electrical Protection
    38
  - Zone Valve Hook-Up
    38
  - Thermostat / Sensor Wiring
    38
  - Other Wiring
    38
  - Thermostat Heat Anticipator
    39
2 Ibc Boiler Controller

41
- General
  41
- Control
  41
- Control Interface
  42
3 Startup & Commissioning

43
- Boiler Shutdown & Lighting
  43
- Prior to Start-Up
  44
  - Pre-Ignition Checks
    44
  - Test Ignition Safety Shutoff
    44
- Commissioning
  44
  - Gas Valve and Fan Diagrams
    46
- Fuel Conversion
  47
  - Gaining Access to Combustion Chamber and Burner Removal Instructions
    48
4 Maintenance

51
- Boiler Maintenance
  51
  - General Care
    51
  - Inspection
    51
  - Venting
    51
  - Condensate Traps
    51
  - Burner
    51
  - Heat Exchanger
    51
  - Pump
    52
  - Gas Piping
    52
  - Touchscreen Boiler Controller
    52
  - Water
    52
  - Freeze Protection
    52
  - Boiler Treatment
    52
  - Relief Valve - Maintenance and Testing
    53
- Geography & Components
  54
5 Troubleshooting

59
- Preliminary Checks
  59
- Electronic Components
  60
  - Temperature Sensors
    60
  - Fan
    61
  - Water Pressure Sensor
    61
  - Safety and Ignition Module (SIM)
    61
  - Low Water Cutoff Function: Reset and Test
    62
  - Water Temperature Function: Reset and Test
    63
- Troubleshooting
  64
  - Using Control Module Errors Displayed
    64
  - Ignition Problems
    66
  - Cycling Problems
    67
  - Temperature Problems
    68
  - Miscellaneous
    69
6 Diagrams

71
- Parts Diagrams
  72
- Wiring Diagrams
  79
- Sequence of Operation
  81
- Installation & Commissioning Report
  82
- Installer Set-Up
  83
- Service Record
  84
- Notes
  85
- Revision History
  87

IBC SL 40-399 G3 Quick Start Manual (7 pages)

Brand: IBC | Category: Boiler | Size: 0.54 MB

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Boiler Boiler Supplies Water Heater Controller Industrial Equipment

More IBC Manuals

IBC SL 40-399 G3 Manuals

IBC SL 40-399 G3 Installation & Operating Manual (121 pages)

Table of Contents

IBC SL 40-399 G3 Installation And Operating Instructions Manual (88 pages)

Table of Contents

1 Installation

2 Ibc Boiler Controller

3 Startup & Commissioning

4 Maintenance

5 Troubleshooting

6 Diagrams

IBC SL 40-399 G3 Quick Start Manual (7 pages)

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