Yamaha YZF-R1M Manuals

Manuals and User Guides for Yamaha YZF-R1M. We have 4 Yamaha YZF-R1M manuals available for free PDF download: Service Manual, Owner's Manual

Yamaha YZF-R1M Service Manual

Yamaha YZF-R1M Service Manual (808 pages)

Brand: Yamaha | Category: Motorcycle | Size: 35.11 MB

Table of Contents

Table of Contents

7
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
    
    Glossary
    11
    
    Display
    11
    
    Menu Screen
    15
  - Basic Service Information
    29
    
    Electrical System
    29
  - Special Tools
    30
Specifications

39
- General Specifications
  40
- Engine Specifications
  41
- Chassis Specifications
  46
- Electrical Specifications
  49
- Tightening Torques
  51
  - Engine Tightening Torques
    51
  - Chassis Tightening Torques
    53
- Cable Routing
  56
Periodic Checks and Adjustments

105
- General Maintenance and Lubrication Chart
  108
- Introduction
  108
- Periodic Maintenance
  108
- Periodic Maintenance Chart for the Emission Control System
  108
- CHECKING the FUEL LINE (Primary Injector)
  111
- CHECKING the FUEL LINE (Secondary Injector)
  111
- Checking the Vehicle Using the Yamaha Diagnostic Tool
  111
- Checking the Spark Plugs
  112
- Adjusting the Valve Clearance
  113
- Checking the Engine Idling Speed
  116
- Synchronizing the Throttle Bodies
  116
- CHECKING the CANISTER (for California Only)
  118
- Checking the Crankcase Breather Hose
  118
- Checking the Exhaust System
  118
- Checking the Throttle Body Joints
  118
- Adjusting the Clutch Lever Free Play
  119
- Checking the Air Induction System
  119
- Replacing the Air Filter Element
  119
- Checking the Brake Fluid Level
  120
- Checking the Brake Operation
  120
- Adjusting the Front Disc Brake
  121
- Adjusting the Rear Disc Brake
  121
- Checking the Front Brake Pads
  121
- Checking the Front Brake Hoses
  122
- Checking the Rear Brake Hose
  122
- Checking the Rear Brake Pads
  122
- Bleeding the Hydraulic Brake System (Abs)
  123
- Checking the Tires
  124
- Checking the Wheels
  124
- Checking the Swingarm Operation
  125
- Checking the Wheel Bearings
  125
- Drive Chain Slack
  125
- Lubricating the Swingarm Pivot
  125
- Checking and Adjusting the Steering Head
  126
- Lubricating the Drive Chain
  126
- Checking the Chassis Fasteners
  127
- Checking the Steering Damper
  127
- Lubricating the Brake Lever
  127
- Lubricating the Clutch Lever
  127
- Lubricating the Pedal
  127
- Lubricating the Steering Head
  127
- ADJUSTING the FRONT FORK LEGS (for YZF-R1)
  128
- Checking the Front Fork
  128
- Checking the Sidestand
  128
- Checking the Sidestand Switch
  128
- Lubricating the Sidestand
  128
- ADJUSTING the DAMPING FORCE of the FRONT FORK LEGS and REAR SHOCK ABSORBER ASSEMBLY (for YZF-R1M)
  130
- ADJUSTING the PRELOAD of the FRONT FORK LEGS (for YZF-R1M)
  130
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLY (for YZF-R1)
  132
- Checking the Rear Shock Absorber Assembly
  132
- ADJUSTING the PRELOAD of the REAR SHOCK ABSORBER ASSEMBLY (for YZF-R1M)
  134
- Checking the Connecting Arm and Relay Arm
  135
- Checking the Engine Oil Level
  135
- Changing the Engine Oil
  136
- Measuring the Engine Oil Pressure
  137
- Checking the Coolant Level
  138
- Changing the Coolant
  139
- Checking the Cooling System
  139
- Adjusting the Exup Cables
  141
- Adjusting the Rear Brake Light Switch
  142
- Checking and Charging the Battery
  142
- Checking and Lubricating the Cables
  142
- Checking the Front Brake Light Switch
  142
- Checking the Fuses
  142
- Checking the Throttle Grip
  142
- Adjusting the Headlight Beams
  143
Chassis

