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IP-100D
JUKI IP-100D Manuals
Manuals and User Guides for JUKI IP-100D. We have
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JUKI IP-100D manuals available for free PDF download: Engineer's Manual, Instruction Manual
JUKI IP-100D Instruction Manual (151 pages)
Computer-controlled, Direct-drive, High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine (Quick-reverse type)
Brand:
JUKI
| Category:
Sewing Machine
| Size: 2.28 MB
Table of Contents
Instruction Manual
1
Important Safety Instructions
2
For Safe Operation
3
Caution before Operation
4
Table of Contents
5
1 Name of each Component
7
2 Specifications
8
Specifications of the Machine Head
8
Specifications of the Electrical Box
8
Before Setting the Pattern
8
3 Stitch Pattern Table
9
Initial Value of the Stitch Pattern and the Table
10
4 Installation
12
Installation of the Sewing Machine Head
12
Removing the Needle Bar Stopper
13
Attaching the Knee-Lifter
13
Adjusting the Height of the Knee Lifter
13
Installing the Electrical Box
14
Connecting the Power Switch Cord
14
Installing the Operation Panel (IP-100(D))
14
Connecting the Cords
15
Preparation of Wiring
15
Connecting the Connectors
16
Attaching the Connecting Rod
20
Adjustment of the Pedal
21
Installing the Thread Stand
21
Installing the Bird's Nest Prevention (CB) Type Sewing Machine
21
Lubrication
23
Test Run
24
Turn on the Power
24
How to Operate the Pedal
24
5 Preparation before Sewing
25
Inserting the Needle
25
Removing the Bobbin Case
25
Winding the Bobbin Thread
25
Placing the Bobbin Case and the Bobbin
26
Threading the Machine Head
27
Adjusting the Stitch Length
27
Adjusting the Condensation Stitching
27
6 How to Use the Operation Panel
28
Names and Functions of the Respective Sections
28
Before Setting the Pattern 2
30
Limitation of the Max. Zigzag Width
30
Setting the Reference of Stitch Base Line
32
Setting the Feed Amount
33
Basic Screen
34
List of the Display Pictographs of each Screen
35
Setting the Sewing Pattern
58
Selecting the Zigzag Pattern
58
Setting of the Sewing Shape
60
Standard Zigzag, 2-Step Zigzag and 3-Step Zigzag Stitch
60
Scallop Stitching
62
Blind Stitch Sewing
65
Custom Pattern Stitching
66
T Stitch, Left
67
T Stitch, Right
68
Pattern 1
70
Pattern 2 (Fagoting)
71
Pattern 3
73
Pattern 4
75
Setting of the Number of Rotations
77
Reverse Feed Stitching
77
Standard Condensation
78
2-Point Condensation
80
Condensation Custom
81
Comparision Table of the Reverse Stitch of each Shape
82
Selection of the Kind of Stitching
83
Overlapped Stitching
83
Programmed Stitching
83
Custom Pattern
85
Custom Pattern Setting
85
New Creation of the Custom Pattern
86
Custom Pattern Edit
87
Of the Custom Pattern
87
Registration, Copy and Deletion of the Custom Pattern
87
Condensation Custom
89
Condensation Custom Setting
89
Condensation Custom Edit
90
Pattern Stitching
91
Setting the Pattern Stitching
91
Registering the Pattern Stitching
92
Copy and Deletion of the Pattern Stitching
93
Continuous Stitching
94
New Creation of the Continuous Stitching
95
Continuous Stitching Edit
95
Copy and Deletion of the Continuous Stitching
97
Cycle Stitching
98
New Creation of the Cycle Stitching
98
Cycle Stitching Edit
98
Copy and Deletion of the Cycle Stitching
100
Teaching
101
Performing the Programmed Stitching Using the Cycle Stitching
102
Counter
102
Thread Trimming Counter
102
