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Mitsubishi Electric MELDAS MDS-R Series Manuals
Manuals and User Guides for Mitsubishi Electric MELDAS MDS-R Series. We have
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Mitsubishi Electric MELDAS MDS-R Series manuals available for free PDF download: Specifications And Instruction Manual, Technical Specification And Instruction Manual
Mitsubishi Electric MELDAS MDS-R Series Specifications And Instruction Manual (362 pages)
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 7.45 MB
Table of Contents
English
22
Table of Contents
22
Introduction
26
System Configuration
27
Explanation of Type
28
Servomotor Type
28
Servo Drive Unit Type
29
Specifications
30
Servomotor
31
Specifications List
31
Torque Characteristics
32
Outline Dimension Drawings
33
Servo Drive Unit
78
Installation Environment Conditions
78
Specifications List
78
Outline Dimension Drawings
79
Explanation of each Part
83
日本語
84
Characteristics
84
Drive Unit Characteristics
85
Heating Value
85
Overload Protection Characteristics
86
Servomotor
90
Shaft Characteristics
90
Magnetic Brake
91
Dynamic Brake Characteristics
94
Dedicated Options
98
Regenerative Option
99
Regenerative Resistor Unit
101
Regenerative Resistor
103
Machine Side Detector
105
Battery and Terminator Option
106
Terminator (A-TM)
106
Battery (ER6)
107
Battery Unit (MDS-A-BT)
108
Relay Terminal Block (MR-J2CN3TM)
109
Cable Connection Diagram
110
Cables and Connectors
110
Cable and Connector Options
111
Peripheral Devices
114
Example of Wires by Unit
115
Selecting the Wire Size
115
Selection of Circuit Protector
117
Selection of Circuit Protector and Contactor
117
Selection of Contactor
118
Selection of Earth Leakage Breaker
119
Selection of Control Power Supply
120
Noise Filter
121
Surge Absorber
122
Relay
123
Installation
124
Environmental Conditions
125
Installing the Servomotor
125
Vibration-Resistance Strength
125
Installation Direction
126
Precautions for Mounting Load (Preventing Impact on Shaft)
126
Oil and Waterproofing Measures
127
Cable Stress
128
Environmental Conditions
129
Installation of the Units
129
Installation Direction and Clearance
130
Panel Installation Hole Machining Drawings (Panel Cut Drawings)
132
Prevention of Foreign Matter Entry
132
Heating Value
133
Heat Radiation Countermeasures
134
Noise Measures
137
Wiring and Connection
140
Part System Connection Diagram
142
Connector Pin Assignment
143
Main Circuit and Control Circuit Connectors
143
Main Circuit and Control Circuit Connector Signal Names and Applications
144
NC and Drive Unit Connection
145
Connection of Servomotor HF Series
146
Motor and Detector Connection
146
Connection of Main Circuit Power Supply
149
Connection of External Option Regeneration Resistance Unit
150
Connection of Regenerative Resistor
150
Connection of External Regenerative Resistor
151
Contactor Control
153
Wiring of Contactors
153
Contactor Control Signal (MC) Output Circuit
154
Contactor Power on Sequences
155
Contactor Shutoff Sequences
155
Monitor of Contactor Operation
156
Motor Brake Control Signal (MBR) Output Circuit
157
Wiring of the Motor Brake
157
Control During the Servo off Command
158
Motor Brake Release Sequence
158
Operation Sequences When an Emergency Stop Occurs
158
External Emergency Stop Setting
159
Wiring of an External Emergency Stop
159
External Emergency Stop Signal (EMGX) Input Circuit
160
External Emergency Stop Operation Sequence