145
- General Chassis (1)
  
  151
  - Installing the Imu
    154
  - Removing the Rear Side Cover
    154
  - Removing the Tail Cover
    154
- General Chassis (2)
  
  155
  - Removing the Tail Cover
    157
  - INSTALLING the CCU (for YZF-R1M)
    157
  - CONNECTING to the CCU (for YZF-R1M)
    157
  - Installing the Tail Cover
    157
  - Installing the Rear Side Cover
    155
  - Installing the Tail Cover
    155
- General Chassis (3)
  
  157
- General Chassis (4)
  
  161
  - Removing the Front Upper Cowling
    163
  - Installing the Front Upper Cowling
    163
- General Chassis (5)
  
  164
- General Chassis (6)
  
  171
- General Chassis (7)
  
  176
- General Chassis (8)
  
  180
  - REMOVING the ECU (Engine Control Unit)
    182
  - INSTALLING the ECU (Engine Control Unit)
    182
- General Chassis (9)
  
  182
- Front Wheel
  
  184
- Rear Wheel
  
  192
- Front Brake
  
  201
- Rear Brake
  
  212
  - Introduction
    217
  - Checking the Rear Brake Disc
    217
  - Replacing the Rear Brake Pads
    217
  - Removing the Rear Brake Caliper
    218
  - Disassembling the Rear Brake Caliper
    218
  - Checking the Rear Brake Caliper
    219
  - Assembling the Rear Brake Caliper
    219
  - Installing the Rear Brake Caliper
    219
  - Removing the Rear Brake Master Cylinder
    220
  - Checking the Rear Brake Master Cylinder
    221
  - The Rear Brake Master Cylinder
    221
  - Installing the Rear Brake Master Cylinder
    221
- ABS (Anti-Lock Brake System)
  
  223
  - Abs Components Chart
    225
  - Removing the Hydraulic Unit Assembly
    226
  - Checking the Hydraulic Unit Assembly
    227
  - Checking the Brake Pipes
    227
  - Installing the Hydraulic Unit Assembly
    227
  - Hydraulic Unit Operation Test
    228
  - Checking the Abs Warning Light
    231
- Handlebars
  
  232
  - Removing the Handlebars
    235
  - Checking the Handlebars
    235
  - Installing the Handlebars
    235
- FRONT FORK (for YZF-R1)
  
  238
- FRONT FORK (for YZF-R1M)
  
  249
- Steering Head
  
  257
  - Removing the Lower Bracket
    259
  - Checking the Steering Head
    259
  - Installing the Steering Head
    260
  - Checking the Steering Damper
    260
- Rear Shock Absorber Assembly
  
  265
- Swingarm
  
  269
  - Removing the Swingarm
    271
  - Checking the Swingarm
    271
  - Installing the Swingarm
    272
- Chain Drive
  
  274
  - Removing the Drive Chain
    275
  - Checking the Drive Chain
    275
  - Checking the Drive Sprocket
    276
  - Checking the Rear Wheel Sprocket
    276
  - Checking the Rear Wheel Drive Hub
    276
  - Installing the Drive Chain
    276
  - Adjusting the Shift Pedal
    278
Engine

281
- Lubrication System Chart and Diagrams
  
  284
  - Engine Oil Lubrication Chart
    284
  - Lubrication Diagrams
    285
- Engine Inspection
  
  292
  - Measure the Compression Pressure
    292
- Engine Removal
  
  294
  - Removing the Engine
    299
  - Installing the Engine
    299
  - Installing the Exhaust Pipe and Muffler
    300
- Camshafts
  
