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NE1A-SCPU01 - 07-2009
OMRON NE1A-SCPU01 - 07-2009 Manuals
Manuals and User Guides for OMRON NE1A-SCPU01 - 07-2009. We have
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OMRON NE1A-SCPU01 - 07-2009 manuals available for free PDF download: Operation Manual, System Configuration Manual
OMRON NE1A-SCPU01 - 07-2009 Operation Manual (335 pages)
Safety Network Controller
Brand:
OMRON
| Category:
Controller
| Size: 6.66 MB
Table of Contents
Table of Contents
9
Precautions
19
General Precautions
20
Intended Audience
20
Safety Precautions
22
Precautions for Safe Use
23
Additional Precautions According to UL 1604
24
Regulations and Standards
25
Unit Versions of NE1A-Series Controllers
25
Section 1 Overview of the Ne1A-Series Safety Network Controllers
35
Overview of the NE1A-Series Safety Network Controllers
35
About NE1A-Series Safety Network Controllers
36
Introduction to the NE1A-Series Safety Network Controllers
36
Features of the NE1A-Series Controllers
37
Functional Overview
38
Functions Improved in the Unit Version 2.0 Upgrade
40
Functions Added for Controllers that Support Ethernet/Ip
40
Comparison of the I/O Capacity of the NE1A-SCPU01(-V1)(-EIP) and NE1A-SCPU02(-EIP)
40
System Configuration
41
Devicenet Safety System Overview
41
Example System Configurations
42
System Setup Procedure
51
Section 2
51
Section 2 Specifications and Nomenclature
53
Specifications and Nomenclature
53
Nomenclature and Functions
54
Nomenclature
54
Indicator/Display Areas
58
Switch Settings
62
Devicenet Communications Connector
63
USB Communications Connector
63
Input/Output Terminals and Internal Connections
64
Specifications
68
General Specifications
68
Devicenet Communications Specifications
69
Ethernet/Ip Communications Specifications (Controllers that Support Ethernet/Ip)
69
I/O Specifications
70
Section 3 Installation and Wiring
71
Installation and Wiring
71
Installation
72
Requirements for Installation and Wiring
72
Mounting to the Control Panel
73
Dimensions and Weight
77
Wiring
81
General Instructions on Wiring
81
Wiring the Power Supply and I/O Lines
82
Wiring I/O Devices
84
Devicenet Wiring
91
Wiring the USB Connector
91
Ethernet (Ethernet/Ip) Network Installation
92
Section 4 Devicenet Communications Functions
97
Devicenet Communications Functions
97
Initial Setting
98
Hardware Setup
98
Software Settings
100
Network Status Indication
101
Remote I/O Allocations
102
Remote I/O Area Allocation Overview
102
Remote I/O Area Attributes
103
Remote I/O Area Data Configuration
104
Safety Master Function
116
Safety I/O Communications as Safety Master
116
Safety I/O Connection Settings
117
Stopping/Resetting Communications after
119
Unit Ver. 1.0 or Later
119
Safety Slave Function
122
Safety I/O Communications as Safety Slave
122
Creating I/O Data (Safety Slave I/O) to Use as Safety Slave
123
Standard Slave Function
126
Standard I/O Communications as Standard Slave
126
Creating I/O Data (Slave I/O) to Use as Standard Slave
126
Section 5 Ethernet/Ip Communications
131
Ethernet/Ip Communications
131
Connecting to Ethernet
132
Setting the IP Address
132
TCP/IP Settings
133
Standard Target Function
136
Standard I/O Communications as Standard Target
136
Creating I/O Data (Target I/O) to Use as Standard Target
136
Section 6 Explicit Message Communications
141
Explicit Message Communications
141
Receiving Explicit Messages
142
Overview
142
NE1A-Series Controller I/O Area Read
142
Sending Explicit Messages
146
Overview
146
Procedure
146
Restrictions
147
Section 7 I\/O Control
149
I/O Control
149
Common Functions
150
I/O Comment Function
150
I/O Power Monitor
151
Contact Operation Counter Unit Ver. 1.0 or Later
151
Total on Time Monitor Function Unit Ver. 1.0 or Later
153
Safety Inputs
157
Overview
157
Input Channel Mode Setting
158
Test Source Setting
158
Input ON/OFF Delays
158
Dual Channel Mode Setting
159
Error Handling
161
Test Outputs
162
Test Output Mode Setting
