WAGNER IP 5000 Manuals

Manuals and User Guides for WAGNER IP 5000. We have 2 WAGNER IP 5000 manuals available for free PDF download: Operating And Assembly Manual, Translation Of The Original Operating Manual

WAGNER IP 5000 Operating And Assembly Manual (160 pages)

Powder center

Brand: WAGNER | Category: Industrial Equipment | Size: 4.78 MB

Table of Contents
3
1 About These Instructions

7
2 Correct Use

10
- Device Type
  10
- Type of Use
  10
- Use in Potentially Explosive Areas
  10
- Safety Parameters
  10
- Processible Working Materials
  11
- Reasonably Foreseeable Misuse
  11
- Residual Risks
  11
3 Identification

12
4 General Safety Instructions

14
- Safety Instructions for the Operator
  14
- Electrical Devices and Equipment
  14
- Personnel Qualifications
  14
- Safe Work Environment
  14
- Safety Instructions for Staff
  15
- Safe Handling of WAGNER Powder Spray Devices
  15
- Grounding the Device
  15
- Product Hoses
  15
- Cleaning
  16
- Handling Powder Lacquers
  16
5 Description

17
- Components
  17
- Version with Integrated Filter
  18
- Version for Final Filter
  19
- Version with Ultrasonic Sieve
  20
- Mode of Operation
  21
- Protective and Monitoring Equipment
  21
- Scope of Delivery
  22
- Design Variants of the PXM Powder Center
  22
- Type with Ultrasonic Screening Unit
  23
- Installation Dimensions for Ultrasonic Screening Unit
  23
- Technical Data
  24
- Controls
  25
- Screen Layout of the Touch Screen
  26
- Explanation of the Screen Page Numbers
  27
- Inputs on the Touch Panel
  28
- Displays on the Warning Lamp
  28
- User Rights
  29
6 Assembly and Commissioning

30
- Training the Assembly Staff
  30
- Storage Conditions
  30
- Installation Conditions
  30
- Transportation
  31
- Assembly and Installation
  32
- Grounding
  37
- Safety Checks
  37
- Commissioning
  38
- Standard Settings
  39
- Machine Parameters Operation
  39
- Machine Parameter Cleaning
  40
- CAN Addresses for MCM System
  41
- EPG S2 Settings
  42
- Function Test
  44
7 Operation

46
- Training the Operating Staff
  46
- Safety Instructions
  46
- Touch Screen Operation Standard Equipment
  47
- Equipment with Final Filter
  47
- Equipment with Integrated Exhaust System
  48
- Set Language
  49
- Logging a User On/Off
  50
- Starting/Stopping Coating
  51
- Paint Change Components
  52
- Cleaning Positions Powder Hoses
  53
- Configuring the Powder Center
  54
- Settings
  55
- Machine Parameters Operation
  56
- Machine Parameter Cleaning
  62
- Machine Parameters Diagnosis
  64
- System
  66
8 Cleaning and Maintenance

69
- Cleaning
  69
- Cleaning Staff
  69
- Safety Instructions
  69
- Paint Change
  70
- Paint Change Components
  70
- Cleaning Positions Powder Hoses
  71
- Cleaning Functions
  72
- Cleaning Parameters
  72
- Start Cleaning (Example: Profitech M)
  73
- Cleaning/Paint Change on the PXM with Ultrasonic Sieve
  82
- Maintenance
  85
- Maintenance Staff
  85
- Safety Instructions
  85
- Maintenance Procedures
  86
- Safety Checks
  87
- Grounding Check
  87
9 Troubleshooting and Rectification

88
- Fault Messages
  88
- Types of Fault Messages
  89
- Current
  89
- History
  90
10 Repair

93
- Repair Personnel
  93
- Safety Instructions
  93
11 Function Test after the Repair

95
12 Inspections in Accordance with Din en 50177: 2010

96
13 Disassembly and Disposal

99
14 Accessories

100
15 Spare Parts

103
- How Can Spare Parts be Ordered
  103
- Workstation 22 Injectors
  104
- Workstation 20 Injectors with Fluidization
  106
- Workstation 34 Injectors
  108
- Cylinder Workstation (22 Injectors)
  110
- Cylinder Workstation (34 Injectors)
  111
- Scraper Assembly Intake Tubes
  112
- Cleaning System Tank Version (22 Injectors)
  114
- Cleaning System Box Version (22 Injectors)
  116
- Vibration Table
  118
- Feed Lance
  120
- Vibrating Table Fresh Powder
  122
- Compressed Air Tank for 22 Injectors (1 Outlet)
  123
- Compressed Air Tank for 22 Injectors
  124
- Compressed Air Tank for 34 Injectors
  125
- Pressure Regulator, Complete
  126
- Powder Tank, Fluidized (22 Injectors)
  127
- Final Filter Adapter
  128
- Exhaust System Throttle Valve
  130
- Exhaust System Throttle Valve (Version with US Sieve)
  132
- Housing
  134
- Control Unit Cabinet (1 IP 5000)
  136
- Control Unit Cabinet (2 IP 5000)
  138
- Control Unit Cabinet (18 EPG)
  140
- Control Unit Cabinet Control Panel
  142
- LED Lamp 1500
  143
- Led Lamp 700
  144
- Final Filter
  145
- PI-F1 Powder Injector
  147
- PI-P1 Powder Injector
  148
- Hicoat-ED Pump P
  149
- Hicoat-ED Pump F
  150
- Fresh Powder Feed Unit
  151
- Ultrasonic Screening Unit
  152
- Level Sensor
  153
16 Warranty Declaration and Declaration of Incorporation

