V-TEK TM-500 Manuals

Manuals and User Guides for V-TEK TM-500. We have 2 V-TEK TM-500 manuals available for free PDF download: User Manual

V-TEK TM-500 User Manual

V-TEK TM-500 User Manual (252 pages)

Brand: V-TEK | Category: Industrial Equipment | Size: 10.21 MB

Table of Contents

(Continued)

17
- Table of Contents
  17
- Preparing the Work Area
  21
- Unpacking the TM-500
  23
- Assembling the TM-500
  24
- Chapter 1 : Assembly & Installation
  29
- Installing Modules
  29
  - Installing the Ultravim 2D System
    31
Chapter 2: Tm-500 Overview

32
- Front View
  33
- Right Side View
  34
- Left Side View
  35
- Back View
  36
- Enclosure Interior
  37
- Controls, Connections & Labeling
  38
- The Taping Module
  40
- Taper Connections & Controls
  42
- Bowl Input Module
  44
- Optional Modules
  45
  - Keithley Electrical Tester
    45
  - Ultravim 2D Vision System
    46
Chapter 3: Human Machine Interface

47
- Introduction
  48
- Menus
  51
  - File Menu
    51
  - User Menu
    51
  - System Menu
    53
    
    End of Job Reporting
    55
    
    Bar Code Settings
    55
    
    Home All Motors
    57
    
    Accessibility
    58
- The Setup Screens
  61
  - Run - Setup Tab
    61
  - Head Setup Tab
    63
  - Taper Setup Tab
    67
  - Bowl Setup Tab
    72
  - Test Setup Tab
    74
  - Job Setup Tab
    75
Chapter 4: Machine Setup

76
- Quick Start: Setup
  77
- Power up the System
  79
- Creating a New Job
  82
- Nozzle Setup
  83
- Bowl Setup
  86
  - Removing Tooling
    87
  - Install Tooling
    88
  - Tune Sensors
    90
  - Load Bowl
    92
- Taper Setup
  93
  - Loading Tape
    94
  - Heat Sealer Setup
    100
  - PSA Sealer Setup
    103
- Leader/Trailer
  105
- Setup the Pick Head
  106
- Setup Electrical Test (Optional)
  108
- Setup Vision Test (Optional)
  108
- Configure End of Job Options
  109
  - Job Statistics Report
    109
Chapter 5: Vision Setup

113
- Vision Options
  114
  - Vision Resources
    114
- Ultravim HMI
  115
  - Main Screen
    115
  - Select Part Screen
    117
  - Inspect Part
    118
  - Data Screen
    119
  - Options Screen
    120
  - Edit
    122
  - Passwords Screen
    123
  - Print Screen
    123
- Inspection Setup & Configuration
  124
Chapter 6: Operation

132
- Quick Start: Running a Job
  133
- Preparing to Run a Pre-Programmed Job
  135
  - Setup Input and Output Modules
    135
  - Power up the System
    137
  - Activate HMI
    137
  - Home Motors
    137
  - Select Job
    138
  - Setup End of Job Options
    139
  - Setup Pick Head
    140
  - Setup Electrical Test
    142
  - Setup 2D Vision
    143
  - Run the Job
    146
- Creating a New Job
  147
Chapter 7: Troubleshooting

148
- Emergency Stop
  149
  - Activating an Emergency Stop
    149
  - Clearing an Emergency Stop
    149
- System Alarm Messages
  150
  - Error Message Table
    164
- Linear Track Jam Checklist
  166
- Adjusting Nozzle Vacuum Sensors
  167
- Nozzle Positioning Tips
  168
- Adjusting Seal Quality
  170
  - Heat Seal Adjustments
    170
  - PSA Seal Adjustments
    171
- Sensor Adjustments
  172
- Testing Seal Strength
  175
Chapter 8: Maintenance

176
- Safe Maintenance Steps
  177
- Maintenance
  178
- Routine Maintenance Schedule
  178
- Maintenance
  179
  - General Maintenance Tasks
    180
  - Lubrication
    180
  - Pick Head Maintenance
    181
  - Taping Module Maintenance
    182
  - Lubricate Linear Bearing Block
    185
  - Check Actuator Belt Tension
    186
- Ethernet Networks
  187
Appendix A: Sensors