162
Error Handling
162
Safety Outputs
163
Overview
163
Output Channel Mode Setting
163
Dual Channel Mode Setting
163
Error Handling
164
Section 8 Programming
167
Programming
167
Outline of Programming
168
Outline
168
Programming Basics
168
Program Capacity
170
Function Block Overview
171
Supported Function Blocks
171
Function Block Editing
172
Function Block Parameter Settings
172
I/O Settings
175
Command Reference: Logic Functions
177
Not
177
And
177
Exclusive or (EXOR)
182
Exclusive nor (EXNOR)
183
Reset Set Flip-Flop (RS-FF) Unit Ver. 1.0 or Later
183
Comparator Unit Ver. 1.0 or Later
185
Command Reference: Function Blocks
188
Reset
188
Restart
191
Emergency Stop Pushbutton Monitoring (E-Stop)
193
Light Curtain Monitoring
196
Safety Gate Monitoring
198
Two-Hand Control
203
OFF-Delay Timer
206
ON-Delay Timer
207
User Mode Switch
208
External Device Monitoring (EDM)
210
Routing
211
Muting Unit Ver. 1.0 or Later
212
Enable Switch Monitoring (Enable Switch) Unit Ver. 1.0 or Later
228
Pulse Generator Unit Ver. 1.0 or Later
230
Counter Unit Ver. 1.0 or Later
232
Multi Connector Unit Ver. 1.0 or Later
234
Section 9 Other Functions
237
Other Functions
237
Configuration Lock
238
Reset
239
Reset Types
239
Reset Type and NE1A-Series Controller Status
240
Access Control with Password
241
Scope of Access Control
241
Lost Password
241
Section 10 Operating Modes and Power Supply Interruptions
243
Operating Modes and Power Supply Interruptions
243
NE1A-Series Controller Operating Modes
244
Operating Mode Overview
244
Confirming the Operating Mode
245
Functions Supported in each Operating Mode
246
Operating Mode Setting at Startup
247
Operating Mode Changes
247
Program Execution Delay Unit Ver. 2.0 or Later
247
Behavior for Power Supply Interruptions
249
Behavior in Voltage Drop
249
Automatic Recovery from Voltage Drops
249
Local I/O Response Time
251
Outline
252
Operational Flow and Cycle Time
253
Startup Time
254
I/O Refresh Cycle Time and Network Reaction Time
256
Reaction Time
259
Section 12 Troubleshooting
265
Troubleshooting
265
Error Categories
266
Confirmation of Error State
267
Indicator/Display Status and Corrective Actions for Errors
268
Error History
275
Error History Table
275
Error Information Details
278
Ethernet/Ip-Related Error Information Details
280
Errors When Downloading
282
Outline
282
Error Messages and Countermeasures
282
Errors When Resetting
285
Outline
285
Error Messages and Countermeasures
285
Errors When Changing Modes
286
Outline
286
Error Messages and Countermeasures
286
Connection Status Tables
287
Outline
287
Connection Status for DST1 Series
288
Connection Status for the NE1A-Series Controller (Safety Slave Function)
290
Maintenance and Inspection
293
Inspection
294
NE1A-Series Controller Replacement
295
Appendix
297
Glossary
323
Index
327
Revision History
331
OMRON NE1A-SCPU01 - 07-2009 Operation Manual (294 pages)
Safety Network Controller
Brand:
OMRON
| Category:
Controller
| Size: 6.23 MB
Table of Contents
Table of Contents
6
Precautions
16
General Precautions
17
Intended Audience
17
Safety Precautions
20
Precautions for Safe Use
21
Additional Precautions According to UL 1604
22
Regulations and Standards
23
Unit Versions of NE1A-Series Controllers
24
Section 1 Overview of the Ne1A-Series Safety Network Controllers
36
Overview of the NE1A-Series Safety Network Controllers
36
About NE1A-Series Safety Network Controllers
37
Introduction to the NE1A-Series Safety Network Controllers
37
Features of the NE1A-Series Controllers
38
Functional Overview
40
Comparison of the I/O Capacity of the NE1A-SCPU01(-V1) and NE1A-SCPU02
41
Functions Improved in the Unit Version 1.0 Upgrade
42
System Configuration
43
Devicenet Safety System Overview
43
Example System Configurations
44
System Setup Procedure
51
Section 2
51
Section 2 Specifications and Nomenclature
52
Specifications and Nomenclature
52
Nomenclature and Functions
53
Nomenclature
53
Indicator/Display Areas
56