154
17 Electrical Connection Plans

158

WAGNER IP 5000 Translation Of The Original Operating Manual (88 pages)

Fresh Powder and Transfer Pump

Brand: WAGNER | Category: Water Pump | Size: 8.52 MB

Table of Contents
3
About These Instructions
6
Preface
6
Warnings, Notices and Symbols in These Instructions
6
Languages
7
Abbreviations
7
Terminology for the Purpose of this Manual
8
Using in Accordance with the Instructions
9
Device Type
9
Type of Use
9
For Use in Potentially Explosive Areas
9
Processible Working Materials
9
Misuse
9
Identification
10
Explosion Protection Identification
10
Permissible Device Combinations
10
Type Plate
10
Basic Safety Instructions
11
Safety Instructions for the Operator
11
Electrical Devices and Equipment
11
A Safe Work Environment
12
Personnel Qualifications
12
Safety Instructions for the Personnel
13
Personal Safety Equipment
13
Safe Handling of WAGNER Powder Spray Devices
13
Grounding the Device
14
Product Hoses
14
Electrical Connection Cables
15
Cleaning and Flushing
15
Maintenance and Repair
16
Protective and Monitoring Equipment
16
Description
17
Design of the IP 5000 Powder Pump
17
IP 5000 Version
17
IP 5000-USD Version
18
Functioning
19
Operating Elements on Control Cabinet
20
Extent of Delivery
20
Data
21
Technical Data
21
Assembly and Commissioning
22
Training of Assembly/Commissioning Personnel
22
Storage Conditions
22
Installation Conditions
22
Assembly Example of the WAGNER Powder Center
23
Installation Recommendation
24
IP 5000 Version
24
IP 5000-USD Version
25
Assembling the Powder Pump
26
How to Handle the Hose Coupling
28
Grounding
28
Start up
28
Commissioning in Connection with the Powder Center
30
Commissioning as Transfer Pump (Bigbag)
30
Pin Assignment in the Control Cabinet
31
Operation
32
Training the Operating Personnel
32
Tasks
32
Operating Modes
32
Operation with WAGNER Powder Center
32
Setting Elements in the Control Cabinet
33
DIP Switch Functions
33
A+/A- Buttons
33
Function 1 "Use of Powder Center/Bigbag
34
Function 2 Recipe "Soft
34
Function 3 "Set After-Run Time
34
Function 4 "Set Cleaning Time
34
Function 6 "Set Service Interval
35
Setting Example
36
Function 7 "Level Controller
37
Cycle Counter
38
Conditions for Operating the Pump
38
Cleaning and Maintenance
39
Cleaning
39
Cleaning Personnel
39
Cleaning Procedures
39
Cleaning in Case of Paint Change
39
Internal Cleaning Procedure
39
External Cleaning Procedure
40
Supercenter Cleaning Procedure
41
PXM Cleaning Procedure
41
Maintenance
42
Maintenance Personnel
42
Maintenance Instructions
42
Safety Checks and Maintenance Intervals
42
Maintenance Procedures
42
Changing Valve and Pump Hoses
43
Storage Conditions for Pump and Valve Hoses
49
Replacing the Non-Return Valves
50
Disassembly
50
Assembly
53
Trouble Shooting and Solution
56
Disassembly and Disposal
57
Disassembly
57
Disposal
57
Accessories
58
Spare Parts
61
How to Order Spare Parts
61
Powder Pump Spare Parts List
62
Control Cabinet Spare Parts List
64
Connecting Plug Spare Parts List
66
SN 600/14 Suction Lance Spare Parts List
67
SN 1500/14 Suction Lance Spare Parts List
68
External Cleaning Box Spare Parts List
69
Circuit Diagrams
70
Plug Assignment
70
Signal Sequence
71
Signal Sequence "Feeding Operation
71
Signal Sequence "KPZ 2008 Cleaning
71
Signal Sequence "PXM/PXS Standard Cleaning
72
Signal Sequence "PXM/PXS Intensive Cleaning
73
Signal Sequence "Supercenter Cleaning
74
Valve Assignment
75
Electrical Circuit Diagrams
76
Pneumatic Diagram
83
Eu Declaration of Conformity
85

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More WAGNER Manuals

WAGNER IP 5000 Manuals

WAGNER IP 5000 Operating And Assembly Manual (160 pages)

Table of Contents

1 About These Instructions

2 Correct Use

3 Identification

4 General Safety Instructions

5 Description

6 Assembly and Commissioning

7 Operation

8 Cleaning and Maintenance

9 Troubleshooting and Rectification

10 Repair

11 Function Test after the Repair

12 Inspections in Accordance with Din en 50177: 2010

13 Disassembly and Disposal

14 Accessories

15 Spare Parts

16 Warranty Declaration and Declaration of Incorporation

17 Electrical Connection Plans

WAGNER IP 5000 Translation Of The Original Operating Manual (88 pages)

Table of Contents

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