189
- Keyence FS-V20 Series Sensor Amplifiers
  190
- Appendix A: Sensors
  192
  - Keyence FS-N40 Series Sensor Amplifiers
    193
    
    Watlow EZ-ZONE Temperature Controller
    196
    
    Watlow EZ-Zone PM Express Temperature Controller
    196
    
    SMC ZSE30 Vacuum Sensor
    201

V-TEK TM-500 User Manual

V-TEK TM-500 User Manual (254 pages)

Brand: V-TEK | Category: Test Equipment | Size: 10.82 MB

Table of Contents

Table of Contents

19
- Theory of Operation
  6
- Intended Use
  8
  - Operating Environment
    9
  - Table of Contents
    19
  - Chapter 1: Assembly & Installation
    22
  - Preparing the Work Area
    23
  - Unpacking the TM-500
    25
  - Equipment Required
    26
- Installing Modules
  31
Chapter 2: Tm-500 Overview

34
- Front View
  35
- Right Side View
  36
- Left Side View
  37
- Back View
  38
- Ionizing Fan
  39
- Enclosure Interior
  40
- Controls, Connections & Labeling
  41
- The Taping Module
  43
- Pick & Place Assembly
  45
- Dual Tray Feeder Input/Output Module
  46
Chapter 3: Human Machine Interface

48
- Introduction
  49
- The Main Screen
  52
  - Control Buttons
    52
- Menus
  53
  - File Menu
    53
  - User Menu
    53
  - System Menu
    55
    
    End of Job Reporting
    57
    
    Bar Code Settings
    58
    
    Home All Motors
    60
    
    Accessibility
    61
- The Setup Screens
  63
  - Run - Setup Tab
    64
  - Head Setup Tab
    67
  - Taper Setup Tab
    70
  - Tray Setup Tab
    74
  - 2D Camera Setup Tab
    81
  - Job Setup Tab
    82
Chapter 4: Machine Setup

84
- Quick Start: Setup
  85
- Power up the System
  87
- Input, Output & Test Options
  90
- Tray Setup
  91
- Taper Setup
  97
  - Loading Tape
    98
  - Heat Sealer Setup
    103
  - PSA Sealer Setup
    106
- Leader/Trailer
  108
- Setup Vision Test (Optional)
  109
- Nozzle Setup
  126
- Setup the Pick Head
  128
- Configure End of Job Options
  130
  - Job Statistics Report
    130
Chapter 5: Operation

134
- Quick Start: Running a Job
  135
- Preparing to Run a Pre-Programmed Job
  137
  - Setup Input and Output Modules
    137
  - Power up the System
    139
  - Activate HMI
    139
  - Home Motors
    139
  - Select Job
    140
  - Set End of Job Options
    141
  - Setup 2D Vision
    142
  - Setup Pick Head5-13
    146
  - Setup Pick Head
    146
  - Run the Job
    148
- Creating a New Job
  149
Chapter 6: Troubleshooting

150
- Emergency Stop
  151
  - Activating an Emergency Stop
    151
  - Clearing an Emergency Stop
    151
- System Alarm Messages
  152
  - Error Message Table
    163
- Adjusting Nozzle Vacuum Sensors
  164
- Nozzle Positioning Tips
  165
- Adjusting Seal Quality
  167
  - Heat Seal Adjustments
    167
  - PSA Seal Adjustments
    168
- Sensor Adjustments
  169
- Testing Seal Strength
  173
Chapter 7: Maintenance

174
- Safe Maintenance Steps
  175
- Maintenance
  176
  - Routine Maintenance Schedule
    176
  - Lubrication
    178
  - Pick Head Maintenance
    179
  - Taping Module Maintenance
    180
    
    Heat Sealer
    180
    
    PSA Sealer
    181
    
    Cover Tape Guide
    181
    
    Loading Track
    181
    
    Remove/Replace Heat Shoes
    182
    
    Check Actuator Belt Tension
    184
- Ethernet Networks
  185
Appendix A: Sensors

188
- Keyence FS-V20 Series Sensor Amplifiers
  189
- Keyence FS-N40 Series Sensor Amplifiers
  192
- Watlow EZ-Zone PM Express Temperature Controller
  195
- Calibration Procedure
  198
- SMC ZSE30 Vacuum Sensor
  200
- TM-500 Exploded Views
  202
  - Part Number
    249

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