WAGNER EPG S2 Manuals

Manuals and User Guides for WAGNER EPG S2. We have 3 WAGNER EPG S2 manuals available for free PDF download: Operating And Assembly Manual, Translation Of The Original Operating Manual

WAGNER EPG S2 Operating And Assembly Manual (160 pages)

Powder center

Brand: WAGNER | Category: Industrial Equipment | Size: 4.78 MB

Table of Contents
3
1 About These Instructions

7
2 Correct Use

10
- Device Type
  10
- Type of Use
  10
- Use in Potentially Explosive Areas
  10
- Safety Parameters
  10
- Processible Working Materials
  11
- Reasonably Foreseeable Misuse
  11
- Residual Risks
  11
3 Identification

12
4 General Safety Instructions

14
- Safety Instructions for the Operator
  14
- Electrical Devices and Equipment
  14
- Personnel Qualifications
  14
- Safe Work Environment
  14
- Safety Instructions for Staff
  15
- Safe Handling of WAGNER Powder Spray Devices
  15
- Grounding the Device
  15
- Product Hoses
  15
- Cleaning
  16
- Handling Powder Lacquers
  16
5 Description

17
- Components
  17
- Version with Integrated Filter
  18
- Version for Final Filter
  19
- Version with Ultrasonic Sieve
  20
- Mode of Operation
  21
- Protective and Monitoring Equipment
  21
- Scope of Delivery
  22
- Design Variants of the PXM Powder Center
  22
- Type with Ultrasonic Screening Unit
  23
- Installation Dimensions for Ultrasonic Screening Unit
  23
- Technical Data
  24
- Controls
  25
- Screen Layout of the Touch Screen
  26
- Explanation of the Screen Page Numbers
  27
- Inputs on the Touch Panel
  28
- Displays on the Warning Lamp
  28
- User Rights
  29
6 Assembly and Commissioning

30
- Training the Assembly Staff
  30
- Storage Conditions
  30
- Installation Conditions
  30
- Transportation
  31
- Assembly and Installation
  32
- Grounding
  37
- Safety Checks
  37
- Commissioning
  38
- Standard Settings
  39
- Machine Parameters Operation
  39
- Machine Parameter Cleaning
  40
- CAN Addresses for MCM System
  41
- EPG S2 Settings
  42
- Function Test
  44
7 Operation

46
- Training the Operating Staff
  46
- Safety Instructions
  46
- Touch Screen Operation Standard Equipment
  47
- Equipment with Final Filter
  47
- Equipment with Integrated Exhaust System
  48
- Set Language
  49
- Logging a User On/Off
  50
- Starting/Stopping Coating
  51
- Paint Change Components
  52
- Cleaning Positions Powder Hoses
  53
- Configuring the Powder Center
  54
- Settings
  55
- Machine Parameters Operation
  56
- Machine Parameter Cleaning
  62
- Machine Parameters Diagnosis
  64
- System
  66
8 Cleaning and Maintenance

69
- Cleaning
  69
- Cleaning Staff
  69
- Safety Instructions
  69
- Paint Change
  70
- Paint Change Components
  70
- Cleaning Positions Powder Hoses
  71
- Cleaning Functions
  72
- Cleaning Parameters
  72
- Start Cleaning (Example: Profitech M)
  73
- Cleaning/Paint Change on the PXM with Ultrasonic Sieve
  82
- Maintenance
  85
- Maintenance Staff
  85
- Safety Instructions
  85
- Maintenance Procedures
  86
- Safety Checks
  87
- Grounding Check
  87
9 Troubleshooting and Rectification

88
- Fault Messages
  88
- Types of Fault Messages
  89
- Current
  89
- History
  90
10 Repair

93
- Repair Personnel
  93
- Safety Instructions
  93
11 Function Test after the Repair

