Wacker Neuson 1404 Manuals

Manuals and User Guides for Wacker Neuson 1404. We have 1 Wacker Neuson 1404 manual available for free PDF download: Operator's Manual

Wacker Neuson 1404 Operator's Manual

Wacker Neuson 1404 Operator's Manual (188 pages)

Track excavator

Brand: Wacker Neuson | Category: Excavators | Size: 17.51 MB

Table of Contents

Table of Contents
3
Introduction

11
- Important Information on this Operator's Manual
  11
- Machine Overview
  12
- Brief Description
  13
  - Traveling Drive
    13
  - Operating Hydraulics
    13
  - Cooling System
    13
  - Cab (ROPS)
    13
  - Model Designations and Trade Names
    14
- Fields of Application, Attachments
  14
  - Use: Attachment
    14
- Regulations
  15
  - Operator Qualification and Requirements for Safe Operation
    15
- EC Declaration of Conformity 1404
  16
- Type Labels and Component Numbers
  17
  - Overview of Adhesive Labels
    20
  - Overview of Safety Labels
    23
- Fire Extinguisher
  28
Safety Instructions

29
- Identification of Warnings and Dangers
  29
- Warranty
  29
- Disposal
  29
- Designated Use and Exemption from Liability
  30
- General Conduct and Safety Instructions
  31
  - Organizational Measures
    31
  - Selection and Qualification of Personnel, Basic Responsibilities
    32
- Safety Instructions Regarding Operation
  33
  - Normal Operation
    33
  - Cabin/Canopy
    35
  - Explanation of Abbreviations
    35
- Checks When Reversing the Machine
  35
- Applications with Lifting Gear
  35
- Trailers and Attachments
  36
- Transportation
  36
- Working in the Area of Underground Electric Lines
  36
- Working Near Overhead Electric Lines
  37
- Safety Instructions for Maintenance
  37
- Warning of Special Hazards
  39
  - Electrical Energy
    39
  - Gas, Dust, Steam, Smoke
    39
  - Hydraulic System
    39
  - Noise
    40
  - Oil, Grease and Other Chemical Substances
    40
- Battery
  40
  - Air Intake
    40
  - Tracks
    40
- Hammer Operation
  41
  - Safety Instructions
    41
  - Working with a Hammer
    41
Operation

43
- Cabin Overview
  44
- Cabin Overview (Legend)
  44
- Instrument Panel Overview
  46
- Instrument Panel Overview (Legend)
  47
- Putting into Operation
  48
- Check Lists
  49
  - Start-Up Checklist
    49
  - Operation Checklist
    50
  - Parking Checklist
    50
- Driving the Excavator
  51
- Machine Travel on Slopes
  62
- Stabilizer Blade Operation
  64
  - Changing the Width of the Stabilizer Blade
    66
- Telescopic Travel Gear (Option)
  67
  - Retract or Extend the Telescopic Travel Gear
    68
- Upper Carriage Lock
  70
- Parking the Machine
  70
- Parking the Machine on Slopes
  71
- Light System
  72
  - Roof Lights (Option)
    72
  - Interior Light
    72
  - Rotating Beacon (Option)
    73
- Cab Heating and Ventilation
  73
  - Heating Adjustment
    74
- Washer System
  74
  - Tank for Washer System
    74
- Seat Adjustment
  75
  - Weight Adjustment
    75
  - Horizontal Adjustment
    76
  - Backrest Adjustment
    76
- Seat Belt
  76
- Retracting Belt (Option)
  78
- Emergency Exit (with Cab Option)
  79
- Front Window (with Cab Option) (up to Serial Number AF05320)
  80
  - Front Window (from Serial Number AG02423)
    81
    
    Opening/Closing the Front Window
    81
    
    Opening/Closing the Lower Front Window
    82
  - Door (with Cab Option)
    82
  - Cab/Canopy Entry and Exit
    84
    
    Safety Instructions Regarding Entry and Exit
    84
  - Engine Cover
    85
  - Battery Master Switch
    86
  - Mirrors (Option)
    87
  - Towing the Track Excavator
    89
    
    Towing
    89
  - Crane-Lifting the Machine
    90
    
    Loading and Transporting the Machine
    94
    
    Tying down the Machine
    95
  - Protective Structures
    96
  - Definition of the Term "Protective Structure
    96
    
    Mechanical Integrity
    96
    
    Definition of FOPS Levels
    96
    
    Responsibility for Machine Equipped with Protective Structures
    96
    
    Protective FOPS Structure/Small Screen - Category I
    97
    
    Protective FOPS Structure/Large Screen - Category II (Option)
    99
    
    Shatter Protection for Canopy (Option)
    101
  - Travel Signal (Option)
    103
  - Machine Operation
    104
    