Switch Settings
58
Devicenet Communications Connector
59
USB Communications Connector
59
Input/Output Terminals and Internal Connections
60
Specifications
62
General Specifications
62
Devicenet Communications Specifications
64
I/O Specifications
65
Section 3 Installation and Wiring
66
Installation and Wiring
66
Installation
67
Requirements for Installation and Wiring
67
Mounting to the Control Panel
68
Dimensions and Weight
72
Wiring
74
General Instructions on Wiring
74
Wiring the Power Supply and I/O Lines
75
Wiring I/O Devices
76
Devicenet Wiring
84
Wiring the USB Connector
84
Section 4 Devicenet Communications Functions
86
Devicenet Communications Functions
86
Initial Setting
87
Hardware Setup
87
Software Settings
89
Network Status Indication
90
Remote I/O Allocations
92
Remote I/O Area Allocation Overview
92
Remote I/O Area Attributes
93
Remote I/O Area Data Configuration
94
Safety Master Function
104
Safety I/O Communications as Safety Master
104
Safety I/O Connection Settings
105
Connection Type Setting
106
Stopping/Resetting Communications after an Error
107
Safety Slave Function
110
Safety I/O Communications as Safety Slave
110
Creating I/O Data (Safety Slave I/O) to Use as Safety Slave
111
Standard Slave Function
114
Standard I/O Communications as Standard Slave
114
Creating I/O Data (Slave I/O) to Use as Standard Slave
114
Explicit Message Communications
118
Receiving Explicit Messages
118
Sending Explicit Messages
121
Section 5 I\/O Control
124
I/O Control
124
Common Functions
125
I/O Comment Function
125
I/O Power Monitor
126
Contact Operation Counter
126
Total on Time Monitor Function
128
Safety Inputs
132
Overview
132
Input Channel Mode Setting
133
Test Source Setting
133
Input ON/OFF Delays
133
Dual Channel Mode Setting
134
Error Handling
136
Test Outputs
137
Test Output Mode Setting
137
Error Handling
137
Safety Outputs
138
Overview
138
Output Channel Mode Setting
138
Dual Channel Mode Setting
138
Error Handling
139
Section 6 Programming
142
Programming
142
Outline of Programming
143
Outline
143
Programming Basics
143
Program Capacity
145
Function Block Overview
146
Supported Function Blocks
146
Function Block Editing
147
Function Block Parameter Settings
147
I/O Settings
150
Command Reference: Logic Functions
152
Logic Function: NOT
152
Logic Function: and
152
Logic Function: or
156
Logic Function: Exclusive or
158
Logic Function: Exclusive nor
159
Logic Function: RS-FF (Reset Set Flip-Flop)
159
Logic Function: Comparator
161
Command Reference: Function Blocks
164
Function Block: Reset
164
Function Block: Restart
167
Function Block: Emergency Stop Pushbutton Monitoring
169
Function Block: Light Curtain Monitoring
172
Function Block: Safety Gate Monitoring
174
Function Block: Two-Hand Control
180
Function Block: OFF-Delay Timer
183
Function Block: ON-Delay Timer
184
Function Block: User Mode Switch
185
Function Block: External Device Monitoring
187
Logic Function: Routing
188
Function Block: Muting
189
Function Block: Enable Switch Monitoring
205
Function Block: Pulse Generator
207
Function Block: Counter
208
Logic Function: Multi Connector
210
Section 7 Other Functions
212
Other Functions
212
Configuration Lock
213
Reset
214
Reset Types
214
Reset Type and NE1A-Series Controller Status
214
Access Control with Password
215
Scope of Access Control
215
Lost Password
215
Section 8 Operating Modes and Power Supply Interruptions
216
Operating Modes and Power Supply Interruptions
216
NE1A-Series Controller Operating Modes
217
Operating Mode Overview
217
Confirming the Operating Mode
218
Functions Supported in each Operating Mode
219
Operating Mode Setting at Startup
220
Operating Mode Changes
220
Behavior for Power Supply Interruptions
221
Behavior in Voltage Drop
221
Automatic Recovery from Voltage Drops
221
Section 9 Remote I\/O Communications Performance and Local I\/O Response Time
222
Remote I/O Communications Performance and Local I/O Response Time
222
Outline
223
