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Yamaha 25X Manuals
Manuals and User Guides for Yamaha 25X. We have
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Yamaha 25X manuals available for free PDF download: Service Manual, Owner's Manual
Yamaha 25X Service Manual (385 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 7.74 MB
Table of Contents
How to Use this Manual
4
Important Information
6
Symbols
10
Index
12
Table of Contents
14
General Information
14
Identification
16
Serial Number
16
Starting Serial Numbers
16
Chapter 1
16
Safety While Working
18
Fire Prevention
18
Ventilation
18
Self-Protection
18
Oils, Greases and Sealing Fluids
18
Good Working Practices
20
Disassembly and Assembly
22
Measuring
24
Special Tools
24
Outillage Special
25
90890-03169
27
90890-06752
27
90890-06754
27
P/N. J-39299
27
P/N. Ym-34487
27
P/N. Yu-39991
27
Removal and Installation
28
Specifications
32
Chapter 2
34
General Specifications
34
Maintenance Specifications
42
Caracteristiques D'entretien
43
Moteur
43
Bloc de Propulsion
47
Electrical
48
Partie Electricite
49
Bracket Dimensions
52
Outboard Dimensions
52
Dimensions du Moteur Hors-Bord
53
Dimensions du Support
53
Daten
53
Dimensiones de la Ménsula
53
Dimensiones del Fuera de Borda
53
Wartungdaten
53
Especificaciones de Mantenimiento
53
Tightening Torque
54
Torsión de Apriete
55
General Tightening Torque
56
Torsiones de Apriete
57
Periodic Inspection and Adjustment
58
Predelivery Service
62
Contents
62
Electric Wiring
64
Chapter 3
64
25Jmh, 25Jmho, 30Dmh, 30Dmho
64
30Dwh, 30Dwho
66
25Jeo, 30Dmo, 30De, 30Deo
68
25Jeto, 30Det, 30Deto
70
Fuel Line
72
Gear Oil Level
74
Operation of Controls and Moving Parts
74
Ignition Timing
76
Motor Exterior
76
Instructing the New Owner
76
Fuel Leakage
76
Water Leakage
76
Exhaust Leakage
76
Engine and Lower Unit Noise
76
Idle-Speed
76
Periodic Service
78
Maintenance Schedule
78
Anode
78
Battery
82
Cylinder Head Bolts, Engine Mounting Bolts, and Flywheel Nut
84
Gear Oil
84
Oil-Injection Pump
84
Operational Test
84
Fuel Filter
84
Fuel Line
84
Carburetor
86
Carburetor Link Adjustment
88
Fuel Enrichment Valve Adjustment
88
Ignition Timing Adjustment
88
Idle-Speed
92
Oil Pump Link Adjustment
94
Pick-Up Timing
94
25Jeo, 25Jeto, 30Deo, 30Deto
96
25Jmho, 30Dmo, 30Dmho, 30Dwho
96
Oil-Level Warning System
96
Propeller
96
Spark Plug
98
Manual Handle Model
100
Start-In-Gear Protection Adjustment
100
Start-In-Gear Protection Model
100
Throttle Cable Adjustment
100
Neutral Opening Limit Adjustment
102
Power Trim and Tilt Fluid Check
102
Hydraulic System Air Bleeding
104
Fuel System
106
Fuel System Exploded Diagram
108
Fuel Filter Cleaning and Inspection
110
Removal
110
Fuel Joints
112
Installation
112
Carburetor Exploded Diagram
114
Carburetor Removal and Disassembly
116
Carburetor Body
118
Collar
118
Float
118
Inspection
118
Needle Valve
118
Pilot Screw
118
Fuel Pump
120
Assembly
122
Installation
124
Oil Injection Exploded Diagram
126
Installation
128
Oil Injection Cleaning and Inspection
128
Oil-Hoses
128
Oil-Level Gauge
128
Oil-Tank
128
Oil Injection Removal
128
Power Unit
130
Exploded Diagram
134
CHAPTER 5 Preparation for Overhaul
136
