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Taylor-Dunn ET-015-00 manual available for free PDF download: Operation, T Roubleshooting And Replacement Parts Manual
Taylor-Dunn ET-015-00 Operation, T Roubleshooting And Replacement Parts Manual (166 pages)
MZ-150-05
Brand:
Taylor-Dunn
| Category:
Utility Vehicle
| Size: 4.56 MB
Table of Contents
Table of Contents
5
Introduction
10
About this Manual
10
Who Should Read this Manual
10
Responsibilities
10
How to Use this Manual
11
Conventions
11
How to Identify Your Vehicle
12
Taking Delivery of Your Vehicle
13
Safety Rules and Operating Instructions
16
Standard Specifications
16
Safety Rules and Guidelines
17
Driver Training Program
17
Driver Qualifications
17
Vehicle Controls
18
Light Switch
18
Windshield Wiper Switch
18
Hour Meter
18
Battery Status Gauge
18
Turn Signal Lever
18
Hazard Lights
18
Speedometer
18
Start Switch
18
Power Light
18
Odometer / Trip Odometer
19
Horn Switch
19
Shift Lever
19
Battery Disconnect
19
Steering
20
Seat Interlock Switch
20
Accelerator Pedal
20
Foot Brake Pedal
20
Park Brake, Hand
20
Vehicle Operational Guidelines
21
Safety Guidelines
21
Starting
21
While Driving
21
Loading and Unloading
21
Towing Loads
21
Parking
22
Towing this Vehicle
22
Fuse Panel
23
Charging Your Vehicle
24
Signet® Charger Operation, Model HB Series
24
Signet Charger Operation, Model HBS Series
24
New Battery Break in
25
Charging Time
25
Storing / Returning to Service
25
Storing Your Vehicle
25
Returning to Service
25
Periodic Maintenance Checklist
26
Daily Visual Inspection
27
Maintenance Guidelines for Severe Duty Applications
27
General Maintenance
30
Maintenance Guidelines
30
Troubleshooting Guide
31
Lubrication Chart
32
Inspect the Front Wheel Bearings and King Pin
33
Front Axle Service
34
Inspect the Front Wheel Bearings and King Pin
34
Adjust Front Wheel Bearings
34
Adjust Front Wheel Bearings
35
Brake Service
36
Front Axle Removal and Installation
36
Removal
36
Installation
36
Steering Component Service
36
Front End Alignment
38
Inspect Ball Joints
41
Adjust the Steering Gear
42
Replace the Ball Joints, Tie Rods, and Drag Link
43
Replacing the Drag Link
44
Replacing the Tie Rod
45
Center the Steering Gear
45
Repair the Steering Gear
46
Exploded View of Steering Gear
48
Adjust the Drive Chain
50
Check the Oil Level
51
Change the Oil
51
Drive Motor, Chain Drive
52
Remove
52
Install
52
Rear Axle
53
Remove and Install
53
Replace the Axle Bearing
53
Chain Case
54
Disassemble
54
Assemble
54
Differential Assembly (3Rd Member)
56
Disassemble
56
Assemble
57
Re-Shimming the Pinion Housing
59
Exploded View
60
Inspect the Service Brake
62
Front Disc Brake Pads
62
Disc Brake Rotor
62
Brake Shoes
63
Brake Drum
63
Inspect the Parking Brake
64
Adjust the Service Brakes
64
Adjust the Parking Brake
65
Primary Adjustment
65
Secondary Adjustment
65
Check Master Cylinder Fluid
66
Bleed the Brake System
67
Flush the Brake System
69
Replace Rear Brake Shoes
70
Motor Service
74
Inspecting the Motor Brushes
74
Motor Inspection
74
Motor Removal and Installation
76
Replacing the Brushes
77
Replacing the Bearings
78
Repairing the Commutator
78
Service Limits
78
Service Limits
79
Battery Service
82
Cleaning
82
Testing
83
Charging
84
Watering
85
Single Point Battery Watering System
85
Replacing (6-Volt Batteries Only)
86
Moist Charge Batteries
87
Storage and Returning to Service
88
Storage
88
Returning to Service
89
Throttle Linkage Adjustments
92
Magnetic Module
92
Pot Box Module
93
Tire Inflation
96
Tire Inspection
96
Tire Inspection
97
Tire Inflation
97
Tires and Wheels
97
Replace the Tire/Wheel
97
Replace the Tire (Pneumatic)
97
Repair the Tire (Pneumatic)
98
Replace the Tire (Pneumatic)
99
Electrical Troubleshooting
102
Symptoms
102
Read this First
103
Test Equipment Required
103
IMPORTANT NOTES and INSTRUCTIONS
103
Definitions
104
Forward/Reverse Switch
106
Throttle Module
107
Motor Windings
108
Contactors
109
Contactor Negative Return
110
Unusual Symptom Troubleshooting Guide
111
Freewheel Diode
111
Plugging Diode
111
Freewheel Diode
112
Plugging Diode
112
Contactors
113
Iso
113
Wire Diagrams
117
Illustrated Parts
117
Front Axle and Brake
118
Steering Linkage
120
Steering Gear
122
Steering Column
122
Front Suspension
124
Transmission Chain Case
126
Transmission Differential Case
128
Rear Axle
130
Rear Brakes
130
Rear Suspension
132
Drive Shaft
132
Motor (Direct Drive)
134
Motor Mount (Direct Drive)
134
Motor (Chain Drive)
136
Brake Lines
138
Brake Linkage (Parking Brake)
140
Instrument Panel (Dash)
142
Speed Control Panel
144
F&R Switch Assembly
146
Miscellaneous Electrical
148
Miscellaneous Frame and Body
149
Doors
150
Charger
152
Batteries
154
Decals
156
Seat Cushions and Deck
158
Appendix A: Special Tools
160
Hex Bolts
161
Other Bolts
161
Appendix B: Suggested Torque Limits for Standard Hardware
161
Hex Nuts
162
Hex Lock Nuts (Stover)
162
Other Nuts
162
Suggested Torque Values (Non-Critical Hardware)
163
Suggested Torque Values (Critical Hardware)
164
Appendix C: Brake Lining Handling Precautions
165
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