Operational Flow and Cycle Time
224
I/O Refresh Cycle Time and Network Reaction Time
226
Reaction Time
228
Reaction Time Concepts
228
Calculating the Reaction Time
228
Verifying the Reaction Time
233
Section 10 Troubleshooting
234
Troubleshooting
234
Error Categories
235
Confirmation of Error State
236
Indicator/Display Status and Corrective Actions for Errors
237
Error History
242
Error History Table
242
Error Information Details
244
Errors When Downloading
247
Outline
247
Error Messages and Countermeasures
247
Errors When Resetting
250
Outline
250
Error Messages and Countermeasures
250
Errors When Changing Modes
251
Outline
251
Error Messages and Countermeasures
251
Connection Status Tables
252
Outline
252
Connection Status for DST1 Series
253
Connection Status for the NE1A-Series Controller (Safety Slave Function)
255
Maintenance and Inspection
258
Inspection
259
NE1A-Series Controller Replacement
260
Appendices
262
Glossary
288
Index
290
Revision History
294
OMRON NE1A-SCPU01 - 07-2009 System Configuration Manual (179 pages)
DeviceNet Safety system
Brand:
OMRON
| Category:
Network Hardware
| Size: 7.88 MB
Table of Contents
Notice
3
OMRON Product References
3
Visual Aids
3
Trademarks and Copyrights
3
Table of Contents
5
About this Manual
9
Precautions
11
Intended Audience
11
General Precautions
11
Safety Precautions
13
Precautions for Safe Use
15
Section 1: Overview
17
1-1 Devicenet Safety System Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
18
Devicenet Safety System Overview
18
About Devicenet Safety
18
1-2 Safety Network Controller Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
19
Safety Network Controller Overview
19
About the NE1A Safety Network Controller
19
Safety Network Controller Features
19
Standard Models
20
1-3 Safety I/O Terminal Overview
21
Safety I/O Terminal Overview
21
About the DST1-Series Safety I/O Terminals
21
Safety I/O Terminal Features
21
Standard Models
22
1-4 Network Configurator Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
23
Network Configurator Overview
23
About the Network Configurator
23
Network Configurator Features
23
System Requirements
24
Standard Models
24
1-5 Basic System Startup Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
25
Basic System Startup Procedure
25
System Design and Programming
25
Installation and Wiring
25
Configuration
26
User Test
26
Section 2: Basic Operation of the Network Configurator
27
2-1 Network Configurator Startup and Main Window . . . . . . . . . . . . . . . . . . . . . . 27
29
Network Configurator Startup and Main Window
29
Starting and Exiting the Network Configurator
29
Checking the Version
30
Main Window
30
2-2 Menu List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
31
Menu List
31
File Menu
31
Edit Menu
31
View Menu
31
Network Menu
31
Device Menu
32
EDS File Menu
33
Tools Menu
33
Option Menu
33
Help Menu
33
2-3 Connecting to the Network
34
Connecting to the Network
34
Network Connection Via USB Port
34
Network Connection Via Devicenet Interface Card
35
Creating a Virtual Network
36
Creating a New Virtual Network
36
Network Numbers
36
Adding Devices
37
Deleting Devices
38
Changing the Node Address
39
Changing Device Comments
39
2-4 Creating a Virtual Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
36
2-5 Saving and Reading Network Configuration Files . . . . . . . . . . . . . . . . . . . . . . 38
40
Saving and Reading Network Configuration Files
40
Password Protection of the Network Configuration File
40
Saving the Network Configuration File
40
Reading a Network Configuration File
41
Protect Mode
41
2-6 Device Password Protection
42
Device Password Protection
42
Setting a Device Password
42
Forgotten Device Passwords
42
2-7 Device Parameters and Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
43
Device Parameters and Properties
43
Editing Device Parameters
43
Uploading Device Parameters
43
Downloading Device Parameters
43
Device Properties
45