Removal
136
Disassembly
138
Cylinder Head
140
Inspection
140
Cleaning
140
Cylinder Block
142
Cleaning
142
Inspection
142
Piston Cleaning
144
Piston Inspection
144
Inspection
146
Piston Ring
146
Cleaning
148
Crankshaft
148
Inspection
148
Piston Pin and Small End Bearing
148
Inspection
150
Reed Valve
150
Thermostat
150
(Oil Injection Pump Drive)
152
Cleaning
152
Crank Main Bearing
152
Drive Gear
152
Driven Gear (Oil Injection Pump Drive)
152
Inspection
152
Bearing, Oil Seal, O-Ring and Oil Pump Drive Gear
154
Assembly and Adjustment
154
Piston
154
Crank Cylinder Assembly
156
Small End Bearings and Piston Assembly
156
Cylinder Head and Exhaust Cover
158
Fuel System and Electrical System
160
Installation
160
Intake Manifold
160
Reed Valve
160
Recoil Starter Exploded Diagram
162
Drive Pawl and Spring
164
Inspection
164
Removal and Disassembly
164
Collar and Roller
166
Sheave Drum
166
Starter Rope
166
Start-In-Gear Protection
168
Starter Spring
168
Lower Unit
174
Lower Unit Exploded Diagram
178
Preparation for Removal
180
Disassembly
180
Bearing Housing
190
Claw-Washer
190
Gear Case
190
Inspection
190
Ring-Nut
190
Water Pump Housing
190
Bearing
192
Clutch Dog and Components
192
Gear
192
OIL-SEAL HOUSING (Located under the Impeller)
192
Drive Shaft and Propeller Shaft
194
Drive Shaft Sleeve
194
Propeller/Trim Tab/Anode
194
Shift-Plunger, Shift-Shaft, and Boot
194
Forward Gear Shim Selection
196
Pinion Gear Shim Selection
196
Propeller-Shaft Housing
196
Assembly and Adjustment
196
Impeller and Cartridge Insert
192
Assembly
196
Gear Case
198
Reverse Gear Shim Selection
198
SHIM SELECTION (for USA and CANADA)
202
Pinion Gear Shim
204
Forward Gear Shim
206
Reverse Gear Shim
210
SHIM SELECTION (Except for USA and CANADA)
212
Forward Gear Shim
216
Reverse Gear Shim
218
Forward Gear
220
Measuring the Backlash
220
Reverse Gear
222
Water Pump Installation
224
Lower Unit Leakage Check
226
Bracket Unit
230
Steering Handle Exploded Diagram
234
Steering Handle Removal and Installation Chart
234
Bottom Cowling Exploded Diagram
236
Bottom Cowling Removal and Installation Chart
236
Upper Case Exploded Diagram
240
Upper Case Removal and Installation Chart
240
Steering Bracket Exploded Diagram
246
Steering Bracket Removal and Installation Chart
246
Power Trim and Tilt (Ptt) Unit Exploded Diagram
250
Power Trim and Tilt (Ptt) Unit Removal and Installation Chart
250
Clamp Bracket Exploded Diagram
254
Clamp Bracket Removal and Installation Chart
254
Clamp Bracket (Except Ptt Model)
254
Clamp Bracket (Ptt Model)
260
Swivel Bracket Exploded Diagram
264
Swivel Bracket Removal and Installation Chart
264
Tilt Rod Exploded Diagram
268
Tilt Rod Removal and Installation Chart
268
Service Points
272
Tilt Rod Removal
272
Tilt Piston Installation
274
Tilt Rod Installation
274
Air Bleeding
276
Ptt Motor, Pump Housing, and Tilt Cylinder Exploded Diagram
280
Pump Housing Exploded Diagram
284
Pump Housing Removal and Installation Chart
284
Gear Pump Exploded Diagram
290
Gear Pump Removal and Installation Chart
290
Motor Inspection
296
PTT Motor Assembly
298
Electrical Systems
300
Chapter 8
304
Electrical Components
304
Jeho, 30Dwh, 30Deho
306
Wire Harness
