Manitou MRT 1640 Easy Manuals

Manuals and User Guides for Manitou MRT 1640 Easy. We have 1 Manitou MRT 1640 Easy manual available for free PDF download: User Handbook Manual

Manitou MRT 1640 Easy User Handbook Manual (213 pages)

Brand: Manitou | Category: Forklifts | Size: 7.24 MB

Truck View
4
Table of Contents
7
Original Replacement Parts and Attachments
13
Driver's Operating Instruction
15
Driver’s Operating Instructions
18
Maintenance
18
Environment
19
Before Starting the Lift Truck
21
Starting the Lift Truck
22
Driving the Lift Truck
23
Movement Instructions
24
Stopping the Lift Truck
24
Stop Instructions
25
Driving the Lift Truck on the Public Highway
26
Instructions for Driving on Roads
26
Handling Instructions
29
Attachments
29
Handling
31
Visibility
32
Load Handling
33
Weight of Load and Centre of Gravity
33
Taking up a Load on the Ground
34
Taking up a High Load on Tyres
35
Laying a High Load on Tyres
36
Taking up a Load Without Pallet
37
Load Status Indicator
37
Lift Truck with Level Corrector
38
Maintenance Instructions for the Lift Truck
39
Levels
40
Washing
41
Lengthy Lay-Offs
42
Putting the Machine Back into Operation
43
Before Starting up a New Lift Truck
44
Lubrication
44
Dry Air Filter
44
Cooling Circuit
44
Braking System
45
Tyres
45
Fuel System
45
Electrical Circuit
45
Warning: Use of the Slewing Device
46
Use of the Outriggers
46
Road Travel
46
Platforms for Stabilizers
48
Specification
51
Dimensions
57
Instruments and Controls Diagram
60
Description
61
Reccomendations
62
Driver's Seat Adjustments
63
Start-Up Switch
64
Switches Panel (RH Area)
65
Emergency Pump Switch (with Basket Only)
66
Optional Radio Control
66
Optional Switch - Electrical Accelerator
67
Parking Brake Switch
67
Illuminated Transmission Reset Button
68
Gear Selector (Slow-Fast)
68
Switch Rotating Beacon
69
Steering Selector
69
Outriggers Automatic Levelling Pushbutton
70
Outrigger Up/Down Selector
71
Movement Safety System Reset Switch
71
Bubble Level
72
Switches Panel (LH Area)
72
Control Panel
75
Multi-Purpose Digital Display
76
Function and Alarm Indicator Lights
77
Components Location on the Machine
81
Control Panel Description
82
Switching the Machine on
83
Operating Mode
83
LCD Display Contrast Adjustment Key
84
Movement Speed Selector Key
84
Panel Monitoring
84
Main Working Data Reading on the Display
85
Selecting the Attachment and Operating Mode
86
Monitoring through Text Messages
86
Setting up Load Tables
86
Auto-Diagnostic
87
Warnings
88
Key Selector for Disconnecting the Safety System
90
Reversing Lever
92
Light Switch
92
Switch on and Adjustment of the Heating System
93
Stand-Alone Mini-Controller
93
Start Heater - Heating Mode
93
Heater Switch
94
Start Heater - Ventilation Mode
94
Switch off Heater
94
Left Seat Armrest Lever
95
Slewing Lock Pin Lever
96
Proportional Electro-Hydraulic Servo-Controls
97
Accessories and Baskets Movement Selector
99
Control Switch Optional Exclusion
100
Precautions
101
Turret Rotation Speed Limiter
102
Window Washing Fluid Reservoir
103
Ceiling Light
103
Rear Window Opening Lever
103
Air Vents
103
Door Locks
104
Top Half-Door Lock
104
Steering Wheel Adjustment Lock Lever
104
Safety Exit
105
Foot Brake
106
Acceleration Pedal
106
LCD Monitor
109
Filter Elements and Belts
114
Lubricant
116
Recommended Fuel
116
Lists of the Operation to be Carried out for the First Coupon
117
Servicing Schedule
119
Occasional Maintenance
121
Daily or Every 10 Hours Service
