WAGNER EPG-Sprint X Manuals

Manuals and User Guides for WAGNER EPG-Sprint X. We have 3 WAGNER EPG-Sprint X manuals available for free PDF download: Operating And Assembly Manual, Original Service Manual, Operating Manual

WAGNER EPG-Sprint X Operating And Assembly Manual (160 pages)

Powder center

Brand: WAGNER | Category: Industrial Equipment | Size: 4.78 MB

Table of Contents
3
1 About These Instructions

7
2 Correct Use

10
- Device Type
  10
- Type of Use
  10
- Use in Potentially Explosive Areas
  10
- Safety Parameters
  10
- Processible Working Materials
  11
- Reasonably Foreseeable Misuse
  11
- Residual Risks
  11
3 Identification

12
4 General Safety Instructions

14
- Safety Instructions for the Operator
  14
- Electrical Devices and Equipment
  14
- Personnel Qualifications
  14
- Safe Work Environment
  14
- Safety Instructions for Staff
  15
- Safe Handling of WAGNER Powder Spray Devices
  15
- Grounding the Device
  15
- Product Hoses
  15
- Cleaning
  16
- Handling Powder Lacquers
  16
5 Description

17
- Components
  17
- Version with Integrated Filter
  18
- Version for Final Filter
  19
- Version with Ultrasonic Sieve
  20
- Mode of Operation
  21
- Protective and Monitoring Equipment
  21
- Scope of Delivery
  22
- Design Variants of the PXM Powder Center
  22
- Type with Ultrasonic Screening Unit
  23
- Installation Dimensions for Ultrasonic Screening Unit
  23
- Technical Data
  24
- Controls
  25
- Screen Layout of the Touch Screen
  26
- Explanation of the Screen Page Numbers
  27
- Inputs on the Touch Panel
  28
- Displays on the Warning Lamp
  28
- User Rights
  29
6 Assembly and Commissioning

30
- Training the Assembly Staff
  30
- Storage Conditions
  30
- Installation Conditions
  30
- Transportation
  31
- Assembly and Installation
  32
- Grounding
  37
- Safety Checks
  37
- Commissioning
  38
- Standard Settings
  39
- Machine Parameters Operation
  39
- Machine Parameter Cleaning
  40
- CAN Addresses for MCM System
  41
- EPG S2 Settings
  42
- Function Test
  44
7 Operation

46
- Training the Operating Staff
  46
- Safety Instructions
  46
- Touch Screen Operation Standard Equipment
  47
- Equipment with Final Filter
  47
- Equipment with Integrated Exhaust System
  48
- Set Language
  49
- Logging a User On/Off
  50
- Starting/Stopping Coating
  51
- Paint Change Components
  52
- Cleaning Positions Powder Hoses
  53
- Configuring the Powder Center
  54
- Settings
  55
- Machine Parameters Operation
  56
- Machine Parameter Cleaning
  62
- Machine Parameters Diagnosis
  64
- System
  66
8 Cleaning and Maintenance

69
- Cleaning
  69
- Cleaning Staff
  69
- Safety Instructions
  69
- Paint Change
  70
- Paint Change Components
  70
- Cleaning Positions Powder Hoses
  71
- Cleaning Functions
  72
- Cleaning Parameters
  72
- Start Cleaning (Example: Profitech M)
  73
- Cleaning/Paint Change on the PXM with Ultrasonic Sieve
  82
- Maintenance
  85
- Maintenance Staff
  85
- Safety Instructions
  85
- Maintenance Procedures
  86
- Safety Checks
  87
- Grounding Check
  87
9 Troubleshooting and Rectification

88
- Fault Messages
  88
- Types of Fault Messages
  89
- Current
  89
- History
  90
10 Repair

93
- Repair Personnel
  93
- Safety Instructions
  93
11 Function Test after the Repair

