WAGNER TwinControl Manuals

Manuals and User Guides for WAGNER TwinControl. We have 2 WAGNER TwinControl manuals available for free PDF download: Original Operating Manual, Assembly Manual

WAGNER TwinControl Original Operating Manual

WAGNER TwinControl Original Operating Manual (132 pages)

Electronically Controlled 2K Systems for Lacquers

Brand: WAGNER | Category: Mixer | Size: 20.27 MB

Table of Contents

Twincontrol
1
Table of Contents
3
Twincontrol 2 / Twincontrol
3
1 About These Instructions

7
2 Correct Use

11
- Device Types
  11
- Type of Use
  11
- For Use in Potentially Explosive Areas
  11
- Processible Working Materials
  12
- Misuse
  12
3 Identification

13
4 Basic Safety Instructions

17
- Safety Instructions for the Operator
  17
- Electrical Devices and Equipment
  17
- A Safe Work Environment
  17
- Personnel Qualifications
  18
- Safety Instructions for the Personnel
  18
- Personal Safety Equipment
  19
- Safe Handling of WAGNER Spray Devices
  19
- Grounding the Unit
  20
- Product Hoses
  20
- Cleaning and Flushing
  21
- Touching Hot Surfaces
  22
- Maintenance and Repair
  22
- Protective and Monitoring Equipment
  22
5 Description

23
- Components
  23
- Twincontrol Finishing and Protective Coating
  24
- Mode of Operation
  24
- Protective and Monitoring Equipment
  24
- Included Items
  25
- Technical Data
  25
- Materials of Paint-Wetted Parts
  25
- Control Units with Turbines
  26
- Control Units with Mains Power Supply (Cable)
  28
- Entire System
  28
- Pumps
  30
- Dimensions
  31
- Weights
  33
- Overview of Twincontrol Controllers
  34
- Principle Diagram
  35
- Controller 1 / 9 / 10 for Pumps 5-60 to
  35
- Controllers 2 / 3 / 6 / 8 for Pumps 48-110 to
  36
- Operating Elements and Control Unit Connections
  37
- Pneumatic Diagram
  39
- List of Service Functions
  43
- Dry Running Protection
  46
- Heater (Option)
  46
- AIS Dosing System (Option)
  46
- Automatic Electrostatic System for Electrostatic Gun GM5000 (Option)
  46
- Connection Kit for Gun Flush Box (Option)
  47
- Feed Pump (Option)
  47
- Evomotion 5-125 Feed Pump
  48
- Maintenance Work on the Pumps
  48
6 Assembly and Commissioning

49
7 Controller

65
- Training the Operating Personnel
  65
- Safety Instructions
  65
- Operating the Control Unit
  66
- Entering Numbers [SET]
  67
- Password Protection and User Functions
  68
- Basic Functions for the Painter
  69
- Extended Functions with Password Protection
  70
- Calibration
  74
- Flushing Programs
  75
- Ais
  77
- Check for Leaks in a and B Fluid Section
  79
- Batch Mode" Filling Mode
  80
8 Operation

81
- Training the Operating Personnel
  81
- Safety Instructions
  81
- General Rules for Making Adjustments to the Spray Gun
  81
- Malfunction
  82
- Emergency Deactivation
  82
- Switching the System on
  83
- Switching off the System
  85
- Spraying Mode
  86
- Flushing
  87
- Pressure Relief / Work Interruption
  88
- Automatic Electrostatic System Set for Electrostatic Gun GM5000 (Option)
  90
- Commissioning and Settings
  90
- Paint Filling
  90
- Spraying Mode
  91
- Work Interruption (Stop)
  91
- Flushing
  91
- Connection Kit for Gun Flush Box (Option)
  91
- Soft Circulation (Option)
  92
- External Mixers (Option)
  93
- Manual External Mixers DN2.6 and DN4
  93
- Remote Control and ESTA Remote Control (Option)
  94
- Explosion Protection
  94
- Twincontrol Remote Control
  94
- ESTA Remote Control
  95
- Switchbox for Second A-Pump (Option)
  96
9 Cleaning and Maintenance

97
- Cleaning
  97
- Cleaning Personnel
  97
- Safety Instructions
  97
- Filter Cleaning
  97
- Cleaning the System
  98
- Decommissioning
  98
- Long-Term Storage
  98
- Maintenance
  99
- Maintenance Personnel
  99
- Maintenance Instructions
  99
- Safety Checks and Maintenance Intervals
  100
- Service Plug
  100
- Connections for Stroke Measurement
  100
- Turbine
  100
- Non-Return Valves
  101
- Emptying System
  101
- Filling Empty System
  101
- Cleaning or Replacing the Product Filter
  102
- Product Hoses, Pipes and Couplings
  104
10 Troubleshooting

105
- Alarm Messages and Fault Rectification
  107
11 Repairs

110
- Repair Personnel
  110
- Repair Notes
  110
- Assembly Aids
  111
12 Disposal

112
13 Accessories

113
- Mixer
  113
- Remote Control
  115
- Horn Alarm
  116
- Suction Hoses
  116
- Mixing Hoses
  117
- Ais
  117
- Heater
  118
- Splitter Valve
  120
- Product Pressure Regulator
  120
- Flushing Pressure Set
  120
- Additional Parts for Second Paint (2A)
  121
- Extension Cables
  122
- TC VM5000 Automatic Electrostatic System
  122
- GFB Connection Kit
  122
- Feed Pump
  123
- Aircoat Regulator
  123
- Archiving Software
  124
14 Spare Parts

125
- Where Can Spare Parts be Found
  125
- Serial Number
  125
- Turbine
  125
15 Declaration of Conformity

126
- Devices with Turbines
  126
- Devices with Cable for Mains Power Supply
  127
16 Appendix

128
- Conversion of the Mixing Ratio Specifications
  128
- Hose Volume Table
  129

WAGNER TwinControl Assembly Manual

WAGNER TwinControl Assembly Manual (24 pages)

Brand: WAGNER | Category: Portable Generator | Size: 1.13 MB

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