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MacDon FlexDraper FD2 Series Manuals
Manuals and User Guides for MacDon FlexDraper FD2 Series. We have
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MacDon FlexDraper FD2 Series manuals available for free PDF download: Manual, Installation Instructions Manual, Quick Start Manual
MacDon FlexDraper FD2 Series Manual (560 pages)
Brand:
MacDon
| Category:
Farm Equipment
| Size: 68.62 MB
Table of Contents
Summary of Changes
11
Recording Model and Serial Number
14
Table of Contents
15
Chapter 1: Safety
25
Safety Alert Symbols
25
Signal Words
26
General Safety
27
Maintenance Safety
29
Hydraulic Safety
30
Safety Signs
31
Installing Safety Decals
31
Safety Decal Locations
32
Understanding Safety Signs
37
Chapter 2: Product Overview
45
Definitions
45
Product Specifications
47
FD2 Series Flexdraper
51
Header Dimensions
51
FD2 Series Flexdraper Header Component Identification
52
FM200 Float Module Component Identification
53
Chapter 3: Operation
55
Owner/Operator Responsibilities
55
Operational Safety
56
Header Safety Props
56
Reel Safety Props
57
Engaging Reel Safety Props
57
Disengaging Reel Safety Props
58
Header Endshields
59
Opening Header Endshields
59
Closing Header Endshields
60
Checking and Adjusting Header Endshields
61
Removing Header Endshields
64
Installing Header Endshields
65
Reel Drive Cover
65
Removing Reel Drive Cover
65
Installing Reel Drive Cover
67
Flex Linkage Cover
68
Removing Inboard Flex Linkage Covers
68
Installing Inboard Flex Linkage Covers
69
Removing Outboard Flex Linkage Covers
69
Installing Outboard Flex Linkage Covers
70
Daily Start-Up Check
72
Break-In Period
73
Shutting down the Combine
74
Cab Controls
75
Header Attachment/Detachment
76
New Holland Combines
76
Attaching Header to New Holland CR/CX Combine
76
Detaching Header from New Holland CR/CX Combine
80
Feeder Deflectors - New Holland CR Series Combines
85
Attaching Header to / Detaching Header from FM200 Float Module
85
Detaching Header from FM200 Float Module
86
Attaching Header to FM200 Float Module
90
Header Setup
95
Header Attachments
95
Header Settings
95
Optimizing Header for Straight-Combining Canola
107
Reel Settings
108
Floating Crop Divider Settings - Optional
110
Float Module Setup
113
FM200 Feed Auger Configurations
113
Ultra Narrow Configuration - Auger Flighting
115
Narrow Configuration - Auger Flighting
119
Medium Configuration - Auger Flighting
122
Wide Configuration - Auger Flighting
124
Ultra Wide Configuration - Auger Flighting
127
Auger Flighting
129
Removing Feed Auger Fingers
136
Installing Feed Auger Fingers
138
Setting Auger Position
140
Checking and Adjusting Feed Auger Springs
142
Stripper Bars
143
Header Operating Variables
144
Cutting off Ground
144
Adjusting Stabilizer Wheels
145
Adjusting Easymove ™ Transport Wheels
146
Adjusting Contourmax ™ Wheels with Foot Switch
147
Leveling Contourmax ™ Wheel Height
148
Cutting on Ground
150
Adjusting Inner Skid Shoes
150
Adjusting Outer Skid Shoes
151
Header Float
152
Checking and Adjusting Header Float
153
Changing Float Spring Configuration
158
Locking/Unlocking Header Float
164
Locking/Unlocking Header Wings
164
Operating in Flex Mode
167
Operating in Rigid Mode