95
12 Inspections in Accordance with Din en 50177: 2010

96
13 Disassembly and Disposal

99
14 Accessories

100
15 Spare Parts

103
- How Can Spare Parts be Ordered
  103
- Workstation 22 Injectors
  104
- Workstation 20 Injectors with Fluidization
  106
- Workstation 34 Injectors
  108
- Cylinder Workstation (22 Injectors)
  110
- Cylinder Workstation (34 Injectors)
  111
- Scraper Assembly Intake Tubes
  112
- Cleaning System Tank Version (22 Injectors)
  114
- Cleaning System Box Version (22 Injectors)
  116
- Vibration Table
  118
- Feed Lance
  120
- Vibrating Table Fresh Powder
  122
- Compressed Air Tank for 22 Injectors (1 Outlet)
  123
- Compressed Air Tank for 22 Injectors
  124
- Compressed Air Tank for 34 Injectors
  125
- Pressure Regulator, Complete
  126
- Powder Tank, Fluidized (22 Injectors)
  127
- Final Filter Adapter
  128
- Exhaust System Throttle Valve
  130
- Exhaust System Throttle Valve (Version with US Sieve)
  132
- Housing
  134
- Control Unit Cabinet (1 IP 5000)
  136
- Control Unit Cabinet (2 IP 5000)
  138
- Control Unit Cabinet (18 EPG)
  140
- Control Unit Cabinet Control Panel
  142
- LED Lamp 1500
  143
- Led Lamp 700
  144
- Final Filter
  145
- PI-F1 Powder Injector
  147
- PI-P1 Powder Injector
  148
- Hicoat-ED Pump P
  149
- Hicoat-ED Pump F
  150
- Fresh Powder Feed Unit
  151
- Ultrasonic Screening Unit
  152
- Level Sensor
  153
16 Warranty Declaration and Declaration of Incorporation

154
17 Electrical Connection Plans

158

WAGNER EPG-Sprint X Operating Manual (104 pages)

Universal Control Unit for Powder Guns

Brand: WAGNER | Category: Control Unit | Size: 4.08 MB

Table of Contents
3
General Information
6
Preface
6
Warnings, Notices, and Symbols in this Operating Manual
6
Languages
7
Abbreviations
7
Correct Use
8
Device Type
8
Type of Use
8
Use in Potentially Explosive Areas
8
Safety Parameters
9
Reasonably Foreseeable Misuse
9
Residual Risks
10
Identification
11
Explosion Protection Identification in Accordance with Atex
11
Permissible Device Combinations
11
General Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
Staff Qualifications
12
Safe Work Environment
12
Safety Instructions for Staff
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Product Hoses
13
Cleaning
14
Handling Powder Lacquers
14
Protective and Monitoring Equipment
15
Safety Feature Identification
16
Description
17
Areas of Application
17
Technical Data
18
Permitted Accessories
20
Scope of Delivery
20
Operating Elements
21
Operating Elements Front Side
21
Connections on the Rear Side of the Epg-Sprint X
26
Assembly and Commissioning
28
Training Assembly/Commissioning Staff
28
Storage Conditions
28
Installation Conditions
28
Connecting the Manual Gun
29
Connecting the Automatic Gun
30
Grounding
31
Grounding the Powder Coating System
32
Operation
33
Training the Operating Staff
33
Safety Instructions
33
Preparations for Commissioning
35
Operating Modes
35
Gun Recognition
35
Manual Gun Mode with External Control
36
Basic and Factory Settings
36
Recipes
37
Double Click" Recipe (High Dynamic Remote)
38
Air High Output Mode (High Powder Output)
39
Combining the Air Outputs
39
Activating High Output Mode (C17)
40
Changing and Saving Recipes
43
Recipe no
43
Recipe no
44
Setting and Changing Coating Parameters
45
Setting the Total Air Volume
45
Setting the Powder Feed Quantity
46
Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume)
47
Setting the High-Voltage
48
Display of Actual High-Voltage Value
49
Setting the Current Limitation
50
Displaying Actual Value of Current Limitation
51
Setting the U/I Characteristics
52
Purge Function
54
Hose Purge Function
54
Cleaning Purge Function
54
Procedure for Cleaning Purging with Manual Guns
55
Procedure for Cleaning Purging with Automatic Guns
56
Starting Output Setting (Zero Adjustment)
57
Cleaning and Maintenance
59
Cleaning
59
Cleaning Staff
59
Safety Instructions
59
Cleaning Procedures
60
Maintenance
61
Maintenance Staff
61
Safety Instructions
61
Maintenance Procedures
62
Inspections
63
Inspections in Accordance with DIN en 50177: 2010
63
Inspections in Accordance with DIN en 50050-2: 2014
67
Disassembly and Disposal
69
Disassembly
69
Disposal
70
Troubleshooting and Rectification
71
Warnings E01-E04
72
Faults
74
Accessories
77
Connection Cables
77
Wall Mount
77
Recipe Sticker
78
Spare Parts
79
How Can Spare Parts be Ordered
79
EPG-SPRINT X Control Unit
80
Declaration of Warranty and Conformity
81
Important Notes Regarding Product Liability
81
Warranty Claim
81
CE Declaration of Conformity
82
Ec Type Examination Certificate
83
FM Approval
84
Device Configuration Appendix
85
A1 Setting Example: Parameter C11
87
A2 Setting Example: Parameter C13
89
A3 Table of Parameters
91
A4 Spray Current Reset When Using Field Controllers
96
Brief Description
98
Changing Parameters
99
Calling / Changing / Saving Recipes
99