2-8 Parameter Verification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
47
Parameter Verification
47
Device Parameter Verification
47
2-9 Configuration Lock. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
50
Configuration Lock
50
Locking the Device Configuration
50
Unlocking the Device Configuration
50
Device Reset and Status Change
51
Reset Types
51
Resetting Devices
52
Reset Types and Device Status
52
Changing Device Status
53
Section 3: Constructing a Safety Network
55
3-1 Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
56
Applications
56
Establishing a New Safety Network
56
Changing an Established Safety Network
58
3-2 Verifying the Network Bandwidth . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
61
Verifying the Network Bandwidth
61
Checking the Network Bandwidth Used for Safety I/O Communications
61
Allocating Network Bandwidth
62
Example of EPI Calculation
63
3-3 Calculating and Verifying the Maximum Reaction Time . . . . . . . . . . . . . . . . . . . 63
65
Calculating and Verifying the Maximum Reaction Time
65
Concept of Reaction Time
65
Calculating the Maximum Reaction Time
66
Verifying the Maximum Reaction Time
69
Section 4: Editing Safety I/O Terminal Parameters
71
Editing Parameters
72
Parameter Groups
72
General Parameter Group
73
Safety Input Parameter Groups
75
Test Output Parameter Groups
77
Safety Output Parameter Groups
78
Operation Time Parameter Groups
79
Section 5: Editing Safety Network Controller Parameters
81
Safety Connection Settings
82
Registering Safety Slaves
82
Setting Safety Connection Parameters
84
Safety Slave Settings
86
Registering I/O Assemblies for Safety Slaves
86
Setting Assembly Data
87
Standard Slave Settings
89
Registering I/O Assemblies for Standard Slaves
89
Setting Slave Input Data in Idle State
90
Setting Assembly Data
90
Local I/O Settings
92
Setting Safety Inputs
92
Setting Test Outputs
94
Setting Safety Outputs
95
Setting the Operation Modes and Confirming the Cycle Time
97
Setting the NE1A-SCPU01 Operation Modes
97
Confirming the Cycle Time
98
Section 6: Programming the Safety Network Controller
99
Starting and Exiting the Logic Editor
100
Starting the Logic Editor
100
Exiting the Logic Editor
101
Menu Commands
102
File Menu
102
Edit Menu
102
View Menu
102
Function Menu
102
Page Menu
102
Programming
103
Workspace
103
Programming Using Function Blocks
103
Saving the Program
110
Updating the Program
110
Monitoring the Program
111
Section 7: Monitoring Devices
113
7-1 Monitoring Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
114
Monitoring Functions
114
Monitoring Status
114
Monitoring Safety Connections
115
Monitoring Parameters
117
Monitoring the Error History
118
7-2 Maintenance Functions of DST1-Series Safety I/O Terminals . . . . . . . . . . . . . . . 118
120
Maintenance Functions of DST1-Series Safety I/O Terminals
120
Network Power Supply Voltage Monitor
120
Monitoring the Run Hours
122
Last Maintenance Date
124
Monitoring the Contact Operation Counters
126
Monitoring the Total on Times
128
Monitoring the Operation Time
131
Appendices
135
A Connecting to the Network Via a CS/CJ-Series PLC
137
Connecting to the Devicenet Network
137
Specifying the Connection Interface
138
B Editing CS/CJ-Series Devicenet Unit Parameters
145
Setting the Unit Functions
145
Master Parameter Overview
145
I/O Allocation Using the Parameter Wizard (Simple I/O Allocation)
149
Manual I/O Allocation
153
Advanced Settings: Connection, Communications Cycle Time, Slave Function Settings, Etc
158
CEDS File Management
163
Installing EDS Files
163
Creating EDS Files
164
Deleting EDS Files
165
Saving EDS Files
165
Searching EDS Files
166
EDS File Properties
166
D Using General-Purpose Tools to Set Devices
167
Setting Device Parameters by Specifying Class and Instance
167
Setting the Node Addresses and Baud Rates Via the Network
169
E Using the Password Recovery Tool
171
Glossary
175
Index
177
Revision History
179
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