  301
  - Engine
    306
    
    Removing the Camshafts
    307
    
    Removing the Rocker Arms and Rocker Arm Shafts
    307
    
    Checking the Camshafts
    307
    
    Checking the Rocker Arms and Rocker Arm Shafts
    309
    
    Checking the Timing Chain and Camshaft Sprocket
    309
    
    Checking the Timing Chain Guides
    309
    
    Checking the Timing Chain Tensioner
    310
    
    Assembling the Timing Chain Cover
    310
    
    Installing the Rocker Arms and Rocker Arm Shafts
    310
    
    Installing the Timing Chain Cover
    311
    
    Installing the Camshafts
    312
- Cylinder Head
  
  316
  - Removing the Cylinder Head
    317
  - Checking the Cylinder Head
    317
  - Installing the Cylinder Head
    317
- Valves and Valve Springs
  
  319
  - Removing the Valves
    321
  - Checking the Valves and Valve Guides
    321
  - Checking the Valve Seats
    323
  - Checking the Valve Springs
    325
  - Checking the Valve Spring Seat
    325
  - Installing the Valves
    325
- Generator
  
  327
  - Removing the Generator
    329
  - Installing the Generator
    329
- Starter Clutch
  
  331
  - Removing the Starter Clutch
    332
  - Checking the Starter Clutch
    332
  - Installing the Starter Clutch
    332
- Electric Starter
  
  333
  - Checking the Starter Motor
    335
  - Assembling the Starter Motor
    335
- Oil Pump
  
  337
  - Removing the Oil Pan
    340
  - Checking the Sprocket and Chain
    340
  - Checking the Oil Pump
    340
  - Checking the Relief Valve
    340
  - Checking the Oil Delivery Pipes
    340
  - Checking the Oil Strainer
    340
  - Assembling the Oil Pump
    340
  - Installing the Oil Pump
    341
  - Installing the Oil Pan
    341
- Clutch
  
  343
  - Removing the Clutch
    347
  - Checking the Friction Plates
    347
  - Checking the Clutch Plates
    347
  - Checking the Clutch Springs
    348
  - Checking the Clutch Housing
    348
  - Checking the Clutch Boss
    349
  - Checking the Pressure Plate
    349
  - Checking the Primary Drive Gear
    349
  - Checking the Primary Driven Gear
    349
  - Checking the Pull Lever Shaft and Pull Rod
    349
  - Installing the Clutch
    349
- Shift Shaft
  
  352
  - Checking the Shift Shaft
    353
  - Checking the Stopper Lever
    353
  - Installing the Shift Shaft
    353
- Crankcase
  
  354
  - Disassembling the Crankcase
    357
  - Checking the Crankcase
    357
  - Assembling the Crankcase
    357
  - Installing the Crankcase Breather Cover
    359
  - Installing the Oil Pressure Switch
    360
  - Installing the Gear Position Sensor
    360
- Connecting Rods and Pistons
  
  361
  - Removing the Connecting Rods and Pistons
    362
  - Checking the Cylinder and Piston
    363
  - Checking the Piston Rings
    364
  - Checking the Piston Pin
    365
  - Checking the Connecting Rods
    365
  - Installing the Connecting Rod and Piston
    369
- Crankshaft and Balancer Shaft
  
  374
  - Removing the Crankshaft and Balancer Shaft
    375
  - Checking the Oil Nozzles
    375
  - Checking the Crankshaft
    375
  - Checking the Balancer Shaft
    377
  - Installing the Crankshaft
    378
  - Installing the Thrust Bearing
    379
  - Installing the Balancer Assembly
    379
- Transmission
  
  381
  - Removing the Transmission
    385
  - Checking the Shift Forks
    385
  - Checking the Shift Drum Assembly
    385
  - Checking the Transmission
    386
  - Assembling the Main Axle and Drive Axle
    386
  - Installing the Transmission
    387
  - Cooling System
    389
  - Fuel System
    407
  - Electrical System
    433
  - Self Diagnostic
    489

