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Yamaha RCX40 manual available for free PDF download: User Manual
Yamaha RCX40 User Manual (388 pages)
4-AXIS ROBOT CONTROLLER
Brand:
Yamaha
| Category:
Controller
| Size: 4.22 MB
Table of Contents
Table of Contents
9
Chapter 1 Safety
17
Safety
19
Safety Precautions During Robot Operation
20
Safety Precautions During Maintenance
20
Precautions for Motor Overload
20
Warning Labels
21
Warning Marks
21
Warranty
22
Operating Environment
23
Chapter 2 System Overview
25
System Overview
27
Main System Configuration
27
Axis Definition for the RCX40
29
Part Names and Functions
30
RCX40 (Maximum Number of Axes: 4 Axes)
30
Controller System
31
Basic Configuration
31
Optional Devices
32
MPB Programming Device
32
Expansion I/O Board
32
Regenerative Unit
32
Chapter 3 Installation
33
Unpacking
35
Packing Box
35
Installing the Robot Controller
36
Installation
36
Installation Methods
37
Connectors
39
Power Connections
40
AC200 to 230V Single-Phase Specifications
40
Power Capacity
40
External Leakage Breaker Installation
42
Circuit Protector Installation
42
Current Control Switch Installation
42
Robot Cable Connections
43
Connecting the MPB Programming Unit
44
I/O Connections
45
Connecting a Host Computer
46
Connecting the Absolute Battery
47
Connecting the Absolute Battery
48
Replacing the Absolute Battery
49
Replacing the Absolute Battery
50
Connecting a Regenerative Unit
52
Precautions for Cable Routing and Installation
53
Wiring Methods
53
Precautions for Installation
53
Methods of Preventing Malfunctions
53
Checking the Robot Controller Operation
55
Cable Connection
55
Emergency Stop Input Signal Connection
56
Operation Check
56
Chapter 4 Operation
57
Operation Overview
61
The RCX Robot Controller
62
Part Names
62
Main Functions
62
MPB Programming Unit
63
Part Names
63
Main Functions
64
Connection to the Robot Controller
65
Turning Power on and off
66
Operation Keys
67
MPB Screen
67
Operation Key Layout
68
Basic Key Operation
69
Function Keys
70
Control Keys
72
Data Keys
74
Other Keys
74
Emergency Stop
75
Emergency Stop Reset
76
Mode Configuration
78
Basic Operation Modes
78
Other Operation Modes
79
Mode Hierarchy
80
SERVICE" Mode
84
Operation Device
84
Prohibition of "AUTO" Mode Operation
84
Hold-To-Run Function
84
Limitations on Robot Operating Speed
84
AUTO" Mode
85
Automatic Operation
88
AUTO" Mode
88
Stopping the Program
89
Resetting the Program
90
Switching Task Display
92
Switching the Program
93
Changing the Automatic Movement Speed
94
Executing the Point Trace
94
PTP Motion Mode
96
ARCH Motion Mode
98
Linear Interpolation Motion Mode
100
Direct Command Execution
102
BREAK Point
103
Break Point Setting
103
Break Point Deletion
104
Next
105
Skip
105
Step
105
PROGRAM" Mode
106
Program List Scroll
107
Program Editing
108
Cursor Movement
110
Insert/Overwrite Mode Switching
110
Inserting a Line
111
Deleting a Character
111
Deleting a Line
112
User Function Key Display
112
Quitting Program Editing
113
Specifying the Copy/Cut Lines
113
Copying the Selected Lines
113
Cutting the Selected Lines
114
Pasting the Data
114
Backspace
114
Line Jump
115
Searching a Character String
116
Directory
117
Cursor Movement
118
Registering a New Program Name
118
Directory Information Display
119
Copying a Program
120
Erasing a Program
121
Renaming a Program
122
Changing the Program Attribute
123
Displaying Object Program Information
123
Creating a Sample Program Automatically
124
Compiling
126
Line Jump and Character String Search
127
Registering User Function Keys
127
Resetting an Error in the Selected Program
130
MANUAL" Mode
131
Manual Movement
133
Displaying and Editing Point Data
135
Point Data Input and Editing
136
Restoring Point Data
137
Point Data Input by Teaching
138
Point Data Input by Direct Teaching
142
Point Jump Display
142
Copying Point Data
143
Erasing Point Data
144
Point Data Trace
145
Point Comment Input and Editing
146
Point Comment Input and Editing
147
Point Data Input by Teaching
147
Jump to a Point Comment
148
Copying a Point Comment
149
Erasing Point Comments
150
Point Comment Search
151
Point Data Error Reset
152
Displaying, Editing and Setting Pallet Definitions
153
Editing Pallet Definitions
155
Point Setting in Pallet Definition
156
Editing the Point in Pallet Definition
157
Setting the Point in Pallet Definition by Teaching
157
Pallet Definition by Teaching
158
Copying a Pallet Definition
160
Deleting a Pallet Definition
161
Changing the Manual Movement Speed