169
Disabling Flex Frown Limiter
170
Enabling Flex Frown Limiter
171
Checking and Adjusting Wing Balance
172
Header Angle
176
Adjusting Header Angle from Combine
178
Reel Speed
178
Optional Reel Drive Sprockets
179
Ground Speed
180
Side Draper Speed
181
Adjusting Side Draper Speed
181
Feed Draper Speed
182
Knife Speed Information
182
Checking Knife Speed
183
Reel Height
184
Checking and Adjusting Reel Height Sensor
185
Replacing Reel Height Sensor
188
Reel Fore-Aft Position
189
Adjusting Reel Fore-Aft Position
190
Repositioning Fore-Aft Cylinders - Single Reel
190
Repositioning Fore-Aft Cylinders - Double Reel
193
Repositioning Fore-Aft Cylinders - Triple Reel
197
Checking and Adjusting Fore-Aft Position Sensor
200
Reel Tine Pitch
202
Reel Cam Settings
202
Adjusting Reel Cam
204
Upper Cross Auger
205
Adjusting Upper Cross Auger Position
205
Checking Upper Cross Auger for Interference
207
Crop Dividers
208
Removing Crop Dividers
208
Installing Crop Dividers
210
Removing Floating Crop Dividers
211
Installing Floating Crop Dividers
213
Adjusting Floating Crop Dividers
216
Crop Divider Rods
223
Removing Crop Divider Rods
223
Installing Crop Divider Rods
224
Optional Rice Divider Rods
225
Auto Header Height Control
226
Auto Header Height Control Sensor Operation
227
Sensor Output Voltage Range - Combine Requirements
229
Manually Checking Voltage Limits
229
Replacing Float Height Sensor
232
Volt Adapter - New Holland Combines Only
234
New Holland Combines - CR/CX Series - 2014 and Prior
234
Checking Voltage Range from Combine Cab - New Holland CR/CX Series
234
Header Settings Quick Reference - New Holland CR Series
237
Setting up Auto Header Height Control - New Holland CR/CX Series
237
Calibrating Auto Header Height Control - New Holland CR/CX Series
238
Calibrating Maximum Stubble Height - New Holland CR/CX Series
240
Adjusting Header Raise Rate - New Holland CR/CX Series
241
Setting Header Lower Rate - New Holland CR/CX Series
241
Setting Auto Header Height Control Sensitivity - New Holland CR/CX Series
242
Setting Preset Cutting Height - New Holland CR/CX Series
243
New Holland Combines - CR Series - 2015 and Later
244
Checking Voltage Range from Combine Cab - New Holland CR Series
244
Setting up Auto Header Height Control - New Holland CR Series
247
Setting up Reel Speed - New Holland CR Series
250
Calibrating Auto Header Height Control - New Holland CR Series
251
Calibrating Reel Height Sensor and Reel Fore-Aft Sensor - New Holland CR Series
254
Checking Reel Height Sensor Voltages - New Holland CR Series
256
Setting Preset Cutting Height - New Holland CR Series
257
Setting Maximum Work Height - New Holland CR Series
259
Configuring Reel Fore-Aft, Header Tilt, and Header Type - New Holland CR Series
260
Leveling Header
263
Unplugging Cutterbar
265
Unplugging Float Module Feed Draper
266
Transport
267
Transporting Header on Combine
267
Towing
267
Attaching Header to Towing Vehicle
268
Precautions for Towing Header
268
Converting from Transport to Field Position (Option)
269
Moving Left Outboard Wheel from Transport to Working Position - Contourmax ™ Option
269
Removing Tow-Bar
270
Storing Tow-Bar
273
Moving Front (Left) Wheels into Field Position
274
