Wacker Neuson 803 dual power Manuals

Manuals and User Guides for Wacker Neuson 803 dual power. We have 1 Wacker Neuson 803 dual power manual available for free PDF download: Operator's Manual

Wacker Neuson 803 dual power Operator's Manual

Wacker Neuson 803 dual power Operator's Manual (228 pages)

Track Excavator

Brand: Wacker Neuson | Category: Excavators | Size: 64.99 MB

Table of Contents

Table of Contents

3
- Introduction
  
  11
- Safety Instructions
  
  33
  - Safety Symbols Found in this Manual
    33
  - Warranty
    34
  - Disposal
    34
  - Designated Use
    34
  - Preparing to Use the Machine
    35
    
    Conditions for Use
    35
    
    Operator Training and Knowledge
    35
    
    Preparing for Use
    35
    
    Information on Visibility
    36
    
    Modifications and Spare Parts
    36
  - Operator and Technician Qualifications and Basic Responsibilities
    36
    
    Operator/Owner Responsibility
    36
    
    Repair Person Qualifications
    36
  - Safety Instructions Regarding Operation
    37
    
    Preparing for Use
    37
    
    Starting and Stopping
    37
    
    Carrying Passengers
    38
    
    Danger Zone Awareness
    38
    
    Job Site Awareness
    38
    
    Operating the Machine
    38
    
    Mechanical Integrity
    39
    
    Traveling
    39
  - Operator Protection System
    40
    
    ROPS Rollbar
    40
    
    TOPS Rollbar (up to Serial No. AF01416)
    40
    
    Traveling Without ROPS Rollbar
    40
    
    Traveling Without TOPS Rollbar (up to Serial No. AF01416)
    40
    
    Shatter Protection (Option)
    41
    
    Work Range and Restricted Visibility
    41
  - Applications with Lifting Gear
    42
    
    General Information
    42
    
    Operation with Lowered ROPS Rollbar
    42
    
    Operation with Lowered TOPS Rollbar (up to Serial No. AI00966)
    42
  - Attachments
    42
    
    General Information Regarding Attachments
    42
    
    Installation Notes
    43
  - Trailers
    43
  - Hammer Operation
    44
    
    Safety Instructions
    44
    
    Working with a Hammer
    44
  - Transport and Towing
    45
    
    Towing
    45
    
    Transporting
    45
  - Safety Guidelines for Maintenance
    45
    
    General Maintenance Notes
    45
    
    Personal Safety Measures
    46
    
    Preparing for Maintenance and Repair Work
    46
    
    Performing Maintenance and Repairs
    47
  - Special Hazards
    47
    
    Electrical Energy
    47
    
    Overhead Electric Lines
    48
    
    Underground Electric Lines
    48
    
    Gas, Dust, Steam, Smoke
    49
    
    Hydraulics
    49
    
    Msds
    49
    
    Noise
    49
    
    Tracks
    49
    
    Battery
    51
  - Safety Guidelines While Using Internal Combustion Engines
    51
    
    Running the Engine
    51
    
    Dual Power Option
    52
    
    Fueling the Engine
    52
- Operation
  
  55
  - Control Stand Overview (up to Serial No. AI00814)
    56
  - Control Stand Overview (from Serial No. AI00815)
    59
  - Display Elements (Overview)
    60
  - Putting into Operation
    61
    
    Putting into Operation for the First Time
    61
    
    Running-In Period
    61
    
    Safety Instructions
    61
    
    Check Lists
    62
    
    Start-Up Checklist
    62
    
    Operation Checklist
    63
    
    Parking" Checklist
    63
  - Machine Travel
    64
    
    Starter
    64
    
    Throttle
    64
    
    Indicator Lights and Warning Lights (Overview)
    65
    
    Traveling Signal (Option)
    65
    
    Procedure
    67
    
    Starting the Engine: General
    67
  - Starting at Low Temperatures
    68
    
    Engine and Machine Warm-Up
    68
    
    When the Engine Has Started
    68
    
    Jump-Starting the Engine (Supply Battery)
    69
    
    Operating Temperature Range
    70
    
    Special Instructions for Traveling on Public Roads
    70
    
    Starting Machine Travel
    70
    
    Travel Levers
    70
    
    Travel Position
    70
    
    ISO/SAE Changeover (Option)
    71
    
    Hydraulic Brake
    72
    
    Stabilizer Blade as a Parking Brake
    72
  - Machine Travel on Slopes
    73
  - Gradient Angle
    74
  - Lateral Angle of Inclination
    75
    
