WAGNER EPG-SPRINT XE Manuals

Manuals and User Guides for WAGNER EPG-SPRINT XE. We have 3 WAGNER EPG-SPRINT XE manuals available for free PDF download: Original Service Manual, Translation Of The Original Operating Manual

WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual

WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual (100 pages)

Universal Control Unit for Powder Guns

Brand: WAGNER | Category: Control Unit | Size: 9.64 MB

Table of Contents

Table of Contents
3
Recipe no
5
General Information
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
8
Correct Use
9
Device Type
9
Type of Use
9
Use in an Explosion Hazard Area
9
Safety Parameters
10
Reasonably Foreseeable Misuse
10
Residual Risks
11
Identification
12
Explosion Protection Identification in Accordance with ATEX
12
Permissible Device Combinations
12
Type Plate
13
General Safety Instructions
14
Safety Instructions for the Operator
14
Electrical Devices and Equipment
14
Personnel Qualifications
14
Safe Work Environment
14
Safety Instructions for Staff
15
Safe Handling of WAGNER Powder Spray Devices
15
Grounding the Device
15
Product Hoses
15
Cleaning
16
Handling Powder Lacquers
16
Protective and Monitoring Equipment
16
Safety Feature Identification
17
Description
18
Areas of Application
18
Technical Data
19
Permitted Accessories
21
Scope of Delivery
21
Operating Elements
22
Operating Elements Front Side
22
Connections on the Rear Side of the EPG-SPRINT XE
27
Assembly and Commissioning
29
Training Assembly/Commissioning Staff
29
Storage Conditions
29
Conditions of Assembly and Commissioning
29
Connecting the Manual Gun
30
Connecting the Automatic Gun
31
Grounding
32
Grounding the Powder Coating System
33
Operation
34
Training the Operating Staff
34
Safety Instructions
34
Preparations for Commissioning
36
Operating Modes
36
Gun Recognition
36
Manual Gun Mode with External Control
37
Basic and Factory Settings
37
Recipes
38
Double Click" Recipe (High Dynamic Remote)
39
Air High Output Mode (High Powder Output)
40
Combining the Air Outputs
40
Activating High Output Mode (C17)
41
Changing and Saving Recipes
44
Recipe no
45
Setting and Changing Coating Parameters
46
Setting the Total Air Volume
46
Setting the Powder Feed Quantity
47
Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume)
48
Setting the High Voltage
49
Display of Actual High-Voltage Value
50
Setting the Current Limitation
51
Displaying Actual Value of Current Limitation
52
Setting the U/I Characteristic Curves
53
Flush Function
55
Hose Flush Function
55
Cleaning Flush Function
55
Procedure for Cleaning Flushing with Manual Guns
56
Procedure for Cleaning Flushing with Automatic Guns
57
Starting Output Setting (Zero Adjustment)
58
Cleaning and Maintenance
60
Cleaning
60
Cleaning Staff
60
Safety Instructions
60
Cleaning Procedures
61
Maintenance
62
Maintenance Staff
62
Safety Instructions
62
Maintenance Procedures
63
Inspections
64
Inspections in Accordance with DIN en 50177: 2010
64
Inspections in Accordance with DIN en 50050-2: 2014
68
Disassembly and Disposal
70
Disassembly
70
Disposal
71
Trouble Shooting and Rectification
72
Warnings E01-E04
73
Faults
75
Accessories
78
Connection Cables
78
Wall Mount
78
Recipe Label
79
Spare Parts
80
How Can Spare Parts be Ordered
80
EPG-SPRINT XE Control Unit
81
Declaration of Warranty and Conformity
82
Important Notes Regarding Product Liability
82
Warranty Claim
82
CE Declaration of Conformity
83
EC Type Examination Certificate
84
FM Approval
86
Appendix Device Configuration
87
A1 Setting Example: Parameter C11
89
A2 Setting Example: Parameter C13
91
A3 Table of Parameters
93
Brief Description
97
Changing Parameters
98
Calling / Changing / Saving Recipes
98