162
Displaying, Editing and Setting Shift Coordinates
163
Editing Shift Coordinates
166
Restoring Shift Coordinates
167
Editing the Shift Coordinate Range
167
Restoring a Shift Coordinate Range
169
Shift Coordinate Setting Method 1
169
Shift Coordinate Setting Method 2
171
Displaying, Editing and Setting Hand Definitions
173
Editing Hand Definitions
179
Restoring Hand Definitions
180
Hand Definition Setting Method 1
180
Changing the Display Units
182
Absolute Reset
183
Checking Absolute Reset
184
Axis Absolute Reset
185
Absolute Reset on All Axes
189
Setting the Standard Coordinates
193
Setting the Standard Coordinates by 4-Point Teaching
196
Setting the Standard Coordinate by 3-Point Teaching
198
Setting the Standard Coordinates by Simple Teaching
200
Executing the User Function Keys
202
SYSTEM" Mode
203
Parameters
205
Robot Parameters
207
Axis Parameters
212
Other Parameters
228
Parameters for Option Boards
234
Option DIO Setting
235
Serial I/O Setting
236
Communication Parameters
238
OPTION Parameters
244
Setting the Area Check Output
245
Setting the "SERVICE" Mode
249
Saving the "SERVICE" Mode Parameters
254
SIO Settings
255
Initialization
258
Initializing the Parameters
259
Initializing the Memory
260
Initializing the Communication Parameters
261
Clock Setting
262
System Generation
263
Self Diagnosis
264
Error History Display
265
Absolute Battery Voltage Display
266
Backup Processes
267
Loading Files
268
Saving Files
269
MONITOR" Mode
270
UTILITY" Mode
272
Canceling Emergency Stop; Motor Power and Servo On/Off
273
Motor Power and Servo On/Off
274
Enabling/Disabling the Sequence Execution Flag
275
Changing the Arm Type
276
Resetting the Output Ports
277
Changing the Execution Level
278
Changing the Execution Level
279
Displaying the Help Message
280
Changing the Access Level (Operation Level)
281
Changing the Access Level
282
Chapter 5 I\/O Interface
283
I/O Interface Overview
285
Power Supply
285
Connector I/O Signals
286
Connector Pin Numbers
287
Typical I/O Signal Connection
288
Typical Output Signal Connection
289
Dedicated Outputs
289
General-Purpose Outputs
290
Dedicated Input Signals
291
Dedicated Output Signals
293
Dedicated I/O Signal Timing Chart
295
Controller Power ON, Servo on and Emergency Stop
295
Absolute Reset
296
Switching to AUTO Mode, Program Reset and Execution
297
Stopping Due to Program Interlocks
298
General-Purpose I/O Signals
299
General-Purpose Input Signals
299
General-Purpose Output Signal
299
General-Purpose Output Signal Reset (Off)
299
Option I/O Interface Overview
300
Power Supply
301
ID Settings
301
Connector I/O Signals
302
Connector Pin Numbers
303
General-Purpose I/O Signals
304
General-Purpose Input Signals
304
General-Purpose Output Signals
304
Typical Input Signal Connection
304
Typical Output Signal Connection
304
General-Purpose Output Signal Reset (Off)
305
Ratings
306
Caution Items
307
Chapter 6 Safety I\/O Interface
309
Power
311
SAFETY I/O Interface Overview
311
Connector Terminal Numbers
312
Emergency Stop Input Signal Connections
313
Dedicated Input Signal Connections
316
Input Signal Description
317
Chapter 7 Rs-232C Interface
319
Communication Overview
321
Communication Function Overview
322
Communication Specifications
323
Connector
323
Transmission Mode and Communication Parameters
324
Communication Flow Control
325
Flow Control During Receive
325
Flow Control During Transmit
325
Other Caution Items
326
Character Code Table
327
Chapter 8 Specifications
331
Controller Basic Specifications
331
Controller Basic Specifications
332
Robot Controller External View
333
MPB Basic Specifications and External View
334
Chapter 9 Troubleshooting
335
Error Messages
337
Robot Controller Error Messages
337
0] Warnings and Messages
339
1] Warnings (Error History Entry)
341
2] Robot Operating Area Errors
341
3] Program File Operating Errors
344
4] Data Entry and Edit Errors
346
5] Robot Language Syntax (Compiling) Errors
347
6] Robot Programming Execution Errors
354
9] Memory Errors
358
System Setting or Hardware Errors
360
I/O and Option Board Errors
362
MPB Errors
365
RS-232C Communication Errors
366
Memory Card Errors
367
Motor Control Errors
370
Major Software Errors
376
Major Hardware Errors
378
MPB Error Messages
381
When Trouble Occurs
383
Acquiring Error Information
384
Acquiring Information from the MPB
384
Acquiring Information from the RS-232C
384
Troubleshooting Checkpoints
385
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