    Changing the Width of the Stabilizer Blade
    76
    
    Stabilizer Blade Operation
    76
    
    Telescopic Travel Gear
    78
    
    Upper Carriage Lock
    79
    
    Parking the Machine
    80
    
    Parking the Machine on Slopes
    80
    
    Light System
    81
    
    Power Outlet
    81
    
    Access to the Control Stand
    82
    
    Seat Adjustment
    82
    
    Telescopically Extended Travel Gear
    83
    
    Lowerable TOPS Rollbar (up to Serial No. AI00966) (Option)
    84
    
    Lowering the Rollbar
    84
    
    Raising the Rollbar
    85
    
    Lowerable ROPS Rollbar (up to Serial No. AI00966) (Option)
    86
    
    Lowering the Rollbar
    86
    
    Lowering the Rollbar
    87
    
    Raising the Rollbar
    87
    
    Lowerable ROPS Rollbar (from Serial No. AI00967) (Option)
    88
    
    Lowering the Rollbar
    88
    
    Raising the Rollbar
    89
    
    Seat Belt (Option)
    91
    
    Engine Cover
    95
    
    Battery Master Switch
    96
    
    Towing the Machine
    97
    
    Lifting the Machine
    98
    
    Loading and Transporting the Machine
    100
    
    Tying down the Machine
    101
    
    Shatter Protection (Option) (from Serial No. AI00967)
    102
    
    General Safety Instructions
    104
    
    Machine Operation
    104
    
    Control Lever Overview
    106
    
    Left-Hand Control Lever
    106
    
    Right-Hand Control Lever
    106
    
    Boom Swivel Controls
    107
    
    Boom Swivel Controls (up to Serial No. AI00975)
    107
    
    Boom Swivel Controls (from Serial No. AI00976)
    108
    
    Auxiliary Hydraulics
    109
    
    Auxiliary Hydraulics (up to Serial No. AI00975)
    109
    
    Auxiliary Hydraulics (from Serial No. AI00976)
    110
    
    Auxiliary Hydraulics (Double-Action Option) (up to Serial No. AI00975)
    111
    
    Auxiliary Hydraulics (Double-Action Option) (from Serial No. AI00976)
    112
    
    Emergency Lowering
    114
    
    Rotating the Upper Carriage
    115
    
    Upper Carriage Deceleration
    115
    
    Lock Lever
    116
    
    Lock Lever (from Serial No. AI00815)
    116
    
    Lock Lever (up to Serial No. AI00814)
    116
    
    Dual Power (Option)
    117
    
    Overview of Connections
    118
    
    Coupling
    119
    
    Checking the Hydraulic Oil Levels of the Power Unit and Excavator
    121
    
    Changeover from HPU to Diesel Operation
    122
    
    Changeover from Diesel to HPU Operation
    123
    
    Uncoupling
    124
    
    Charging the Excavator Battery
    125
    
    Charging the Battery with the Mains
    127
    
    Charging the Battery with the Power Unit
    127
    
    Dual-Power Operation with Rotating Beacon
    128
    
    Pressure Release on the Auxiliary Hydraulics
    129
    
    Re-Equipping Attachments
    129
    
    Releasing Pressure
    129
    
    Removing a Bucket
    130
    
    Specific Safety Instructions
    130
    
    Connections for Auxiliary Hydraulics
    131
    
    Installing a Bucket
    131
    
    Connections for Auxiliary Hydraulics (Stick Hose Routing Option)
    132
    
    Attachments
    133
    
    Inadmissible Work Procedures
    133
    
    Maintenance of Attachments
    133
    
    Working with the Standard Bucket
    133
    
    Excavator Work Position
    134
    
    Bucket Position When Digging
    135
    
    Excavating Trenches
    135
    
    Loading
    135
    
    Excavating Trenches Sideways
    136
    
    Grading
    136
    
    Grading
    137
    
    Stabilizer Blade at Rear
    138
    
    Working Alongside Trenches
    138
- Malfunctions
  
  139
  - Engine Trouble
    139
- Maintenance
  
  141
  - Fuel System
    142
    
    Specific Safety Instructions
    142
    
    Draining Fuel
    143
    
    Refueling
    143
    
    Stationary Fuel Pumps
    143
    
    Bleeding the Fuel System
    144
    
    Fuel Prefilter with Water Separator
    145
  - Engine Lubrication System
    146
    