122
Check Engine Oil Level
122
Check the Cooling Fluid Level
122
Check and Clean the Fuel Prefilter
123
Check Greasing of Telescopic Boom Sliding Blocks
123
Inspection of the Safety System
123
Primary Filter of Supply System/Water Separator-Discharge
124
Every 50 Hours Service
125
Clean the Air Filter Cartridge
125
Check the Hydraulic and Transmission Oil Level
126
Check the Pressure and Wheel Nut Torque
126
Clean the Radiator
127
Clean and Grease the Telescopic Boom Pads
127
Lubrication of Rolling System
133
Toothing Lubrication
133
Every 250 Hours Service
134
Alternator Belt Tension
134
Check the Oil Level in the Front and Rear Axle Differential
134
Check the Oil Level in the Front and Rear Wheel Final Drivers
135
Checking the Oil in the 2 Speed Reduction Gear on the Front Axle
135
Check the Level of the Battery Electrolyte
136
Charging the Battery (off the Vehicle)
136
Check Rotation Reduction Gear Oil
137
Check, Clean and Lubricate the Outside Chain
138
Check Fixing Screws Rotation Reducer
141
Clean and Grease the Cab Door Pivots Lubricators
141
Every 500 Hours Service
142
Replace the Air Filter Cartridge
142
Vent in the Base
142
Replace the Transmission Oil Filter
143
Replace the Hydraulic Oil Filter Cartridge
143
Replace the Hydraulic and Transmission Oil Vent
143
Replace Main Circuit Delivery Filter
144
Change the Primary and Secondary Filter of the Supply System
145
Change the I.C. Engine Oil and Oil Filter
148
Check the Bolts that Fix the Fifth Wheel Coupling and Turret
150
Every 1000 Hours Service
151
Change the Hydraulic and Transmission Oil
151
Replacing the Hydraulic Oil Cartridge
151
Change the Oil in the Front and Rear Axle Differential
152
Changing Oil in Front and Rear Wheel Final Drives
152
Change the Oil in the Front Axle Reduction Gear
153
Change the Air Filter Safety Cartridge
153
Clean Fuel Tank
154
Changing the Alternator Belt/Crankshaft
154
Checkng the External Chains for Wear
155
Swing Reduction Unit Oil Change
157
Check the Bearings of the Fifth Wheel Coupling for Wear and Play
158
Every 2000 Hours Service
159
Change the Coolant Fluid of the Cooling Circuit
159
How to Drain the Cooling System
159
How to Fill the Cooling System
160
Every 5000 Hours Service
161
Checking Wear on the Side of the Chain
162
Change a Wheel
163
Load the Lift Truck
166
Transport the Lift Truck on a Platform
166
Stow the Lift Truck
167
Adjust the Front Headlamps
167
Calculating the Height of the Dipped Beam
167
Electrical System
171
Starter Motor
171
Alternator
171
Lighting
172
Battery
172
Movement Hydraulic System Diagram
174
Outrigger Hydraulic System Diagram
178
Brake/Accelerator/Front Axle/Gearbox Control Hydraulic System
180
Transmission Hydraulic System Diagram
182
General Recommendations for Use of a Lift-Truck
187
How to Mount the Accessory with Manual Lock
189
Accessory Without Hydraulic System and Hydraulic Locking
190
Load Charts
191
Tipping Forks Carrier
192
Floating Forks Carriage
193
Slope Filer
194
Side Shift Carriage
195
Loading Bucket Shell
197
Building Bucket Shell
198
Bucket
199
Commissioning and Use
200
Checking and Inspections
200
Work Cycle
200
Cleaning and Checking
201
Stopping the Machine
201
Greasing
202
Filling Oil
202
Changing the Oil Completely
202
Micro Switch
203
Changing the Blades
203

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Manitou MRT 1640 Easy User Handbook Manual (213 pages)

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