312
Flywheel Magneto Removal
316
Flywheel Magneto Installation
320
Electrical Analysis
322
Digital Circuit Tester
322
Peak Voltage Adaptor
322
Ignition System
326
Peak Voltage Measurement
322
Ignition Spark Gap
328
Ignition System Peak Voltage
330
Engine Stop Switch
332
Ignition Control System
334
Spark Plug Cap
332
Oil Level Gauge
336
Pulser Coil
336
Thermo Switch
336
Oil Level/Engine Temp. Warning Lamp
338
Starting System
340
Fuse
342
Starter Relay
342
Wire Connections
342
Neutral Switch
344
Starter Switch
344
Fuel Enrichment Valve
346
Starter Motor Exploded Diagram
348
Starter Motor Removal and Installation Chart
348
Armature Inspection
352
Pinion Inspection
352
Brush Holder Inspection
354
Rear Bracket Bushing Inspection
354
Charging System
356
Charging System Peak Voltage
358
Power Trim and Tilt (Ptt) Control System
360
Ptt Relay
362
Trim Sensor
364
Trouble Analysis
366
Trouble Analysis Chart
368
Yamaha 25X Owner's Manual (74 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 2.74 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
Safety Information
6
Outboard Motor Safety
6
Propeller
6
Rotating Parts
6
Hot Parts
6
Electric Shock
6
Engine Shut-Off Cord (Lanyard)
6
Gasoline
6
Gasoline Exposure and Spills
6
Carbon Monoxide
6
Modifications
7
Boating Safety
7
Alcohol and Drugs
7
Personal Flotation Devices
7
People in the Water
7
Passengers
7
Overloading
7
Avoid Collisions
7
Weather
8
Passenger Training
8
Boating Safety Publications
8
Laws and Regulations
8
General Information
9
Identification Numbers Record
9
Outboard Motor Serial Number
9
Key Number
9
EC Declaration of Conformity (Doc)
9
CE Marking
9
C-Tick Label
10
Read Manuals and Labels
11
Warning Labels
11
Specifications and Requirements
14
Specifications
14
Installation Requirements
15
Boat Horsepower Rating
15
Mounting Motor
16
Remote Control Requirements
16
Battery Requirements
16
Battery Specifications
16
Mounting Battery
16
Multiple Batteries
16
Without a Rectifier or Rectifier Regulator
16
Propeller Selection
17
Start-In-Gear Protection
17
Engine Oil Requirements
18
Fuel Requirements
18
Gasoline
18
Muddy or Acidic Water
18
Anti-Fouling Paint
18
Motor Disposal Requirements
18
Emergency Equipment
19
Components
20
Components Diagram
20
Fuel Tank
20
Fuel Joint
21
Fuel Gauge
21
Fuel Tank Cap
21
Air Vent Screw
21
Remote Control Box
21
Remote Control Lever
21
Neutral Interlock Trigger
22
Neutral Throttle Lever
22
Choke Switch
22
Tiller Handle
22
Gear Shift Lever
22
Throttle Grip
23
Throttle Indicator
23
Throttle Friction Adjuster
23
Engine Shut-Off Cord (Lanyard) and Clip
24
Engine Stop Button
24
Choke Knob for Pull Type
25
Manual Starter Handle
25
Main Switch
25
Steering Friction Adjuster
25
Trim Tab
26
Trim Rod (Tilt Pin)
26
Shallow Water Lever
26
Tilt Lock Mechanism
27
Tilt Support Knob
27
Top Cowling Lock Lever(S) (Turn Type)
27
2-Pin Connector
28
Engine Control System
29
Alert System
29
Overheat Alert
29
Installation
30
Mounting the Outboard Motor
30
Clamping the Outboard Motor
31
Operation
33
First-Time Operation
33
Breaking in Engine
33
Getting to Know Your Boat
33
Checks before Starting Engine
33
Fuel Level
34
Remove Cowling
34
Fuel System
34