WAGNER EPG-SPRINT XE Original Service Manual

WAGNER EPG-SPRINT XE Original Service Manual (108 pages)

Universal Control Unit for Powder Coating Guns

Brand: WAGNER | Category: Control Unit | Size: 5.48 MB

Table of Contents

Table of Contents
3
General Information
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Correct Use
8
Device Type
8
Type of Use
8
Use in an Explosion Hazard Area
8
Safety Parameters
9
Reasonably Foreseeable Misuse
9
Residual Risks
10
Identification
11
Explosion Protection Identification in Accordance with Atex
11
Permissible Device Combinations
11
General Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
Personnel Qualifications
12
Safe Work Environment
12
Safety Instructions for Staff
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
13
Product Hoses
13
Cleaning
14
Handling Powder Lacquers
14
Protective and Monitoring Equipment
15
Safety Feature Identification
16
Description
17
Fields of Application, Correct Use
17
Technical Data
18
Epg-Sprint
18
Epg-Sprint Xe
20
Permitted Accessories
22
Scope of Delivery
22
Scope of Delivery of EPG-SPRINT
22
Scope of Delivery of EPG-SPRINT XE
22
Operating Elements of EPG-SPRINT
23
Overview of Control Panel Front Side
23
Connections on the Rear Side of the EPG-SPRINT
28
Operating Elements of EPG-SPRINT X/EPG-SPRINT XE
30
Overview of Control Panel Front Side
30
Connections on the Rear Side of the Epg-Sprint X
35
Connections on the Rear Side of the EPG-SPRINT XE
37
Spare Parts
39
How Can Spare Parts be Ordered
39
EPG-SPRINT Control Unit
40
EPG-SPRINT X Control Unit
43
EPG-SPRINT XE Control Unit
46
Resources and Special Tools
49
Handling the Release Tool for the Air Diffuser
50
Repair Work
51
Personnel Qualifications
51
Safety Instructions
51
Replacing a Proportional Valve
53
Replacing the Incremental Encoder
55
Replacing the Display Print
56
Parameters for Service Purposes
57
Test Parameters
58
Calibration Parameters
58
Accessing the Service Level (C31-C34)
59
Accessing and Adjusting Parameter Value
60
Service Level
61
Parameter C31, Checking Air Outlets
61
Parameter C34, I/O Test (Input and Output)
64
Plant Level
68
Plant Level Parameters
68
Accessing the Plant Level Parameters
69
Parameter C41, Measuring and Calibrating Operating Pressure
70
Parameter C42, Calibrating Air Outlets
71
Parameter C43, Master Reset
74
Parameter C44, High-Voltage Calibration
75
Parameter C45, Default Setting of Offset for Air Channels
78
Measuring Equipment
81
Air Flow Measuring Device
81
Air Pressure Measuring Device
81
High-Voltage Measuring Device
82
Voltmeter
82
Extended Interface for Remote Control
83
Manual Gun Mode
83
Automatic Gun Mode
83
Manual Gun with External Control
84
Recipe Selection Input
84
Selection Via Pulse Length
84
Selection with Transfer Protocol
85
Block Diagrams
88
Further Error Messages
90
Software Update
93
Software History
97
Epg-Sprint
97
Epg-Sprint Xe
98
Warranty and Conformity Declarations
99
Important Notes Regarding Product Liability
99
Warranty Claim
99
CE Declaration of Conformity EPG-SPRINT
100
Ec Type Examination Certificate Epg-Sprint
101
CE Declaration of Conformity EPG-SPRINT X/EPG-SPRINT XE
103
Ec Type Examination Certificate Epg-Sprint X/Epg-Sprint Xe
104
Fm Identification Epg-Sprint/Epg-Sprint X/Epg-Sprint Xe
105

WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual

WAGNER EPG-SPRINT XE Translation Of The Original Operating Manual (80 pages)

Universal Control Unit for Powder Spray Guns

Brand: WAGNER | Category: Paint Sprayer | Size: 7.27 MB

Table of Contents

Table of Contents
3
Recipe Nos
5
About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
General Characters and Symbols
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
7
Using in Accordance with the Instructions
9
Device Type
9
Type of Use
9
For Use in Potentially Explosive Areas
9
Processible Working Materials
9
Misuse
9
Identification
10
Explosion Protection Identification
10
Permissible Device Combinations
10
Type Plate
11
Basic Safety Instructions
12
Safety Instructions for the Operator
12
Electrical Devices and Equipment
12
A Safe Work Environment
12
Personnel Qualifications
13
Safety Instructions for the Personnel
13
Personal Safety Equipment
13
Safe Handling of WAGNER Powder Spray Devices
14
Grounding the Device
14
Product Hoses
14
Electrical Connection Cables
15
Cleaning and Flushing
15
Maintenance and Repair
15
Protective and Monitoring Equipment
16
Safety Features
16
Description
18
Applications
18
Extent of Delivery
18
Technical Data
18
Operating Elements
20
Operating Elements on Front Side
20
Connections on the Rear Side
23
Accessories
24
Assembly and Commissioning
25
Training of Assembly/Commissioning Personnel
25
Storage Conditions
25
Installation Conditions
25
Connecting the Manual Gun
26
Connecting the Automatic Gun
28
Grounding
29
Grounding the Powder Coating System
30
Safety Checks
30
Operation
31
Training the Operating Personnel
31
Preparations for Commissioning
31
Tasks
31
Operating Modes
31
Gun Recognition
32
Manual Gun Mode with External Control
32
Basic and Factory Settings
32
Recipes
32
Double-Click Recipe (High Dynamic Remote)
33
Air High Output Mode (High Powder Discharge)
34
Combining the Air Outputs
34
Activating High Output Mode (C17)
35
Changing and Saving Recipes
38
Recipe Nos
38
Setting and Changing Coating Parameters
39
Setting the Total Air Volume
39
Setting the Powder Feed Quantity
40
Setting the Additional Air (Atomizing/Ionizing/Tribo Air Volume)
41
Setting the High Voltage
42
Displaying Actual High-Voltage Value
43
Setting the Current Limitation
44
Displaying Actual Value of Current Limitation
44
Setting the U/I Characteristic Curves
45
Flush Function
46
Hose Flush Function
46
Cleaning Flush Function
47
Procedure for Cleaning Flushing with Manual Guns
47
Procedure for Cleaning Flushing with Automatic Guns
48
Starting Output Setting (Zero Adjustment)
48
Cleaning and Maintenance
51
Cleaning
51
Cleaning Personnel
51
Cleaning Procedures
51
Maintenance
51
Maintenance Personnel
51
Maintenance Instructions
52
Safety Checks
52
Maintenance Procedures
52
Troubleshooting and Rectification
53
Warnings E01 - E04
53
Faults
54
Inspections in Accordance with DIN en 50177: 2009
58
Abbreviations
58
Overview Table
59
Inspections in Accordance with DIN en 50050-2: 2013
61
Abbreviations
61
Overview Table
62
Disassembly and Disposal
63
Disassembly
63
Disposal
63
Accessories
64
Connection Cable
64
Wall Mount
64
Recipe Sticker
64
Spare Parts
65
How to Order Spare Parts
65
Notes on the Use of Spare Parts
65
EPG-SPRINT XE Control Unit
65
Declaration of Conformity
67
EU Declaration of Conformity for Controller
67
FM Control Document
67
Appendix Device Configuration
68
Setting Example: Parameter C11
69
Setting Example: Parameter C13
71
Table of Parameters
74
Brief Description
77
Operating Elements
77
Operation of the Control Unit
78

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