95
12 Inspections in Accordance with Din en 50177: 2010

96
13 Disassembly and Disposal

99
14 Accessories

100
15 Spare Parts

103
- How Can Spare Parts be Ordered
  103
- Workstation 22 Injectors
  104
- Workstation 20 Injectors with Fluidization
  106
- Workstation 34 Injectors
  108
- Cylinder Workstation (22 Injectors)
  110
- Cylinder Workstation (34 Injectors)
  111
- Scraper Assembly Intake Tubes
  112
- Cleaning System Tank Version (22 Injectors)
  114
- Cleaning System Box Version (22 Injectors)
  116
- Vibration Table
  118
- Feed Lance
  120
- Vibrating Table Fresh Powder
  122
- Compressed Air Tank for 22 Injectors (1 Outlet)
  123
- Compressed Air Tank for 22 Injectors
  124
- Compressed Air Tank for 34 Injectors
  125
- Pressure Regulator, Complete
  126
- Powder Tank, Fluidized (22 Injectors)
  127
- Final Filter Adapter
  128
- Exhaust System Throttle Valve
  130
- Exhaust System Throttle Valve (Version with US Sieve)
  132
- Housing
  134
- Control Unit Cabinet (1 IP 5000)
  136
- Control Unit Cabinet (2 IP 5000)
  138
- Control Unit Cabinet (18 EPG)
  140
- Control Unit Cabinet Control Panel
  142
- LED Lamp 1500
  143
- Led Lamp 700
  144
- Final Filter
  145
- PI-F1 Powder Injector
  147
- PI-P1 Powder Injector
  148
- Hicoat-ED Pump P
  149
- Hicoat-ED Pump F
  150
- Fresh Powder Feed Unit
  151
- Ultrasonic Screening Unit
  152
- Level Sensor
  153
16 Warranty Declaration and Declaration of Incorporation

154
17 Electrical Connection Plans

158

WAGNER EPG S2 Translation Of The Original Operating Manual (60 pages)

Universal Control Unit for Powder Coating Guns

Brand: WAGNER | Category: Control Unit | Size: 1.71 MB

Table of Contents
3
1 General

5
2 Correct Use

7
- Device Type
  7
- Type of Use
  7
- Use in an Explosion Hazard Area
  7
- Safety Parameters
  8
- Reasonably Foreseeable Misuse
  8
- Residual Risks
  8
3 Identification

9
- Explosion Protection Identification
  9
- Permissible Device Combinations
  9
4 General Safety Instructions

10
- Safety Instructions for the Operator
  10
- Electrical Devices and Equipment
  10
- Personnel Qualifications
  10
- Safe Work Environment
  10
- Safety Instructions for Staff
  11
- Safe Handling of WAGNER Powder Spray Devices
  11
- Grounding the Device
  11
- Product Hoses
  11
- Cleaning
  12
- Handling Powder Lacquers
  12
- Protective and Monitoring Equipment
  13
- Safety Feature Identification
  14
5 Description

15
6 Assembly and Commissioning

24
- Training Assembly/Commissioning Staff
  24
- Storage Conditions
  24
- Installation Conditions
  24
- Connecting the Automatic Spray Guns
  25
- Connecting the Manual Guns
  26
- Connection Diagram in the Rack
  27
- Grounding
  28
- Grounding the Powder Coating System
  30
- Device Settings
  31
- CAN Bus Baud Rate Setting
  31
- CAN Bus Node ID Setting
  32
7 Operation

33
- Training the Operating Staff
  33
- Safety Instructions
  33
- Controllable Spray Guns
  34
- Gun Cable Lengths
  34
- Control Functions on EPG S2 Control Unit
  35
- Setting the High Voltage
  35
- Setting of Current Limiting
  36
- Settings of High-Voltage Characteristic
  37
- Setting the Air Volume
  38
- Air Supply Pressure
  38
- Diagnosis and Monitoring
  39
- LED Displays
  39
- Emergency Operation
  40
- Activation of Emergency Mode
  40
- Functioning of the Emergency Mode
  40
8 Cleaning and Maintenance

41
- Cleaning
  41
- Cleaning Staff
  41
- Safety Instructions
  41
- Cleaning Procedures
  42
- Maintenance
  43
- Maintenance Staff
  43
- Safety Instructions
  43
- Maintenance Procedures
  44
9 Inspections According to Din en 50177: 2010

