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Lochinvar CP-M Series manual available for free PDF download: Installation, Commissioning & Maintenance Instructions
Lochinvar CP-M Series Installation, Commissioning & Maintenance Instructions (94 pages)
High Efficiency Gas Fired Condensing Boilers
Brand:
Lochinvar
| Category:
Boiler
| Size: 5.11 MB
Table of Contents
Table of Contents
2
1 Introduction
4
2 Principal Parts
5
3 Technical Data
17
4 General Requirements
20
Related Documents
20
5 Water Quality
21
Water Chemistry
21
Air/Dirt Separation
21
Water Pressure
21
6 Location
22
Plant Room Requirements
22
General Requirements
22
Clearances
22
Mounting the Boiler
22
Mounting the Boiler on a Frame
22
Mounting the Boiler on the Wall
22
Condensate Drain
23
Filling the Condensate Trap
23
7 Gas Supply
23
Service Pipes
23
Meters
24
Gas Supply Pipes
24
Boosted Gas Supplies
24
Plant-Room Control Valve
24
Equipment Gas System Leak Check
24
8 Flue System
24
Flue Terminal Locations
24
Approved Flue System
25
Type B 23P Flue Gas Systems
25
Installation Precautions
26
Maximum Length - Concentric Flue
26
Worked Example - Concentric Flue
26
Maximum Length - Conventional/Twin-Pipe Flue
26
Worked Example - Conventional Flue
27
Worked Example - Twin-Pipe Flue
28
Flue Discharge
28
Flue Terminal Installation
28
Type B 23 (Conventional Flue)
28
Type C 13 (Horizontal Balanced Flue)
29
Type C 33 (Vertical Balanced Flue)
29
Type C
30
(Twin Pipe Flue)
30
Common Flue Systems
30
Flue Terminal Guarding
31
Condensate Drain
31
9 Air Supply
31
Combustion Ventilation
31
Cooling Ventilation
32
Mechanical Ventilation
32
Worked Example - Mechanical Inlet/Natural Discharge
32
Worked Example - Mechanical Inlet/Mechanical Discharge (Minimum Combustion Air Flow Rate)
33
Worked Example - Mechanical Inlet/Mechanical Discharge (Alternate Combustion Air Flow Rate)
33
10 Water Connections
33
Flow/Return Connections
33
Open Vented System Arrangement
33
Sealed System Arrangement
34
Expansion Vessel Sizing
34
Circulating Pumps
34
Dirt Separator/Strainer
38
Air Separator
38
Roof-Top Installation
38
Installation Schematic Drawings
38
11 Electrical Supply
41
Connector Strip
41
Arc Welding Precautions
43
Ancillary Equipment
43
Outside Temperature Sensor
43
Safety Circuit
43
Cascade Control
43
Cascade Wiring
43
Cascade Sensor
43
Time, Temperature and Zone Control
43
Cp-M+ Wiring Diagram
44
12 Control Interface
45
Control Panel / Display Unit
45
Control Panel Menu Structure
46
Display During Operation
47
Monitor Screens
48
Service Function
50
Schornsteinfeger Function
51
Setting the Time & Date
52
Setpoints
53
Setting the Timer Programs
54
Outside Temperature Compensation
57
Main Parameters for Setting the Compensated Heating Curve
57
Additional Parameters for Setting the Compensated Heating Curve
58
Setting Outside Temperature Compensation
59
Checking the Operating History
60
Checking the Fault History
61
Setting the Maintenance Specifications
62
Setting the User Lock
65
13 Parameters
66
Setting the Parameters with the Display Menu
66
14 Commissioning and Testing
72
Electrical Installation
72
Gas Installation
72
Water Connections
72
Commissioning the Equipment
72
General Checks Prior to Lighting
72
Equipment Checks Prior to Lighting
72
Procedure for Initial Lighting
73
Gas Pressure Adjustment and Combustion Checks
73
Temperature Adjustment Procedure
74
Installation Noise
74
15 Lpg Fuel
75
Related Documents
75
Conversion and Commissioning Procedure
75
16 Maintenance
77
General
77
Burner Inspection
77
Burner Removal
78
Cleaning the Heat Exchanger
79
Draining the Boiler System
79
Draining an Individual Boiler
79
Draining the Complete System
79
Refilling the System
79
Other Checks
80
Relief Valves (if Fitted)
80
Flue System
80
Setting a Replacement Gas Valve
81
17 Troubleshooting
83
Lock-Out Codes
83
Blocking Codes
88
Important Messages
91
18 User Instructions
91
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