Controls
34
Engine Shut-Off Cord (Lanyard)
35
Oil
35
Engine
35
Install Cowling
35
Battery
36
Filling Fuel and Engine Oil
36
Filling Fuel for Portable Tank
36
Gasoline and Oil Mixing (100:1)
36
Operating Engine
38
Feeding Fuel (Portable Tank)
38
Starting Engine
39
Checks after Starting Engine
44
Cooling Water
44
Warming up Engine
44
Choke Start Models
44
Checks after Engine Warm-Up
44
Shifting
44
Stop Switches
44
Stopping Boat
46
Stopping Engine
46
Procedure
46
Trimming Outboard Motor
47
Adjusting Trim Angle for Manual Tilt Models
48
Adjusting Boat Trim
48
Tilting up and down
49
Procedure for Tilting up (Manual Tilt Models)
50
Procedure for Tilting down (Manual Tilt Models)
51
Shallow Water
51
Cruising in Shallow Water
51
Tilt Models)
51
Cruising in Other Conditions
52
Maintenance
53
Transporting and Storing Outboard Motor
53
Clamp Screw Mounting Models
53
Storing Outboard Motor
53
Procedure
54
Lubrication
55
Cleaning the Outboard Motor
55
Checking Painted Surface of Motor
55
Periodic Maintenance
55
Replacement Parts
56
Severe Operating Conditions
56
Maintenance Chart 1
57
Maintenance Chart 2
59
Greasing
60
Cleaning and Adjusting Spark Plug
60
Checking Fuel Filter
61
Inspecting Idling Speed
62
Checking Wiring and Connectors
62
Checking Propeller
62
Removing Propeller
63
Installing Propeller
63
Changing Gear Oil
64
Cleaning Fuel Tank
65
Inspecting and Replacing Anode(S)
66
Checking Battery (for Electric Start Models)
66
Connecting the Battery
67
Disconnecting the Battery
67
Trouble Recovery
68
Troubleshooting
68
Temporary Action in Emergency
71
Impact Damage
71
Replacing Fuse
71
Starter will Not Operate
72
Emergency Starting Engine
72
Treatment of Submerged Motor
73
Yamaha 25X Owner's Manual (74 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 3.63 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
Safety Information
7
Outboard Motor Safety
7
Propeller
7
Rotating Parts
7
Hot Parts
7
Electric Shock
7
Engine Shut-Off Cord (Lanyard)
7
Gasoline
7
Gasoline Exposure and Spills
7
Carbon Monoxide
7
Modifications
8
Boating Safety
8
Alcohol and Drugs
8
Personal Flotation Devices
8
People in the Water
8
Passengers
8
Overloading
8
Avoid Collisions
8
Weather
9
Passenger Training
9
Boating Safety Publications
9
Laws and Regulations
9
General Information
10
Identification Numbers Record
10
Outboard Motor Serial Number
10
Key Number
10
EC Declaration of Conformity (Doc)
10
CE Marking
10
C-Tick Label
11
Read Manuals and Labels
12
Warning Labels
12
Specifications and Requirements
15
Specifications
15
Installation Requirements
16
Boat Horsepower Rating
16
Mounting Motor
16
Remote Control Requirements
17
Battery Requirements
17
Battery Specifications
17
Mounting Battery
17
Multiple Batteries
17
Without a Rectifier or Rectifier Regulator
17
Propeller Selection
17
Start-In-Gear Protection
18
Engine Oil Requirements
18
Fuel Requirements
18
Gasoline
18
Muddy or Acidic Water
19
Anti-Fouling Paint
19
Motor Disposal Requirements
19
Emergency Equipment
19
Components
20
Components Diagram
20
Fuel Tank
20
Fuel Joint
21
Fuel Gauge
21
Fuel Tank Cap
21
Air Vent Screw
21
Remote Control Box
21
Remote Control Lever
21
Neutral Interlock Trigger
22