Bobbin Thread Counter
102
Information
103
Sewing Common Data
104
Limiting Procedure of Max.zigzag Width Limitation
104
Max.zigzag Width Limitation Value
104
Normal Feed Limitation Value
104
Reference of Stitch Base Line
104
Reverse Feed Limitation Value
104
Counter Function
105
Key Lock
105
Mirror Function Setting
105
Position of the Stitch Base Line of Condensation Custom
105
Selection of Max. Zigzag Width Limitation Display When the Power Is Turned on
105
Sewing Management Information
106
Communication Mode
109
Setting for Functions
113
How to Change over to the Function Setting Mode
113
Function Setting List
116
Detailed Explanation of Selection of Functions
120
External Interface
125
Smart Media Slot
125
RS-232C Port
125
General Input Port (Production Control Switchconnecting Connector)
125
7 Sewing
126
Adjusting the Thread Tension
126
Adjusting the Pressure of the Presser Foot
127
One-Touch Type Reverse Feed Stitching Mechanism
127
Pattern 2 (Fagoting) Sewing
128
Hand Switch
129
8 Standard Adjustment
130
Adjusting the Amount of Oil in the Hook
130
Adjusting the Amount of Lubricating to Face Plate Section
130
Adjusting the Height of the Presser Bar
131
Adjusting the Micro-Lifting Mechanism of the Presser Foot
131
Height and Inclination of the Feed Dog
131
Hook Adjusting Mode
132
Attaching / Removing the Hook
133
Adjusting Height of the Needle Bar
134
Adjusting the Needle-To-Hook Timing and the Needle Guard
134
Adjusting the Stop Position of the Needle
135
Adjusting the Thread Trimmer
135
Adjusting the Needle Thread Feeding Device
136
Adjusting the Bird's Nest Prevention (CB) Type Wiper
137
Replacing Procedure of the Bird's Nest Prevention (CB) Type Presser Knife
138
9 Maintenance
139
Replacing the Power Fuse
139
Adjusting the Contrast of the Operation Panel Display
140
Draining
140
(Bird's Nest Prevention (CB) Type Only)
140
Cleaning the Dust Bag (Bird's Nest Prevention (CB) Type Only)
140
Cleaning the Cooling Fan
141
Cleaning the Hook Section
141
Cleaning the Rear Cover of the Control Box
141
Cleaning the Operation Panel Screen
141
Replacing Procedure of the Hook Shaft Oil Wick
142
Applying the Exclusive Grease
142
10 At a Time Like this
143
11 Error Display
144
Error Code List (Error Display in Panel)
145
12 Troubles and Corrective Measures
149
JUKI IP-100D Engineer's Manual (154 pages)
Computer-controlled, Direct-drive, High-speed, 1-needle, Lockstitch, Zigzag Stitching Machine
Brand:
JUKI
| Category:
Sewing Machine
| Size: 1.97 MB
Table of Contents
Table of Contents
3
Specifications
5
Specifications of the Machine Head
5
Stitch Pattern Table
6
Function List
7
Cautions in Operation
8
Name of each Component
8
Standard Adjustment
10
Height and Inclination of the Feed Dog
10
Adjusting the Feed Timing
10
Adjusting the Feed Timing (Excluding A-SR)
10
Adjusting the Feed Timing (for A-SR Only)
12
Adjusting the Feed Amount
14
Adjusting the Feed Amount (Excluding A-SR)
14
Adjusting the Feed Amount (A-SR Only)
16
Position of the Feed Dog
18
Adjusting the Slippage of Materials (for A-SU and A-DU)
20
Adjusting the Origin of the Needle Rocking Motor
22
Adjusting the Needle Entry Position (in Terms of Needle Rocking Direction)
24
Adjusting the Needle Entry Position (in Terms of Longitudinal Direction)
24
Adjusting the Longitudinal Play at the Needle Bar
24
Position of the Needle Bar Connection Guide
26
Height of the Needle Bar
26
Adjusting the Needle-To-Hook Timing and the Needle Guard
