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WAGNER PROTEC 2K manual available for free PDF download: Translation Of The Original Operating Manual
WAGNER PROTEC 2K Translation Of The Original Operating Manual (132 pages)
2K System Protective Coating
Brand:
WAGNER
| Category:
Paint Sprayer
| Size: 11.01 MB
Table of Contents
Table of Contents
3
1 About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Operating Manuals for the Individual Components
8
Abbreviations in the Text
8
Terminology for the Purpose of this Manual
9
2 Correct Use
10
Device Types
10
Type of Use
10
Field of Application
10
Safety Parameters
10
Processible Working Materials
11
Recommended Application Areas
11
Reasonably Foreseeable Misuse
12
Residual Risks
12
3 Identification
13
Ce Explosion Protection Identification
13
Type Plate
15
4 General Safety Instructions
16
Safety Instructions for the Operator
16
Electrical Equipment
16
Personnel Qualifications
16
Safe Work Environment
16
Safety Instructions for Staff
17
Safe Handling of WAGNER Spray Devices
17
Grounding the Device
18
Product Hoses
18
Cleaning and Flushing
19
Handling Hazardous Liquids, Varnishes and Paints
20
Touching Hot Surfaces
20
5 Description
22
Components
22
Mode of Operation
24
Protective and Monitoring Equipment
24
Scope of Delivery
26
Data
27
Materials of Paint-Wetted Parts
27
Recommended Packings
27
Technical Data
28
Technical Data for Entire System
28
Technical Data for PROTEC 2K Piston Pump
29
Dimensions and Weights
30
Volume Flow
31
Performance Diagrams
31
Flow Diagram
34
Flow Chart with External Mixer and External Circulation
35
Pressure Regulator Unit
36
Pressure Relief
36
High-Pressure Filter 530 Bar
36
PC Relief Combination, 530 Bar
37
Stroke Count (Option)
37
External Mixer and External Circulation
39
External Mixer (Option)
39
Hose Selection
40
Throttle Valve (Option)
41
External Circulation (Option)
42
Feed Pump (Option)
44
6 Assembly and Commissioning
45
Training Assembly/Commissioning Staff
45
Storage and Installation Conditions
45
Transportation
45
Assembly and Installation
46
Pneumatic Connections
46
Product Connections
46
Ventilation of the Spray Booth
46
Grounding
47
Grounding of Components on Trolley
47
Grounding Schema (Example)
48
Commissioning
49
Safety Instructions
49
Procedure
49
7 Operation
50
Training the Operating Staff
50
Safety Instructions
50
General Rules for Making Adjustments to the Spray Gun
51
Do Not Connect Red Handle under Pressure
51
Switching Device on and off
52
Switching on Device
52
Switching off Device
52
Emergency Stop
52
Spraying Mode
53
Preparing
53
Circulating
54
Spraying
55
Pressure Drop
56
No-Load / Vent
56
Pressure Relief/Work Interruption
57
Continuing after Work Interruption
58
Intermediate Flushing
58
Intermediate Flushing with Flushing Pump
59
Relieving Flushing Pump
60
Intermediate Flushing Without Flushing Pump
61
Paint or Hardener Change
62
Paint Change Flushing
62
Workflow
65
8 Cleaning and Maintenance
66
Cleaning
66
Cleaning Staff
66
Safety Instructions
66
Clean Product Tank
66
Decommissioning and Cleaning
67
Long-Term Storage
67
Maintenance
68
Maintenance Staff
68
Safety Instructions
68
Regular Maintenance Work
69
Lubricating Bearings
69
Draining Condensate from Water Separator
70
Filling with Separating Agent
70
Emptying Device
71
Filling Empty Device
73
Cleaning and Replacing the High-Pressure Filter
74
Product Hoses, Tubes and Couplings
75
9 Troubleshooting and Rectification
76
10 Repairs
78
Repair Staff
78
Mounting Materials
78
11 Disposal
78
12 Accessories
79
Conversion to Other Mixing Ratios
81
13 Spare Parts
82
How Can Spare Parts be Ordered
82
Overview
83
Basic Units
83
System Overview
84
Hoses
85
Trolley with Grounding, Return Line, and Air Inlet
86
Mechanism Trolley
88
Air Inlet with Water Separator
89
Product Tank a and Product Tank B (1:1)
90
Product Tank B (4:1, 3:1, 2:1, 1.5:1)
91
Mixing
92
Mixing Block
94
Outlet Valve
94
Mount on Trolley
95
2K Pump
96
PROTEC Air Motor 10
98
Air Motor Regulator for PROTEC 10
102
Movement Mechanism
103
Fluid Sections 110-150 Cm3
104
Fluid Sections 38-75 Cm3
107
2K Pc Relief Combination
111
2K High-Pressure Filter, 530 Bar with Pressure Gauge
112
Flushing Pump / Flushing Pump Connection (Option)
114
Heater (Option)
116
Heater Without Return Line
116
Heater with Return Line
118
Return Flow Set HP Filter a and B (Option)
121
External Mixer
122
Throttle Valve Set (Option)
124
Throttle Valve
124
External Circulation A1/2"-B1/4" and A3/8"-B1/4
126
External Circulation A3/8"-B3/8" and A1/2"-B3/8
127
14 Warranty and Conformity Declarations
128
Important Notes Regarding Product Liability
128
Warranty Claim
128
CE Declaration of Conformity
129
Notes on National Regulations and Guidelines
130
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