Yamaha YZF-R1M Owner's Manual

Yamaha YZF-R1M Owner's Manual (129 pages)

Motorcycle

Brand: Yamaha | Category: Motorcycle | Size: 8.66 MB

Table of Contents

Table of Contents
6
Safety Information
7
Safe Riding
8
Protective Apparel
10
Modifications
10
Loading and Accessories
10
Loading
11
Accessories
11
Gasoline and Exhaust Gas
12
Location of Important Labels
14
Description
16
Left View
17
Right View
18
Controls and Instruments
19
Instrument and Control Functions
20
Main Switch/Steering Lock
21
On
21
Lock
21
Indicator Lights
22
Neutral Indicator Light
22
High Beam Indicator Light
22
Turn Signal Indicator Light
22
Coolant Temperature Warning Light
23
Speedometer Unit
25
Odometer and Tripmeter Modes
25
Clock Mode
26
Tachometer
26
Self-Diagnosis Devices
27
Handlebar Switches
27
Dimmer Switch
27
Turn Signal Switch
28
Horn Switch
28
Engine Stop Switch
28
Start Switch
28
Clutch Lever
29
Shift Pedal
29
Brake Lever
29
Brake Pedal
30
Fuel Tank Cap
30
To Open the Fuel Tank Cap
30
To Close the Fuel Tank Cap
30
Fuel
31
Gasohol
31
Starter(Choke) Lever
32
Seats
32
To Remove the Rider Seat
32
To Install the Rider Seat
32
Passenger Seat
33
Helmet Holders
33
To Secure a Helmet to a Helmet Holder
33
Storage Compartment
34
To Release the Helmet from a Helmet Holder
34
Adjusting the Front Fork
35
Spring Preload
35
Rebound Damping Force
36
Compression Damping Force
36
Adjusting the Shock Absorber Assembly
37
Matching the Front and Rear Suspension Settings
39
Luggage Strap Holders
40
EXUP System
40
Sidestand
41
Ignition Circuit Cut-Off System
41
Pre-Operation Checks
43
Operation and Important Riding Points
46
Starting and Warming up a Cold Engine
47
Starting a Warm Engine
49
Shifting
49
Recommended Shift Points
50
To Start out and Accelerate
50
To Decelerate
50
Engine Break-In
51
Parking
52
Periodic Maintenance and Minor Repair
53
Owner's Tool Kit
54
Periodic Maintenance Chart for Emission Control System
56
General Maintenance and Lubrication Chart
58
Removing and Installing Cowlings and Panels
61
Checking the Spark Plugs
63
Canister
64
Engine Oil and Oil Filter Cartridge
65
To Check the Engine Oil Level
65
To Change the Engine Oil
65
Coolant
68
To Check the Coolant Level
68
To Change the Coolant
69
Cleaning the Air Filter Element
71
Adjusting the Carburetors
73
Adjusting the Throttle Cable Free Play
74
Adjusting the Valve Clearance
74
Tires
74
Tire Air Pressure
74
Tire Inspection
75
Tire Information
76
Wheels
77
Accessories and Replacement Parts
78
Adjusting the Clutch Lever Free Play
78
Adjusting the Brake Pedal Position
80
Adjusting the Rear Brake Light Switch
80
Checking the Front and Rear Brake Pads
81
Front Brake Pads
81
Rear Brake Pads
81
Checking the Brake Fluid Level
82
Changing the Brake Fluid
83
Drive Chain Slack
84
To Check the Drive Chain Slack
84
To Adjust the Drive Chain Slack
84
Lubricating the Drive Chain
85
Checking and Lubricating the Cables
86
Checking and Lubricating the Throttle Grip and Cable
86
Checking and Lubricating the Brake and Clutch Levers
87
Lubricating the Brake Pedal
87
Checking and Lubricating the Sidestand
88
Lubricating the Rear Suspension
88
Checking the Front Fork
89
To Check the Condition
89
Checking the Steering
90
Checking the Wheel Bearings
90
Battery
91
To Charge the Battery
91
To Store the Battery
91
Replacing the Fuses
92
Replacing the Headlight Bulb
93
Replacing the Tail/Brake Light Bulb
95
Replacing a Turn Signal Light Bulb
95
Supporting the Motorcycle
96
To Service the Front Wheel
96
To Service the Rear Wheel
96
Front Wheel
97
To Install the Front Wheel
98
To Remove the Rear Wheel
99
To Install the Rear Wheel
100
Troubleshooting
100
Troubleshooting Charts
101
Starting Problems or Poor Engine Performance
101
Engine Overheating
102
Motorcycle Care and Storage
103
Care
104
Before Cleaning
104
Cleaning
104
After Cleaning
106
Cleaning the Titanium Muffler
106
Storage
107
Specifications
109
Consumer Information
115
Identification Numbers
116
Key Identification Number
116
Vehicle Identification Number
116
Model Label
117
Reporting Safety Defects
118
Motorcycle Noise Regulation
119
Tapering with Noise Control System Prohibited
119
Index
126