161
Setup
162
Servo Drive Unit Initial Settings
163
Setting the Rotary Switch
163
Transition of LED Display after Power Is Turned on
164
Setting the Initial Parameters
165
Setting the Standard Parameters
165
Limitations to Electronic Gear Setting Value
169
Standard Parameter List According to Servomotor
170
List of Parameters
174
Adjustment
186
D/A Output Specifications
187
Servo Adjustment Data Output Function (D/A Output)
187
Setting the Output Data
187
Current Feedback Analog Output Function
188
Setting the Output Magnification
188
Current Loop Gain
189
Gain Adjustment
189
Speed Loop Gain
189
Position Loop Gain
192
Characteristics Improvement
194
Optimal Adjustment of Cycle Time
194
Vibration Suppression Measures
197
Improving the Cutting Surface Precision
201
Improvement of Protrusion at Quadrant Changeover
204
Improvement of Overshooting
209
Improvement of Characteristics During Acceleration/Deceleration
211
Deceleration Control
214
Settings for Emergency Stop
214
Vertical Axis Drop Prevention Control
216
Vertical Axis Pull up Control
218
Troubleshooting
220
Points of Caution and Confirmation
221
Troubleshooting at Start up
222
List of Alarms
223
List of Unit Protection Functions
223
List of Warnings
225
Alarms
226
Troubleshooting According to Alarm and Warning Number
226
Warning
237
Parameter No. During Initial Parameter Error
239
Inspection
240
Inspections
241
Service Parts
241
Appendix 1. Cable and Connector Specifications
242
Appendix 1-1 Selection of Cable
243
Appendix 1-1-1 Cable Wire and Assembly
243
Appendix 1-2 Cable Connection Diagram
245
Appendix 1-3 Connector Outline Dimension Drawings
249
Appendix 1-4 Cable and Connector Assembly
255
Appendix 1-4-1 CM10-SP**S Plug Connector
255
Appendix 1-4-2 CM10-AP**S Angle Plug Connector
262
Appendix 2. Selection
270
Appendix 2-1 Selection of Servomotor Capacity
271
Appendix 2-1-1 Load Inertia Ratio
271
Appendix 2-1-2 Short Time Characteristics
271
Appendix 2-1-3 Continuous Characteristics
272
Appendix 2-2 Selecting the Regenerative Resistor
274
Appendix 2-2-1 Calculating the Regenerative Energy
274
Appendix 2-2-2 Calculating the Positioning Frequency
277
Appendix 2-3 Example of Servo Selection
278
Appendix 2-3-1 Motor Selection Calculation
278
Appendix 2-3-2 Regenerative Resistor Selection Calculation
281
Appendix 2-3-3 Servo Selection Results
283
Appendix 2-4 Motor Shaft Conversion Load Torque
284
Appendix 2-5 Expressions for Load Inertia Calculation
285
Appendix 3. Compliance with European EC Directives
286
Appendix 3-1 Compliance to EC Directives
287
Appendix 3-1-1 European EC Directives
287
Appendix 3-1-2 Cautions for EC Directive Compliance
287
Appendix 4. EMC Installation Guidelines
290
Appendix 4-1 Introduction
291
Appendix 4-2 EMC Instructions
291
Appendix 4-3 EMC Measures
292
Appendix 4-4 Measures for Panel Structure
292
Appendix 4-4-1 Measures for Control Panel Unit
292
Appendix 4-4-2 Measures for Door
293
Appendix 4-4-3 Measures for Operation Board Panel
293
Appendix 4-4-4 Shielding of the Power Supply Input Section
293
Appendix 4-5 Measures for Various Cables
294
Appendix 4-5-1 Measures for Wiring in Panel
294
Appendix 4-5-2 Measures for Shield Treatment
294
Appendix 4-5-3 Servo/Spindle Motor Power Cable
295
Appendix 4-5-4 Servo/Spindle Motor Feedback Cable
296
Appendix 4-6 EMC Countermeasure Parts
297
Appendix 4-6-1 Shield Clamp Fitting
297
Appendix 4-6-2 Ferrite Core
298
Appendix 4-6-3 Power Line Filter
299