    General Safety Instructions
    104
  - Control Levers/Iso Controls: Overview
    105
    
    Control Lever on the Left
    105
    
    Boom Swivel Controls
    105
    
    Auxiliary Hydraulics
    106
    
    Right-Hand Control Lever
    107
    
    Emergency Lowering
    107
    
    Rotating the Upper Carriage
    108
    
    Swivel Unit Brake
    108
  - Changeover Valve for SAE/ISO Controls (Option)
    109
    
    Control Lever on the Left
    109
    
    Control Lever on the Right
    109
    
    Directional Valve Position
    110
    
    Directional Valve
    110
  - Release the Pressure in the Operating Hydraulics
    111
    
    Releasing Pressure
    111
  - Re-Equipping Attachments
    112
    
    Specific Safety Instructions
    112
    
    Removing a Bucket
    112
    
    Installing a Bucket
    113
    
    Quickhitch (Option)
    113
    
    Hydraulic Quickhitch - Easy Lock (Option)
    114
    
    Picking up an Attachment
    115
    
    Setting down an Attachment
    117
    
    Connections for Auxiliary Hydraulics
    118
    
    Grab Couplings
    119
    
    Attachments
    119
    
    Maintenance of Attachments
    119
  - Working with the Standard Bucket
    119
    
    General Information Regarding Work Operation
    120
    
    Inadmissible Work Procedures
    120
    
    Excavator Work Position
    122
    
    Bucket Position When Digging
    122
    
    Excavating Trenches
    122
    
    Loading
    123
    
    Grading
    123
    
    Excavating Trenches Laterally
    123
  - Grading
    125
    
    Working Alongside Trenches
    126
Malfunctions

127
- Engine Trouble
  127
Maintenance Introduction

129
- Fuel System
  130
  - Specific Safety Instructions
    130
  - Refueling
    130
  - Draining the Fuel
    131
  - Stationary Fuel Pumps
    131
  - Bleeding the Fuel System
    132
  - Fuel Prefilter with Water Separator
    133
- Engine Lubrication System
  134
  - Checking the Oil Level
    134
  - Adding Engine Oil
    135
- Engine Cooling System
  136
  - Specific Safety Instructions
    136
  - Checking the Coolant Level/Adding Coolant
    137
- Air Filter (up to Serial Number AG03170)
  139
  - Air Intake
    139
  - Replacing the Filter
    140
- Air Filter (from Serial No. AG03171)
  141
  - Air Intake
    141
  - Replacing Air Filter Elements
    142
- Replacing the Cabin Air Filter
  144
- V-Belt
  145
- Hydraulic System
  148
- Overview of Lubrication Points
  152
- Tracks
  155
  - Checking Track Tension
    155
  - Setting the Tracks
    156
- Traveling Drive
  157
  - Maintenance of Attachments
    157
- Electrical System
  157
  - Specific Safety Instructions
    157
  - Servicing and Maintenance at Regular Intervals
    157
  - Instructions Concerning Specific Components
    157
  - Alternator
    158
  - Battery
    159
- General Maintenance
  160
  - Cleaning
    160
  - General Instructions for All Areas of the Machine
    160
  - Inside the Cabin
    160
  - Exterior of the Machine
    160
  - Engine Compartment
    160
  - Threaded Fittings and Attachments
    161
  - Pivots and Hinges
    161
- Preparatory Work before Taking out of Service
  162
- Maintenance When out of Service for a Longer Period of Time
  162
  - Putting into Operation Again
    162
- Fluids and Lubricants
  163
  - Additional Oil Change and Filter Replacement (Hydraulic System)
    164
- Maintenance Label
  170
  - Explanation of Symbols on the Maintenance Label
    170
Technical Data

173
- Chassis
  173
- Engine
  173
- Hydraulic System
  174
- Travel Gear and Swivel Unit
  175
- Stabilizer Blade
  175
- Operating Hydraulics
  175
- Electrical System
  176
  - Fuses on Control Lever Base on the Left
    176
  - Main Fuse and Relays in the Engine Compartment
    176
- Noise Levels
  177
- Vibration
  177
- Coolantcompound Table
  179
- Dimensions
  180
- Lift Capacity Tables
  182
  - Safety Instructions - Lift Capacity Tables
    182
- Lift Capacity Table (Standard Chassis and Canopy)
  183
- Lift Capacity Table with Long Stick (Standard Chassis and Canopy) (Option)
  184
- Lift Capacity Table with Cabin (Option) and Telescopic Undercarriage (Option)
  185
- Lift Capacity Table with Cabin (Option), Long Dipper Arm (Option) and Telescopic Undercarriage (Option)
  186

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