Sew Eurodrive MOVIDRIVE MDD Series Manuals

Manuals and User Guides for Sew Eurodrive MOVIDRIVE MDD Series. We have 1 Sew Eurodrive MOVIDRIVE MDD Series manual available for free PDF download: Operating Instructions Manual

Sew Eurodrive MOVIDRIVE MDD Series Operating Instructions Manual

Sew Eurodrive MOVIDRIVE MDD Series Operating Instructions Manual (288 pages)

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Brand: Sew Eurodrive | Category: Control Unit | Size: 44.02 MB

Table of Contents

Table of Contents
3
1 General Information

9
2 Safety Notes

13
- Preliminary Information
  13
- User Duties
  13
- Target Group
  14
- Designated Use
  15
  - Hoist Applications
    15
- Functional Safety Technology
  15
- Transport
  16
- Installation/Assembly
  16
  - Restrictions of Use
    16
- Electrical Installation
  17
  - Required Preventive Measure
    17
  - Stationary Application
    17
  - Regenerative Operation
    17
- Protective Separation
  17
- Startup/Operation
  18
  - Energy Storage Unit
    18
3 Unit Structure, Axis System Structure

19
- Connection Variants
  19
CONTROLLER Advanced

24
- Axis System with MOVI-CCONTROLLER
  26
CONTROLLER Standard

26
4 Installation

49
- Installation Accessories
  49
  - Standard Accessories
    49
  - Optional Accessories
    51
- Permitted Tightening Torques
  52
- Mechanical Installation
  53
  - Hole Pattern
    53
  - Minimum Clearance and Mounting Position
    55
- Covers
  56
  - Touch Guards
    58
  - Power Connection Closing Cover
    60
  - Front Cover
    61
  - Protection Caps
    62
- Control Cabinet Installation
  64
- Electrical Installation
  75
  - General Information
    76
  - Permitted Voltage Systems
    76
  - Use in IT Systems
    76
  - Line Fuses, Fuse Types
    77
- Line Connection
  78
- Motor Connection
  79
- Supply Voltage
  81
- Supply Voltage with Master Module UHX45A/MDM90A
  83
- Connection of an Axis System
  84
- Installing Touch Guards and Closing Covers
  85
- Motor Output
  87
- Output Brake Chopper
  87
- Temperature Evaluation of the Motor
  87
- Brake Output
  87
- Inputs/Outputs
  88
- System Bus Ethercat
  89
- Sbus PLUS
  89
- Encoder
  90
- Self-Assembled Encoder Cables
  92
Installing Options and Accessories

93
- Installing a Card
  93
- CIO21A and CID21A Input/Output Card
  96
- CES11A Multi-Encoder Card
  99
- Safety Cards CS..A
  103
Braking Resistors

104
- Permitted Installation of Braking Resistors
  105
- Protection against Thermal Overload of the Braking Resistor
  107
Line Choke

117
Line Filter

117
EMC-Compliant Installation

118
- Control Cabinet
  119
- HF Equipotential Bonding in the System
  119
- Cable Installation
  119
- Supply System Cable Connection
  119
- Line Filter Connection
  120
- Braking Resistor Connection
  120
- Motor and Brake Connection
  121
- Control Cable Connection
  121
- Encoder Connection
  121
- 4.11.10 Shielding Connection
  122
Terminal Assignment

123
Wiring Diagrams

135
- General Information on the Wiring Diagrams
  135
- Power Connection
  135
- Brake Control
  140
- Electronics Connection MDP90A
  145
- Electronics Connection MDA90A
  146
  - Electronics Connection MDD90A
    147
  - Connection Diagram CIO21A and CID21A Input/Output Card
    148
- Information Regarding UL
  152
  - Field Wiring Power Terminals
    152
  - Short Circuit Current Rating
    152
  - Branch Circuit Protection
    153
  - Motor Overload Protection
    153
  - Ambient Temperature
    153
5 Startup

154
- General
  154
  - Lifting Applications
    154
  - Connecting Power
    154
  - Connecting Cables
    154
- Setting the Ethercat /Sbus PLUS ID
  155
- Startup Requirements
  155
- Startup Procedure
  156
  - Check List for Startup
    158
- Connection to the Engineering Software
  158
6 Operation