Appendix 4-6-4 Surge Protector
304
Appendix 5. Instruction Manual for Compliance with Ul/C-UL Standard
308
Appendix 5-2 Notes for AC Servo System
309
Appendix 5-2-1 General Precaution
309
Appendix 5-2-2 Installation
309
Appendix 5-2-3 Short-Circuit Ratings
309
Appendix 5-2-4 Peripheral Devices
309
Appendix 5-2-5 Field Wiring Reference Table for Input and Output
309
Appendix 5-2-6 Motor over Load Protection
309
Appendix 5-2-7 Flange of Servo Motor
309
Appendix 5-3 AC Servo/Spindle System Connection
310
Appendix 6. Transportation Restrictions for Lithium Batteries
312
Appendix 6-1 Restriction for Packing
313
Appendix 6-1-1 Target Products
313
Appendix 6-1-2 Handling by User
314
Appendix 6-1-3 Reference
315
Appendix 6-2 Issuing Domestic Law of the United State for Primary Lithium Battery Transportation
316
Appendix 6-2-1 Outline of Regulation
316
Appendix 6-2-2 Target Products
316
Appendix 6-2-3 Handling by User
316
Appendix 6-2-4 Reference
316
Appendix 6-3 Example of Hazardous Goods Declaration List
317
Appendix 7. Compliance with Restriction in China
320
Appendix 7-1 Compliance with China Compulsory Product Certification System
321
Appendix 7-1-1 Outline of China Compulsory Product Certification System
321
Appendix 7-1-2 First Catalogue of Products Subject to Compulsory Product Certification
322
Appendix 7-1-3 Precautions for Shipping Products
322
Appendix 7-1-4 Application for Exemption
323
Appendix 7-1-5 Mitsubishi NC Product Subject To/Not Subject to CCC Certification
324
Appendix 7-2 Response to the China Environment Restrictions
325
Appendix 7-2-2 Response to the Drive Product for Mitsubishi NC
325
Information Product
325
Products
325
Appendix 7-2-3 Indication Based on "Pollution Suppression Marking Request for Electronic
326
Information Product
326
Appendix 8. Old Motor Specifications
328
Appendix 8-1 Servomotor Type
329
Appendix 8-2 Specifications List
330
Appendix 8-3 Torque Characteristics
331
Appendix 8-4 Unit Outline Dimension Drawing
332
Appendix 8-5 Overload Protection Characteristics
344
Appendix 8-6 Magnetic Brake Characteristics
346
Appendix 8-7 Dynamic Brake Characteristics
347
Appendix 8-8 Cables and Connectors
349
Appendix 8-8-1 List of Cables and Connectors
349
Appendix 8-8-2 Cable Connection Diagram
353
Appendix 8-8-3 Connector Outline Dimension Drawings
355
Mitsubishi Electric MELDAS MDS-R Series Technical Specification And Instruction Manual (285 pages)
Brand:
Mitsubishi Electric
| Category:
Controller
| Size: 4.55 MB
Table of Contents
Table of Contents
17
Introduction
21
System Configuration
22
Explanation of Type
23
Servomotor Type
23
Servo Drive Unit Type
24
Specifications
25
Servomotor
26
Specifications List
26
Torque Characteristics
27
Outline Dimension Drawings
28
Servo Drive Unit
40
Installation Environment Conditions
40
Specifications List
40
Outline Dimension Drawings
41
Explanation of each Part
45
Characteristics
47
Drive Unit Characteristics
48
Heating Value
48
Overload Protection Characteristics
49
Servomotor
53
Shaft Characteristics
53
Magnetic Brake
54
Dynamic Brake Characteristics
57
Dedicated Options
59
Regenerative Option
60
Regenerative Resistor Unit
62
Regenerative Resistor
64
Machine Side Detector
66
Battery and Terminator Option
67
Terminator (A-TM)
67
Battery (ER6)
68
Battery Unit (MDS-A-BT)
69
Relay Terminal Block (MR-J2CN3TM)
70
Cables and Connectors
71
Cable Connection Diagram
71
Cable and Connector Options
72
Peripheral Devices
77
Selecting the Wire Size