45
10 Disassembly and Disposal

49
- Disassembly
  49
- Disposal
  49
11 Trouble Shooting and Rectification

50
- Faults
  51
12 Accessories

52
13 Spare Parts

53
- How Can Spare Parts be Ordered
  53
- EPG S2 Control Unit
  54
14 Warranty and Conformity Declarations

55

WAGNER EPG S2 Translation Of The Original Operating Manual (48 pages)

Universal Control Unit for Powder Spray Guns

Brand: WAGNER | Category: Controller | Size: 2.18 MB

Table of Contents
3
About These Instructions
5
Preface
5
Warnings, Notices and Symbols in These Instructions
5
General Characters and Symbols
5
Languages
6
Abbreviations
6
Terminology for the Purpose of this Manual
6
Using in Accordance with the Instructions
8
Device Type
8
Type of Use
8
For Use in Potentially Explosive Areas
8
Processible Working Materials
8
Misuse
8
Identification
9
Explosion Protection Identification
9
Permissible Device Combinations
9
Type Plate
10
Basic Safety Instructions
11
Safety Instructions for the Operator
11
Electrical Devices and Equipment
11
A Safe Work Environment
11
Personnel Qualifications
12
Safety Instructions for the Personnel
12
Personal Safety Equipment
12
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Product Hoses
13
Electrical Connection Cables
14
Cleaning and Flushing
14
Maintenance and Repair
14
Protective and Monitoring Equipment
15
Safety Features
15
Description
17
Applications
17
Extent of Delivery
17
Technical Data
17
Operating Elements
19
Display Elements on Front Side
19
Connections on the Rear Side of the EPG S2
20
Connections on the Rear Side of the EPG S2 FM
21
CAN Bus Connection on the Rear Side
21
Accessories
22
Assembly and Commissioning
23
Training of Assembly/Commissioning Personnel
23
Storage Conditions
23
Installation Conditions
23
Connecting the Automatic Guns
24
Connecting the Manual Guns
25
Connection Diagram in the Rack
25
Grounding
27
Grounding the Powder Coating System
27
Device Settings
28
CAN Bus Baud Rate Setting
29
CAN Bus Node ID Setting
29
Operation
30
Training the Operating Personnel
30
Preparations for Commissioning
30
Tasks
30
Controllable Spray Guns
30
Gun Cable Lengths
30
Control Functions on EPG S2 Control Unit
30
Diagnosis and Monitoring
33
Emergency Operation
33
Cleaning and Maintenance
35
Cleaning
35
Cleaning Personnel
35
Cleaning Procedures
35
Maintenance
35
Maintenance Personnel
35
Maintenance Instructions
36
Safety Checks
36
Maintenance Procedures
36
Troubleshooting and Rectification
37
Faults
37
Inspections in Accordance with DIN en 50177: 2009
38
Abbreviations
38
Overview Table
39
Disassembly and Disposal
41
Disassembly
41
Disposal
41
Accessories
42
Spare Parts
43
How to Order Spare Parts
43
Notes on the Use of Spare Parts
43
EPG S2 Control Unit
44
Declaration of Conformity
45
EU Declaration of Conformity
45
FM Control Document
45

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WAGNER EPG S2 Manuals

WAGNER EPG S2 Operating And Assembly Manual (160 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Troubleshooting and Rectification

10 Repair

11 Function Test after the Repair

12 Inspections in Accordance with Din en 50177: 2010

13 Disassembly and Disposal

14 Accessories

15 Spare Parts

16 Warranty Declaration and Declaration of Incorporation

17 Electrical Connection Plans

WAGNER EPG S2 Translation Of The Original Operating Manual (60 pages)

Table of Contents

1 General

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Inspections According to Din en 50177: 2010

10 Disassembly and Disposal

11 Trouble Shooting and Rectification

12 Accessories

13 Spare Parts

14 Warranty and Conformity Declarations

WAGNER EPG S2 Translation Of The Original Operating Manual (48 pages)

Table of Contents

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