Neutral Throttle Lever
22
Choke Switch
22
Tiller Handle
22
Gear Shift Lever
23
Throttle Grip
23
Throttle Indicator
23
Throttle Friction Adjuster
23
Engine Shut-Off Cord (Lanyard) and Clip
24
Engine Stop Button
24
Choke Knob for Pull Type
25
Manual Starter Handle
25
Main Switch
25
Steering Friction Adjuster
25
Trim Tab
26
Trim Rod (Tilt Pin)
26
Shallow Water Lever
26
Tilt Lock Mechanism
27
Tilt Support Knob
27
Cowling Lock Lever(S) (Turn Type)
27
2-Pin Connector
28
Battery Charging Information
28
Engine Control System
29
Alert System
29
Overheat Alert
29
Installation
30
Mounting the Outboard Motor
30
Clamping the Outboard Motor
31
Operation
33
First-Time Operation
33
Breaking in Engine
33
Getting to Know Your Boat
33
Checks before Starting Engine
33
Fuel Level
34
Remove the Top Cowling
34
Fuel System
34
Controls
34
Engine Shut-Off Cord (Lanyard)
35
Oil
35
Engine
35
Install Top Cowling
35
Battery
36
Filling Fuel and Engine Oil
36
Filling Fuel for Portable Tank
36
Gasoline and Oil Mixing (100:1)
37
Operating Engine
38
Sending Fuel (Portable Tank)
38
Starting Engine
39
Checks after Starting Engine
44
Cooling Water
44
Warming up Engine
44
Choke Start Models
44
Checks after Engine Warm up
44
Shifting
44
Stop Switches
44
Stopping Boat
46
Stopping Engine
46
Procedure
46
Trimming Outboard Motor
47
Adjusting Trim Angle for Manual Tilt Models
48
Adjusting Boat Trim
48
Tilting up and down
49
Procedure for Tilting up (Manual Tilt Models)
50
Procedure for Tilting down
51
(Manual Tilt Models)
51
Shallow Water
51
Cruising in Shallow Water (Manual Tilt Models)
51
Cruising in Other Conditions
52
Maintenance
53
Transporting and Storing Outboard Motor
53
Clamp Screw Mounting Models
53
Storing Outboard Motor
54
Procedure
54
Lubrication
55
Cleaning the Outboard Motor
55
Checking Painted Surface of Outboard Motor
55
Periodic Maintenance
55
Replacement Parts
56
Severe Operating Conditions
56
Maintenance Chart 1
57
Maintenance Chart 2
59
Greasing
60
Cleaning and Adjusting Spark Plug
60
Checking Fuel Filter
61
Inspecting Idle Speed
61
Inspecting Wiring and Connectors
62
Checking Propeller
62
Removing Propeller
63
Installing Propeller
63
Changing Gear Oil
64
Cleaning Fuel Tank
65
Inspecting and Replacing Anode(S)
65
Checking Battery (for Electric Start Models)
66
Connecting the Battery
66
Disconnecting the Battery
67
Trouble Recovery
68
Troubleshooting
68
Temporary Action in Emergency
71
Impact Damage
71
Replacing Fuse
71
Starter will Not Operate
72
Treatment of Submerged Motor
73
Yamaha 25X Owner's Manual (70 pages)
Yamaha outboard motor
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 2.74 MB
Table of Contents
Important Manual Information
3
Table of Contents
4
General Information
6
Identification Numbers Record
6
Outboard Motor Serial Number
6
Key Number
6
EC Label
6
C-Tick Label
7
Important Labels
7
Warning Labels
7
Caution Labels
8
Safety Information
9
Rotating Parts
9
Hot Parts
9
Electric Shock
9
Engine Shut-Off Cord
9
Gasoline
9
Gasoline Exposure and Spills
9
Carbon Monoxide
9
Modifications
9
Boating Safety
10
Alcohol and Drugs
10
Personal Flotation Devices
10
People in the Water
10
Passengers
10
Overloading
10
Avoid Collisions