Yamaha YZF-R1M Owner's Manual

Yamaha YZF-R1M Owner's Manual (128 pages)

Brand: Yamaha | Category: Motorcycle | Size: 9.31 MB

Table of Contents

Table of Contents
6
Location of Important Labels
8
Safety Information
10
Description
15
Left View
15
Right View
16
Controls and Instruments
17
Special Features
18
YRC (Yamaha Ride Control)
18
Glossary
20
YRC Functions Visual Guide
21
Instrument and Control Functions
22
Immobilizer System
22
Main Switch/Steering Lock
23
Handlebar Switches
25
Indicator Lights and Warning Lights
27
Display
29
Play
32
Transmission Gear Display
32
Front Brake Pressure Indicator
32
Acceleration Indicator
32
Revolution Peak Hold Indicator
32
Lap Timer
33
Oil Pressure Warning Icon
34
Coolant Temperature Warning Icon
34
MENU Screen
36
Clutch Lever
51
Shift Pedal
51
Brake Lever
52
Brake Pedal
52
Brake System
53
Fuel Tank Cap
54
Fuel
55
Fuel Tank Breather Hose and Overflow Hose
56
Catalytic Converter
57
Seats
57
CCU (for Equipped Models)
59
Document Storage
60
Rear View Mirrors
60
Adjusting the Front Fork
61
Adjusting the Shock Absorber Assembly
63
EXUP System
66
Auxiliary DC Connector
67
Sidestand
67
Ignition Circuit Cut-Off System
68
For Your Safety - Pre-Operation Checks
70
Operation and Important Riding Points
73
Starting the Engine
73
Shifting
74
Tips for Reducing Fuel Consumption
76
Engine Break-In
76
Parking
77
Periodic Maintenance and Adjustment
78
Owner's Tool Kit
79
Periodic Maintenance Chart for the Emission Control System
80
General Maintenance and Lubrication Chart
81
Removing and Installing Cowlings and Panels
85
Checking the Spark Plugs
88
Engine Oil and Oil Filter Cartridge
89
Coolant
91
Air Filter Element
94
Checking the Engine Idling Speed
94
Checking the Throttle Grip Free Play
95
Valve Clearance
95
Tires
95
Cast Magnesium Wheels
98
Adjusting the Clutch Lever Free Play
98
Checking the Brake Lever Free Play
99
Brake Light Switches
100
Checking the Front and Rear Brake Pads
100
Checking the Brake Fluid Level
101
Changing the Brake Fluid
102
Drive Chain Slack
102
Cleaning and Lubricating the Drive Chain
103
Checking and Lubricating the Cables
104
Checking and Lubricating the Throttle Grip and Cable
104
Checking and Lubricating the Brake and Shift Pedals
105
Checking and Lubricating the Brake and Clutch Levers
105
Checking and Lubricating the Sidestand
106
Lubricating the Swingarm Pivots
106
Checking the Front Fork
107
Checking the Steering
107
Checking the Wheel Bearings
108
Battery
108
Replacing the Fuses
110
Vehicle Lights
112
Supporting the Motorcycle
112
Troubleshooting
113
Troubleshooting Charts
114
Motorcycle Care and Storage
116
Matte Color Caution
116
Care
116
Storage
119
Specifications
120
Consumer Information
123
Identification Numbers
123
Motorcycle Noise Regulation (for Australia)
124
Index
125