Moving Rear (Right) Wheels into Field Position
276
Converting from Field to Transport Position (Option)
278
Moving Left Outboard Wheel from Working to Transport Position
278
Moving Front (Left) Wheels into Transport Position
279
Moving Rear (Right) Wheels into Transport Position
281
Removing Tow-Bar from Storage
283
Attaching Tow-Bar
284
Storing the Header
287
Chapter 4: Maintenance and Servicing
289
Preparing Machine for Servicing
289
Maintenance Requirements
290
Maintenance Schedule/Record
290
Break-In Inspection
293
Equipment Servicing - Preseason
294
Equipment Servicing - End-Of-Season
294
Checking Hydraulic Hoses and Lines
295
Lubrication
296
Lubrication Intervals
296
Every 10 Hours
296
Every 25 Hours
297
Every 50 Hours
298
Every 100 Hours
302
Every 250 Hours
304
Every 500 Hours
306
Greasing Procedure
307
Lubricating Reel Drive Chain
308
Lubricating Auger Drive Chain
309
Lubricating Header Drive Main Gearbox
310
Checking Oil Level in Header Drive Main Gearbox
310
Adding Oil to Header Drive Main Gearbox
311
Changing Oil in Header Drive Main Gearbox
311
Lubricating Header Drive Completion Gearbox
312
Checking Oil Level in Header Drive Completion Gearbox
312
Adding Oil to Header Drive Completion Gearbox
313
Changing Oil in Header Drive Completion Gearbox
314
Hydraulics
316
Checking Oil Level in Hydraulic Reservoir
316
Adding Oil to Hydraulic Reservoir
316
Changing Oil in the Hydraulic Reservoir
317
Changing Oil Filter
318
Electrical System
319
Replacing Light Bulbs
319
Header Drive
320
Removing Driveline Connecting Float Module to Combine
320
Installing Driveline
322
Removing Driveline Guard
325
Installing Driveline Guard
327
Adjusting Chain Tension - Main Gearbox
329
Adjusting Chain Tension - Completion Gearbox
330
Auger
332
Adjusting Feed Auger to Pan Clearance
332
Checking Feed Auger Chain Tension
334
Checking Feed Auger Drive Chain Tension - Quick Method
334
Checking Feed Auger Drive Chain Tension - Thorough Method
336
Removing Auger Drive Chain
338
Installing Auger Drive Chain
341
Adjusting Feed Auger Drive Chain Tension
344
Auger Flighting
346
Auger Fingers
346
Removing Feed Auger Fingers
346
Installing Feed Auger Fingers
349
Checking Auger Finger Timing
351
Adjusting Auger Finger Timing
351
Knife
354
Replacing Knife Section
354
Removing Knife
355
Removing Knifehead Bearing
357
Installing Knifehead Bearing
358
Installing Knife
358
Spare Knives
360
Pointed Knife Guards and Hold-Downs
361
Pointed Knife Guards on Single-Knife Headers
362
Pointed Knife Guards on FD235 Double-Knife Header
363
Pointed Knife Guards on FD240 Double-Knife Header
364
Pointed Knife Guards on FD241 Double-Knife Header
365
Pointed Knife Guards on FD245 Double-Knife Header
366
Pointed Knife Guards on FD250 Double-Knife Header
367
Adjusting Knife Guards and Guard Bar
368
Replacing Pointed Knife Guards
370
Checking Hold-Down - Pointed Knife Guards
371
Adjusting Hold-Down - Pointed Knife Guards
372
Replacing Pointed Center Knife Guard - Double-Knife
373
Checking Center Hold-Down - Pointed Knife Guards
376
Adjusting Center Hold-Down - Pointed Knife Guards
376
Short Knife Guards and Hold-Downs
378
Short Knife Guards on Single-Knife Headers
379
Short Knife Guards on Double-Knife Headers - All Sizes Except 12.5 M (41 Ft.)