10
Weather
11
Passenger Training
11
Boating Safety Publications
11
Laws and Regulations
11
Basic Requirements
12
Fueling Instructions
12
Gasoline
12
Engine Oil
12
Installation Requirements
12
Boat Horsepower Rating
12
Mounting Motor
12
Remote Control Requirements
13
Battery Requirement
13
Propeller Selection
13
Start-In-Gear Protection
14
Basic Components
15
Main Components
15
Fuel Tank
15
Fuel Joint
16
Fuel Gauge
16
Fuel Tank Cap
16
Air Vent Screw
16
Remote Control
16
Remote Control Lever
16
Neutral Interlock Trigger
17
Neutral Throttle Lever
17
Choke Switch
17
Tiller Handle
17
Gear Shift Lever
18
Throttle Grip
18
Throttle Indicator
18
Throttle Friction Adjuster
18
Engine Shut-Off Switch
19
Engine Stop Button
20
Choke Knob for Pull Type
20
Manual Starter Handle
20
Main Switch
20
Steering Friction Adjuster
20
Trim Tab
21
Trim Rod (Tilt Pin)
21
Shallow Water Lever
21
Tilt Lock Mechanism
22
Tilt Support Knob
22
Top Cowling Lock Lever(S) (Turn Type)
22
2-Pin Connector
23
Warning System
23
Overheat Warning
23
Operation
24
Installation
24
Mounting the Outboard Motor
24
Clamping the Outboard Motor
25
Breaking in Engine
26
Gasoline and Engine Oil Mixing Chart (25:1)
26
Procedure for Pre-Mixed Models
26
Pre-Operation Checks
27
Fuel
27
Oil
27
Controls
27
Stop Switches
27
Engine
27
Filling Fuel and Engine Oil
27
Filling Fuel for Portable Tank
27
Gasoline and Oil Mixing (100:1)
28
Operating Engine
29
Feeding Fuel (Portable Tank)
29
Starting Engine
30
Warming up Engine
35
Choke Start Models
35
Shifting
35
Stopping Boat
37
Stopping Engine
37
Procedure
37
Trimming Outboard Motor
38
Adjusting Trim Angle
38
Adjusting Boat Trim
39
Adjusting Trim Angle for Manual Tilt Models
39
Tilting up and down
40
Procedure for Tilting up (Manual Tilt Models)
41
Procedure for Tilting down (Manual Tilt Models)
42
Cruising in Shallow Water
42
Cruising in Shallow Water (Manual Tilt Models)
42
Cruising in Other Conditions
43
Maintenance
44
Specifications
44
Transporting and Storing Outboard Motor
45
Clamp Screw Mounting Models
46
Storing Outboard Motor
46
Procedure
47
Lubrication
48
Battery Care
48
Cleaning the Outboard Motor
49
Checking Painted Surface of Motor
49
Periodic Maintenance
49
Replacement Parts
49
Maintenance Chart
50
Maintenance Chart (Additional)
51
Greasing
52
Cleaning and Adjusting Spark Plug
52
Checking Fuel System
53
Inspecting Fuel Filter
54
Cleaning Fuel Filter
54
Inspecting Idling Speed
55
Checking Wiring and Connectors
55
Exhaust Leakage
56
Water Leakage
56
Checking Propeller
56
Removing Propeller
57
Installing Propeller
57
Changing Gear Oil
57
Cleaning Fuel Tank
58
Inspecting and Replacing Anode(S)
59
Checking Battery (for Electric Start Models)
59
Connecting the Battery
60
Disconnecting the Battery
61
Checking Top Cowling
61
Coating the Boat Bottom
61
Trouble Recovery
62
Troubleshooting
62
Temporary Action in Emergency
65
Impact Damage
65
Replacing Fuse
65
Starter will Not Operate
66
Emergency Starting Engine
66
Treatment of Submerged Motor
67
Procedure
67
Yamaha 25X Owner's Manual (132 pages)
Yamaha Outboards
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 18.76 MB
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