159
- General Information
  159
- 7-Segment Display
  160
  - Operating Displays
    160
  - Fault Display
    160
- Operating Displays
  161
  - Operating Displays at the Power Supply Module
    161
  - Operating Displays at the Axis Module
    161
- Faults at the Power Supply Module
  163
  - Fault 49 Power Supply Module
    163
- Axis Module Fault
  167
  - Fault 1 Output Stage Monitoring
    167
  - Fault 3 Ground Fault
    167
  - Fault 4 Brake Chopper
    167
  - Fault 6 Line Fault
    167
  - Fault 7 DC Link Fault
    168
  - Fault 8 Speed Monitoring Fault
    168
  - Fault 9 Control Mode
    168
  - Fault 10 Data Flexibilization Layer
    169
  - Fault 11 Temperature Monitoring
    171
  - Fault 12 Brake
    172
  - Fault 13 Encoder 1
    172
  - Fault 14 Encoder 2
    177
  - Fault 16 Startup
    181
  - Fault 17 Internal Processor Error
    183
  - Fault 18 Software Error
    184
  - Error 19 Process Data
    185
  - Fault 20 Device Monitoring
    186
  - Fault 23 Power Section
    187
  - Error 24 Cam Switch
    188
  - Error 25 Parameter Memory Monitoring
    188
  - Fault 26 External Fault
    190
  - Fault 28 FCB Drive Functions
    191
  - Fault 29 HW Limit Switch
    192
  - Fault 30 SW Limit Switch
    193
  - Error 31 Thermal Motor Protection
    193
  - Error 32 Communication
    195
  - Error 33 System Initialization
    196
  - Error 34 Process Data Configuration
    197
  - Error 35 Function Activation
    197
  - Error 42 Lag Error
    198
  - Fault 46 Safety Card
    199
  - Fault 47 Supply Unit
    200
  - Error 48 Module Bus
    200
  - Fault 50 I/O Card
    200
  - Error 51 Analog Processing
    201
  - Error 52 Explosion Protection Category 2 Function
    201
- Fault at the Master Module UHX45A/MDM90A
  203
- Responses to Error Acknowledgement
  204
  - Error Acknowledgement at the Power Supply Module
    204
  - Error Acknowledgement at the Axis Modules
    204
- Fault Responses
  206
  - Default - Fault Response
    206
  - Parameterizable Faults
    206
7 Service

209
- Electronics Service by SEW-EURODRIVE
  209
- Extended Storage
  209
  - Procedure in Case Maintenance Has Been Neglected
    210
- Shutdown
  210
- Waste Disposal
  210
8 Technical Data

211
- Markings
  211
- General Technical Data
  212
- Technical Data of MDP Power Supply Modules
  213
  - Performance Data
    213
  - Electronics Data - Signal Terminals
    214
- Technical Data for MDA and MDD Axis Modules
  215
- Technical Data of the Master Module UHX45A/MDM90A
  220
- Dimension Sheets of the Modules
  221
- Technical Data of the Cards
  232
  - CIO21A and CID21A Input/Output Cards
    232
  - CES11A Multi-Encoder Card
    234
  - Safety Cards CS..A
    235
- Technical Data of Encoder Interfaces
  237
  - Basic Device
    237
  - CES11A Multi-Encoder Card
    237
- Technical Data of Braking Resistors, Filters and Chokes
  238
  - Braking Resistors Type BW
    238
  - TCB Thermal Circuit Breaker Option
    243
  - Line Filter
    245
  - Line Choke
    247
9 Functional Safety

249
- General Information
  249
  - Underlying Standards
    249
- Integrated Safety Technology
  249
  - Safe Condition
    249
  - Safety Concept
    249
  - Schematic Representation of the Safety Concept
    250
  - Drive Safety Functions
    251
  - Restrictions
    253
- Safety Conditions
  254
  - Approved Devices
    254
  - Requirements on the Installation
    255
  - Requirements on the External Safety Controller
    256
  - Requirements on Startup
    258
  - Requirements on Operation
    258
- Connection Variants
  259
  - General Information
    259
  - Requirements
    260
  - STO Signal for Group Disconnection
    264
- Safety Characteristics
  265
10 Appendix

266
- Abbreviation Key
  266
- Declarations of Conformity
  268
- Index
  270
11 Address List

275

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