    Adding Engine Oil
    147
    
    Checking the Oil Level
    147
  - Engine Cooling System
    148
    
    Specific Safety Instructions
    148
    
    Checking the Coolant Level/Adding Coolant
    150
    
    Cleaning the Radiator
    151
  - Air Filter
    152
    
    Air Filter (up to Serial No. AI00875)
    153
    
    Replacing Air Filter Elements
    153
    
    Air Filter (from Serial No. AI00876)
    154
    
    Replacing Air Filter Elements
    154
  - V-Belt
    155
    
    Checking V-Belt Tension
    155
    
    Retightening the V-Belt
    155
  - Hydraulic System
    156
    
    Important Information on the Hydraulic System
    156
    
    Adding Hydraulic Oil
    157
    
    Checking the Hydraulic Oil Level
    157
    
    Important Information on the Use of Biodegradable Oil
    158
    
    Checking Hydraulic Pressure Lines
    159
  - Overview of Lubrication Points
    160
    
    Parking the Machine
    161
    
    Swiveling Cylinder Lubrication Points
    161
    
    Lubricating the Live Ring (Ball Bearing)
    162
    
    Lubricating the Teeth of the Live Ring
    163
    
    Ball Sockets (ISO/SAE Changeover Option)
    164
  - Tracks
    165
    
    Checking Track Tension
    165
    
    Tightening the Tracks
    166
  - Traveling Drive
    167
  - Electrical System
    168
    
    Servicing and Maintenance at Regular Intervals
    168
    
    Specific Safety Instructions
    168
    
    Alternator
    169
    
    Instructions Concerning Specific Components
    169
    
    Battery
    170
  - General Maintenance
    171
    
    Cleaning
    171
    
    General Instructions for All Areas of the Machine
    171
    
    Control Stand
    172
    
    Engine Compartment
    172
    
    Exterior of the Machine
    172
    
    Pivots and Hinges
    173
    
    Threaded Fittings and Attachments
    173
  - Preparatory Work before Taking out of Service
    173
  - Maintenance if the Machine Is out of Service for a Longer Period of Time
    174
    
    Putting into Operation Again
    174
  - Fluids and Lubricants
    175
    
    Oil Change and Filter Replacement (Hydraulics)
    177
  - Maintenance Label
    183
    
    Explanation of Symbols on the Maintenance Label
    183
- Technical Data
  
  185
  - Engine
    185
  - Travel Gear and Swivel Unit
    186
  - Stabilizer Blade
    187
  - Operating Hydraulics
    187
  - Connection Values of Dual Power Option
    187
  - Electrical System
    187
    
    Fuses Behind the Right-Hand Trim
    188
    
    Relays Behind the Right-Hand Trim
    188
  - Fuses and Relays with Dual Power Option
    189
  - Noise Levels
    190
  - Vibration
    190
  - Weight
    193
  - Coolant Compound Table
    193
  - Dimensions Model 803 (up to Serial No. AI00966)
    194
  - Dimensions Model 803 with Rollbar (from Serial No. AI00967)
    195
  - Dimensions Model 803 Without Rollbar (from Serial No. AI00967)
    196
  - Lift Capacity Tables 803
    197
    
    Safety Instructions - Lift Capacity Table
    197
Table of Contents

202
- Foreword
  203
- Safety Alerts
  203
- A Word to the User/Operator
  204
- One-Call First
  204
- Follow a Safety Program
  205
- Prepare for Safe Operation
  208
- Start Safely
  212
- Operate Safely
  214
- Load and Unload the Machine Safely
  221
- Shut down Safely
  221
- Perform Maintenance Safely
  222
- Final Word to the User
  227

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