78
Example of Wires by Unit
78
Selection of No-Fuse Breaker and Contactor
80
Selection of No-Fuse Breaker
80
Selection of Contactor
81
Selection of Earth Leakage Breaker
82
Selection of Control Power Supply
83
Noise Filter
84
Surge Absorber
85
Relay
86
Installation
87
Installing the Servomotor
88
Environmental Conditions
88
Vibration-Resistance Strength
88
Precautions for Mounting Load (Preventing Impact on Shaft)
89
Installation Direction
89
Oil and Waterproofing Measures
89
Cable Stress
91
Installation of the Units
92
Environmental Conditions
92
Installation Direction and Clearance
93
Prevention of Foreign Matter Entry
96
Panel Installation Hole Machining Drawings (Panel Cut Drawings)
96
Heating Value
97
Heat Radiation Countermeasures
98
Noise Measures
101
Wiring and Connection
103
Part System Connection Diagram
105
Main Circuit and Control Circuit Connectors
106
Connector Pin Assignment
106
Main Circuit and Control Circuit Connector Signal Names and Applications
107
NC and Drive Unit Connection
108
Motor and Detector Connection
109
Connection of Servomotor HF Series
109
Connection of Main Circuit Power Supply
112
Connection of Regenerative Resistor
113
Connection of External Option Regeneration Resistance Unit
113
Connection of External Regenerative Resistor
114
Wiring of Contactors
116
Contactor Control
116
Contactor Control Signal (MC) Output Circuit
117
Contactor Power on Sequences
118
Contactor Shutoff Sequences
118
Monitor of Contactor Operation
119
Wiring of the Motor Brake
120
Motor Brake Control Signal (MBR) Output Circuit
120
Motor Brake Release Sequence
121
Control During the Servo off Command
121
Operation Sequences When an Emergency Stop Occurs
121
Wiring of an External Emergency Stop
122
External Emergency Stop Setting
122
External Emergency Stop Signal (EMGX) Input Circuit
123
External Emergency Stop Operation Sequence
124
Setup
125
Servo Drive Unit Initial Settings
126
Setting the Rotary Switch
126
Transition of LED Display after Power Is Turned on
127
Setting the Initial Parameters
128
Setting the Standard Parameters
128
Limitations to Electronic Gear Setting Value
132
Standard Parameter List According to Servomotor
133
List of Parameters
135
Adjustment
145
Servo Adjustment Data Output Function (D/A Output)
146
D/A Output Specifications
146
Setting the Output Data
146
Setting the Output Magnification
147
Current Feedback Analog Output Function
147
Gain Adjustment
148
Current Loop Gain
148
Speed Loop Gain
148
Position Loop Gain
150
Characteristics Improvement
153
Optimal Adjustment of Cycle Time
153
Vibration Suppression Measures
155
Improving the Cutting Surface Precision
159
Improvement of Protrusion at Quadrant Changeover
162
Improvement of Overshooting
167
Improvement of Characteristics During Acceleration/Deceleration
169
Settings for Emergency Stop
172
Deceleration Control
172
Vertical Axis Drop Prevention Control
174
Vertical Axis Pull up Control
176
Troubleshooting
177
Points of Caution and Confirmation
178
Troubleshooting at Start up
179
List of Unit Protection Functions
180
List of Alarms
180
List of Warnings
182
Troubleshooting According to Alarm and Warning Number
183
Alarms
183
Warning
194
Parameter No. During Initial Parameter Error
196
Characteristics
197
Inspections
198
Service Parts
198
Appendix 1. Cable and Connector Specifications
199
Appendix 1-1 Selection of Cable
200
Appendix 1-1-1 Cable Wire and Assembly
200
Appendix 1-2 Cable Connection Diagram (SVJ2-6-4-5, 6-22P)