28
Position of the Bobbin Case Stopper
30
Orientation of the Needle Bar Thread Holder
30
Position of the Thread Tension
32
Position of the Pre-Tension
32
Position of the Thread Take-Up Spring Guard
34
Installing the Thread Take-Up Thread Guide B
34
Installing the Thread Take-Up
34
Installation of the Presser Foot
36
Installing and Adjusting the Bobbin Winder Unit
36
Adjusting the Amount of Oil in the Hook (A-SS/-7, A-SU/-7, A-SR)
38
Adjusting the Thread Trimming Unit (Thread Trimmer Type Only)
40
Initial Position of the Moving Knife (Thread Trimmer Type Only)
40
Timing of the Thread Trimming Cam(Thread Trimmer Type Only)
42
Installing/Removing the Knife Unit (Thread Trimmer Type Only)
42
Stop Position of the Needle after Thread Trimming (Needle up Stop)
42
Clearance Provided between the Main Shaft Handwheel and the Stator
44
Position of the Automatic Reverse Stitching Magnet (Excluding A-SR)
44
Adjusting the Thread Tension Releasing Solenoid (Thread Trimmer Type Only)
44
Adjusting the Stitch Length Dial (Excluding A-SR)
46
Adjusting the Lubrication Mechanism (A-SS and A-SU, A-SR Only)
48
Adjusting the Position of the Thread Draw-Out Wire (for the Machine with Thread Trimmer Only)
48
Adjusting the Stroke of the Thread Draw-Out Wire (for the Machine with Thread Trimmer Only)
50
Installing the Wiper Base (WB Type Only)
50
Adjusting the Wiper Solenoid (WB Type Only)
52
Position of the Wiper
52
WB Type
52
CB Type
54
Procedures of Disassembing/Assembling and Cautions
56
Adjusting and Assembling of the Gear Box (Large)
56
Replacing the Motor
58
Replacing the Timing Belt
60
Removing/Installing the Gear Box Cover
62
Disassembling/Assembling the Needle Bar Support Base Shaft (Asm.)
62
Adjusting/Assembling the Reverse Feed Control Lever (A-SR Only)
74
Maintenance
80
Changing Procedure between Single Phase 100 to 120V and 3-Phase 200 to 240V
80
Replacing Procedure of the Printed Circuit Board
81
Maintenance of the Hook Lubricating Pipe Oil Filter
82
Cleaning the Cooling Fan
83
Applying the Exclusive Grease
84
Hook Shaft Gear
88
Adjusting the Needle Rocking Link
89
Lubricating to Face Plate Section (A-SS and A-SU, A-SR Only)
90
Protruding Amount of the Hook Shaft
92
Adjusting the Feed Stepping Motor Unit (A-SR Only)
92
Draining of CB Type
93
Cleaning the Dust Bag of CB Type
93
Operation Panel
94
Names of the Respective Sections
94
Information
96
Matters that Demand Special Attention Regarding the Operation Panel, IP-100
110
Specifications of Sc-915/916
111
Function Setting Procedure of Sc-915/916
111
How to Change over to the Function Setting Mode
111
Function Setting List
115
Detailed Explanation of Selection of Functions
119
External Output/Input Connectors
125
Connector Connection Diagram
125
Error Display
126
Error Code List (Error Display in Panel)
127
Warning List
130
Screws for Attachments
131
Spare Parts
131
Optional Cord
132
Relay Cord a Asm. for Standing Machine (Part No. M9701351AA0)
132
Relay Cord a Asm. for DC24V (Part No. M9703351AA0)
133
Troubles and Corrective Measures
134
With Regard to Lubrication
134
With Regard to Sewing
136
With Regard to Mechanical Components
141
Confirmation
148
Block Diagram
149
Block Diagram a (for SC-915)
149
Block Diagram B (for SC-916)
150
Operation Panel Block Diagram
151
Drawing of Table
152
Custom Pattern Needle Entry Position Data Sheet
153
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