Xylem Aquavar Manuals

Xylem Aquavar Manuals

Manuals and User Guides for Xylem Aquavar. We have 1 Xylem Aquavar manual available for free PDF download: Instruction Manual

Xylem Aquavar Instruction Manual

Xylem Aquavar Instruction Manual (172 pages)

Intelligent Pump Controller

Brand: Xylem | Category: Controller | Size: 18.96 MB

Table of Contents

Table of Contents
3
Aquavar ® Intelligent Pump Controller - 150 HP to 600 HP INSTRUCTION MANUAL
5
1 Introduction and Safety

6
- Introduction
  6
  - Qualified Personnel
    6
- Safety
  6
  - Safety Message Levels
    7
- User Safety
  7
- Protecting the Environment
  9
2 Transportation and Storage

11
- Examine the Delivery
  11
  - Examine the Package
    11
  - Examine the Unit
    11
- System Lifting
  11
- Transportation Guidelines
  11
  - Precautions
    11
- Storage Guidelines
  12
3 Product Description

13
- Product Overview
  13
- Motor Thermal Protection
  14
- Dimensions
  18
- Description
  25
- Internal Frequency Converter Controller Functions
  26
4 Mechanical Installation

27
- Pre-Installation
  27
  - Installation Site Checklist
    27
  - Frequency Converter and Motor Pre-Installation Check List
    27
  - General Considerations
    27
  - How to Get Started
    28
  - Cooling
    29
  - Lifting
    29
  - Terminal and Connection
    30
  - Gland/Conduit Entry IP21 (NEMA 1) and IP54 (NEMA12)
    36
  - NEMA-3R Cover Kit
    37
  - Install the Top Plate
    38
  - Install the Gland Plate
    38
  - Install the NEMA 3R Cover
    40
5 Electrical Installation

42
- Precautions
  42
- Basic Electrical Connection
  43
- Power Connections
  45
- Power and Control Wiring for Unshielded Cables
  52
- Grounding
  52
- Extra Protection (RCD)
  53
- Torque
  53
- Shielded Cables
  53
- Motor Connection
  54
- Shielding against Electrical Noise
  55
- AC Line Input Connections
  55
- External Fan Supply
  56
- Fuses and Line Power Disconnectors
  56
- Motor Insulation and Motor Bearing Currents
  57
- Control Terminals
  58
- Control Terminal Types
  61
- Wiring to Control Terminals
  64
  - Unplug Terminal Connectors
    64
  - Control Terminal Connections
    64
  - Control Terminal Functions
    66
  - Analog Input 53
    66
  - Jumper Terminals 12 and 18
    66
  - Serial Communication
    67
- Common Terminal Wiring Configurations
  67
- Local Control Panel
  77
- Final Set-Up and Test
  85
6 Operation

87
- Pre-Start Procedure
  87
- Pre-Startup Inspections
  87
- Apply Power
  88
- Discharge Time
  88
- Frequency Converter Programming
  89
  - Programming the Controller
    89
  - Setup and Commissioning
    94
  - Pump Protection Setup
    110
  - Digital Input Setup
    117
  - Relay and Analog Output Setup
    120
  - Communication Setup
    124
  - Automatic Motor Adaptation
    125
- Basic Operational Programming
  126
- Induction Motor Setup
  127
- PM Motor Setup
  127
- Check Motor Rotation
  129
- Local-Control Test
  129
- System Start-Up
  130
- Acoustic Noise or Vibration
  130
7 Warnings and Alarms

131
- System Monitoring
  131
- Warning and Alarm Types
  131
- Warning and Alarm Displays
  132
- Warnings and Alarms
  140
8 Troubleshooting

149
- Start up and Operation Troubleshooting
  149
9 Technical Specification

152
- Power-Dependent Specifications
  152
- General Technical Data
  155
- Fuse Tables
  161
  - Wire Sizing Charts
    164
  - Parameter List
    166
  - Product Warranty
    168

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