202
Appendix 1-3 Connector Outline Dimension Drawings
206
Appendix 1-4 Cable and Connector Assembly
211
Appendix 1-4-1 CM10-SP**S Plug Connector
211
Appendix 1-4-2 CM10-AP**S Angle Plug Connector
218
Appendix 2. Selection
227
Appendix 2-1 Selection of Servomotor Capacity
228
Appendix 2-1-1 Load Inertia Ratio
228
Appendix 2-1-2 Short Time Characteristics
228
Appendix 2-1-3 Continuous Characteristics
229
Appendix 2-2 Selecting the Regenerative Resistor
231
Appendix 2-2-1 Calculating the Regenerative Energy
231
Appendix 2-2-2 Calculating the Positioning Frequency
233
Appendix 2-3 Example of Servo Selection
234
Appendix 2-3-1 Motor Selection Calculation
234
Appendix 2-3-2 Regenerative Resistor Selection Calculation
237
Appendix 2-3-3 Servo Selection Results
239
Appendix 2-4 Motor Shaft Conversion Load Torque
240
Appendix 2-5 Expressions for Load Inertia Calculation
241
Appendix 3. Compliance with European EC Directives
243
Appendix 3-1 Compliance to EC Directives
244
Appendix 3-1-1 European EC Directives
244
Appendix 3-1-2 Cautions for EC Directive Compliance
244
Appendix 4. EMC Installation Guidelines
247
Appendix 4-1 Introduction
248
Appendix 4-2 EMC Instructions
248
Appendix 4-3 EMC Measures
249
Appendix 4-4 Measures for Panel Structure
249
Appendix 4-4-1 Measures for Control Panel Unit
249
Appendix 4-4-2 Measures for Door
250
Appendix 4-4-3 Measures for Operation Board Panel
250
Appendix 4-4-4 Shielding of the Power Supply Input Section
250
Appendix 4-5 Measures for Various Cables
251
Appendix 4-5-1 Measures for Wiring in Panel
251
Appendix 4-5-2 Measures for Shield Treatment
251
Appendix 4-5-3 Servo/Spindle Motor Power Cable
252
Appendix 4-5-4 Servo/Spindle Motor Feedback Cable
253
Appendix 4-6 EMC Countermeasure Parts
254
Appendix 4-6-1 Shield Clamp Fitting
254
Appendix 4-6-2 Ferrite Core
255
Appendix 4-6-3 Power Line Filter
256
Appendix 4-6-4 Surge Protector
261
Appendix 5. Instruction Manual for Compliance with Ul/C-UL Standard
263
Appendix 5-1 Operation Surrounding Air Ambient Temperature
264
Appendix 5-2 Notes for AC Servo System
264
Appendix 5-2-1 General Precaution
264
Appendix 5-2-2 Installation
264
Appendix 5-2-3 Short-Circuit Ratings
264
Appendix 5-2-4 Peripheral Devices
264
Appendix 5-2-5 Field Wiring Reference Table for Input and Output
264
Appendix 5-2-6 Motor over Load Protection
264
Appendix 5-2-7 Flange of Servo Motor
264
Appendix5-3 AC Servo/Spindle System Connection
265
Appendix 6. Transportation Restrictions for Lithium Batteries
267
Appendix 6-1 Restriction for Packing
268
Appendix 6-1-1 Target Products
268
Appendix 6-1-2 Handling by User
269
Appendix 6-1-3 Reference
270
Appendix 6-2 Issuing Domestic Law of the United State for Primary Lithium Battery Transportation
271
Appendix 6-2-1 Outline of Regulation
271
Appendix 6-2-2 Target Products
271
Appendix 6-2-3 Handling by User
271
Appendix 6-2-4 Reference
271
Appendix 6-3 Example of Hazardous Goods Declaration List
272
Appendix 7. Compliance with China Compulsory Product Certification (CCC Certification) System
275
Appendix 7-1 Outline of China Compulsory Product Certification System
276
Appendix 7-2 First Catalogue of Products Subject to Compulsory Product Certification
276
Appendix 7-3 Precautions for Shipping Products
277
Appendix 7-4 Application for Exemption
278
Appendix 7-5 Mitsubishi NC Product Subject To/Not Subject to CCC Certification
279
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