WAGNER EPG-Sprint X Original Service Manual (108 pages)

Universal Control Unit for Powder Coating Guns

Brand: WAGNER | Category: Control Unit | Size: 5.48 MB

Table of Contents
3
General Information
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Correct Use
8
Device Type
8
Type of Use
8
Use in an Explosion Hazard Area
8
Safety Parameters
9
Reasonably Foreseeable Misuse
9
Residual Risks
10
Identification
11
Explosion Protection Identification in Accordance with Atex
11
Permissible Device Combinations
11
General Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
Personnel Qualifications
12
Safe Work Environment
12
Safety Instructions for Staff
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Product Hoses
13
Cleaning
14
Handling Powder Lacquers
14
Protective and Monitoring Equipment
15
Safety Feature Identification
16
Description
17
Fields of Application, Correct Use
17
Technical Data
18
Epg-Sprint
18
Epg-Sprint Xe
20
Permitted Accessories
22
Scope of Delivery
22
Scope of Delivery of EPG-SPRINT
22
Scope of Delivery of EPG-SPRINT XE
22
Operating Elements of EPG-SPRINT
23
Overview of Control Panel Front Side
23
Connections on the Rear Side of the EPG-SPRINT
28
Operating Elements of EPG-SPRINT X/EPG-SPRINT XE
30
Overview of Control Panel Front Side
30
Connections on the Rear Side of the Epg-Sprint X
35
Connections on the Rear Side of the EPG-SPRINT XE
37
Spare Parts
39
How Can Spare Parts be Ordered
39
EPG-SPRINT Control Unit
40
EPG-SPRINT X Control Unit
43
EPG-SPRINT XE Control Unit
46
Resources and Special Tools
49
Handling the Release Tool for the Air Diffuser
50
Repair Work
51
Personnel Qualifications
51
Safety Instructions
51
Replacing a Proportional Valve
53
Replacing the Incremental Encoder
55
Replacing the Display Print
56
Parameters for Service Purposes
57
Test Parameters
58
Calibration Parameters
58
Accessing the Service Level (C31-C34)
59
Accessing and Adjusting Parameter Value
60
Service Level
61
Parameter C31, Checking Air Outlets
61
Parameter C34, I/O Test (Input and Output)
64
Plant Level
68
Plant Level Parameters
68
Accessing the Plant Level Parameters
69
Parameter C41, Measuring and Calibrating Operating Pressure
70
Parameter C42, Calibrating Air Outlets
71
Parameter C43, Master Reset
74
Parameter C44, High-Voltage Calibration
75
Parameter C45, Default Setting of Offset for Air Channels
78
Measuring Equipment
81
Air Flow Measuring Device
81
Air Pressure Measuring Device
81
High-Voltage Measuring Device
82
Voltmeter
82
Extended Interface for Remote Control
83
Manual Gun Mode
83
Automatic Gun Mode
83
Manual Gun with External Control
84
Recipe Selection Input
84
Selection Via Pulse Length
84
Selection with Transfer Protocol
85
Block Diagrams
88
Further Error Messages
90
Software Update
93
Software History
97
Epg-Sprint
97
Epg-Sprint Xe
98
Warranty and Conformity Declarations
99
Important Notes Regarding Product Liability
99
Warranty Claim
99
CE Declaration of Conformity EPG-SPRINT
100
Ec Type Examination Certificate Epg-Sprint
101
CE Declaration of Conformity EPG-SPRINT X/EPG-SPRINT XE
103
Ec Type Examination Certificate Epg-Sprint X/Epg-Sprint Xe
104
Fm Identification Epg-Sprint/Epg-Sprint X/Epg-Sprint Xe
105

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WAGNER EPG-Sprint X Manuals

WAGNER EPG-Sprint X Operating And Assembly Manual (160 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Troubleshooting and Rectification

10 Repair

11 Function Test after the Repair

12 Inspections in Accordance with Din en 50177: 2010

13 Disassembly and Disposal

14 Accessories

15 Spare Parts

16 Warranty Declaration and Declaration of Incorporation

17 Electrical Connection Plans

WAGNER EPG-Sprint X Operating Manual (104 pages)

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WAGNER EPG-Sprint X Original Service Manual (108 pages)

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