Yamaha YZF-R1M Owner's Manual

Yamaha YZF-R1M Owner's Manual (130 pages)

Brand: Yamaha | Category: Offroad Vehicle | Size: 10.73 MB

Table of Contents

Table of Contents
8
Safety Information
10
Description
15
Left View
15
Right View
16
Controls and Instruments
17
Special Features
18
YRC (Yamaha Ride Control)
18
Glossary
21
YRC Functions Visual Guide
22
Immobilizer System
23
Main Switch/Steering Lock
24
Handlebar Switches
25
Indicator Lights and Warning Lights
28
Display
30
MENU Screen
36
Clutch Lever
53
Shift Pedal
53
Brake Lever
54
Brake Pedal
54
Brake System
55
Fuel Tank Cap
56
Fuel
57
Fuel Tank Overflow Hose
59
Catalytic Converter
59
Seats
60
CCU (for Equipped Models)
61
Document Storage
62
Rear View Mirrors
63
Adjusting the Front Fork
63
Adjusting the Shock Absorber Assembly
66
EXUP System
69
Auxiliary DC Connector
70
Sidestand
70
Ignition Circuit Cut-Off System
71
For Your Safety - Pre-Operation Checks
73
Operation and Important Riding Points
76
Starting the Engine
76
Shifting
77
Tips for Reducing Fuel Consumption
78
Engine Break-In
78
Parking
79
Periodic Maintenance and Adjustment
80
Tool Kit
81
Periodic Maintenance Charts
82
Periodic Maintenance Chart for the Emission Control System
82
General Maintenance and Lubrication Chart
83
Removing and Installing Cowlings and Panels
87
Checking the Spark Plugs
90
Canister
91
Engine Oil and Oil Filter Cartridge
91
Coolant
94
Air Filter Element
96
Checking the Engine Idling Speed
96
Checking the Throttle Grip Free
96
Play
96
Valve Clearance
97
Tires
97
Cast Magnesium Wheels
99
Adjusting the Clutch Lever Free Play
100
Checking the Brake Lever Free Play
101
Brake Light Switches
102
Checking the Front and Rear Brake Pads
102
Checking the Brake Fluid Level
103
Changing the Brake Fluid
104
Drive Chain Slack
104
Cleaning and Lubricating the Drive Chain
105
Checking and Lubricating the Cables
106
Checking and Lubricating the Throttle Grip and Cable
106
Checking and Lubricating the Brake and Shift Pedals
107
Checking and Lubricating the Brake and Clutch Levers
107
Checking and Lubricating the Sidestand
108
Lubricating the Swingarm Pivots
108
Checking the Front Fork
109
Checking the Steering
109
Checking the Wheel Bearings
110
Battery
110
Replacing the Fuses
112
Vehicle Lights
114
Supporting the Motorcycle
114
Troubleshooting
115
Troubleshooting Charts
116
Motorcycle Care and Storage
118
Matte Color Caution
118
Care
118
Storage
121
Specifications
122
Consumer Information
125
Identification Numbers
125
Diagnostic Connector
126
Vehicle Data Recording
126
Index
127

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