380
Short Knife Guards on 12.5 M (41 Ft.) Double-Knife Header
381
Replacing Short Knife Guards or End Knife Guards
382
Checking Hold-Down - Short Knife Guards
384
Adjusting Hold-Down - Short Knife Guards
384
Replacing Center Knife Guard - Double-Knife
385
Checking Center Hold-Down - Short Knife Guards
388
Adjusting Center Hold-Down - Short Knife Guards
388
Knifehead Shield
389
Installing Knifehead Shield
389
Knife Drive System
391
Knife Drive Box
391
Checking Oil Level in Knife Drive Box
391
Checking Mounting Bolts
392
Changing Oil in Knife Drive Box
392
Feed Deck
394
Replacing Feed Draper
394
Checking and Adjusting Feed Draper Tension
397
Feed Draper Drive Roller
398
Removing Feed Draper Drive Roller
398
Installing Feed Draper Drive Roller
401
Removing Feed Draper Drive Roller Bearing
402
Installing Feed Draper Drive Roller Bearing
404
Feed Draper Idler Roller
405
Removing Feed Draper Idler Roller
405
Installing Feed Draper Idler Roller
407
Replacing Feed Draper Idler Roller Bearing
410
Lowering Feed Deck Pan
414
Raising Feed Deck Pan
415
Checking Link Holder Hooks
416
Stripper Bars
419
Removing Stripper Bars
419
Installing Stripper Bars
419
Replacing Feed Deflectors on New Holland CR Combines
420
Header Side Drapers
422
Removing Side Drapers
422
Installing Side Drapers
423
Adjusting Deck Height
424
Adjusting Side Draper Tension
426
Adjusting Side Draper Tracking
428
Inspecting Draper Roller Bearing
430
Removing Side Draper Deck Idler Roller
430
Replacing Side Draper Deck Idler Roller Bearing
432
Installing Side Draper Deck Idler Roller
434
Removing Side Draper Drive Roller
435
Replacing Side Draper Drive Roller Bearing
437
Installing Side Draper Drive Roller
439
Reel
441
Reel Clearance to Cutterbar
441
Measuring Reel Clearance
441
Adjusting Clearance between Reel and Cutterbar
445
Reel Frown
449
Adjusting Reel Frown
449
Centering Reel
449
Reel Fingers
450
Removing Steel Fingers
451
Installing Steel Fingers
451
Removing Plastic Fingers
452
Installing Plastic Fingers
453
Tine Tube Bushings
454
Removing Bushings from Reels
454
Installing Bushings Onto Reels
459
Reel Endshields
465
Replacing Reel Endshields at Outboard Cam End
466
Replacing Reel Endshields at Inboard Cam End
468
Replacing Reel Endshields at Outboard Tail End
469
Replacing Reel Endshields at Inboard Tail End
471
Replacing Reel Endshield Supports
473
Reel Drive
475
Reel Drive Chain
475
Loosening Reel Drive Chain
475
Tightening Reel Drive Chain
476
Reel Drive Sprocket
477
Removing Reel Drive Single Sprocket
478
Installing Reel Drive Single Sprocket
479
Changing Reel Speed Chain Position with Two Speed Kit Installed
479
Double-Reel or Triple-Reel Drive U-Joint
480
Removing Double-Reel or Triple Reel Drive U-Joint
480
Installing Double-Reel or Triple Reel U-Joint
482
Reel Drive Motor
483
Removing Reel Drive Motor
483
Installing Reel Drive Motor
484
Replacing Drive Chain
486
Contour Wheels - Option
488
Leveling Contourmax ™ Wheel Height
488
Lubricating Contour Wheel System
490
Zeroing Mechanical Indicator
492
Transport System - Option
494
Checking Wheel Bolt Torque
494
Checking Transport Assembly Bolt Torque
494
Checking Tire Pressure
496
Changing Tow-Bar Hitch Connection from Pintle to Clevis
497
Changing Tow-Bar Hitch Connection from Clevis to Pintle
499
Vertiblade ™ Vertical Knife - Option
501
Replacing Vertical Knife Sections
501
Greasing Vertical Knife
504
Chapter 5: Options and Attachments
507
Crop Delivery Kits
507
Crop Lifter Kit
507
Crop Lifter Storage Rack Kit
507
Crop Divider Storage Bracket Kit
508
Floating Crop Dividers
508
Full Length Upper Cross Auger
509
Rice Divider Rod Kit
510
Vertiblade ™ Vertical Knife Kit
510
Cutterbar Kits
511
Rock Retarder Kit
511
Four-Point Knife Guard
511
FM200 Float Module Kits
512
Sensor Adapter Kit
512
Crop Deflector Kits
512
Extended Center Filler
513
Feed Auger High-Wear Flighting Extension Kit
513
Full Interface Filler Kit
514
Hydraulic Reservoir Extension Kit
514
Lateral Tilt Plug Kit
515
Stripper Bar Kit
515
Header Kits
517
Contourmax ™ Contour Wheels Kit
517
Easymove ™ Transport System
518
Inboard Steel End Finger Kit
518
Outboard Steel End Finger Kit
519
Side Hill Stabilizer Kit
519
Stabilizer Wheel Kit
520
Steel Skid Shoes Kit
520
Sunflower Attachment
521
Chapter 6: Troubleshooting
523
Crop Loss at Cutterbar
523
Cutting Action and Knife Components
526
Reel Delivery
530
Troubleshooting Header and Drapers
533
Cutting Edible Beans
535
Chapter 7: Reference
539
Torque Specifications
539
Metric Bolt Specifications
539
Metric Bolt Specifications - Cast Aluminum
542
O-Ring Boss Hydraulic Fittings - Adjustable
543
O-Ring Boss Hydraulic Fittings - Non-Adjustable
544
O-Ring Face Seal Hydraulic Fittings
545
Tapered Pipe Thread Fittings
546
Conversion Chart
548
Index
549
Recommended Fluids and Lubricants
559
MacDon FlexDraper FD2 Series Installation Instructions Manual (60 pages)
Header for Combines with Flex-Float Technology, Steel Finger Kits 311054, 311055, 311068, and 311069
Brand:
MacDon
| Category:
Farm Equipment
| Size: 7.74 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Chapter 2: Parts List
11
Steel Finger Kit MD #311054 (FD230, Double Reel, Five Bats)
11
Steel Finger Kit MD #311055 (FD230, Double Reel, Six Bats)
12
Steel Finger Kit MD #311068 (FD235, Double Reel, Five Bats)
13
Steel Finger Kit MD #311069 (FD235, Double Reel, Six Bats)
14
Chapter 3: Steel Finger Placement
15
FD230, Double Reel, Five and Six Bats - Narrow
16
FD230, Double Reel, Five and Six Bats - Wide
17
FD235, Double Reel, Five and Six Bats - Narrow
18
FD235, Double Reel, Five and Six Bats - Wide
19
Chapter 4: Removing Existing Fingers and Bushings
21
Removing Bushings and Steel or Plastic Fingers from Reels
21
Chapter 5: Installation Instructions
31
Installing Bushings and Steel Fingers to Reels
31
Installing Reel Endshields
39
Installing Reel Endshields at Outboard Cam End
40
Installing Reel Endshields at Inboard Tail End
45
Installing Reel Endshields at Inboard Cam End
49
Installing Reel Endshields at Outboard Tail End
54
MacDon FlexDraper FD2 Series Installation Instructions Manual (22 pages)
Combine Header with FM200 Float Module Two Speed Kit
Brand:
MacDon
| Category:
Farm Equipment
| Size: 1.38 MB
Table of Contents
Table of Contents
5
Chapter 1: Safety
7
Signal Words
7
General Safety
8
Chapter 2: Parts List
11
Chapter 3: Installation Instructions
13
Removing Reel Drive Cover
13
Loosening Reel Drive Chain
15
Installing Reel Driven Optional Dual Sprocket
16
Tightening Reel Drive Chain
18
Installing Reel Drive Cover
19
MacDon FlexDraper FD2 Series Manual (2 pages)
Brand:
MacDon
| Category:
Farm Equipment
| Size: 1.54 MB
MacDon FlexDraper FD2 Series Quick Start Manual (2 pages)
Header, Float Module
Brand:
MacDon
| Category:
Farm Equipment
| Size: 0.32 MB
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