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YASKAWA MOTOMAN-HP20D manual available for free PDF download: Maintenance Manual
YASKAWA MOTOMAN-HP20D Maintenance Manual (96 pages)
STANDARD/ZEROING SPECIFICATION FOR DX100, LONG U-ARM, 6kg PAYLOAD SPECIFICATION
Brand:
YASKAWA
| Category:
Robotics
| Size: 3.78 MB
Table of Contents
Table of Contents
3
1 Introduction
6
National Safety Standard for Industrial Robots and Robot Systems
7
Notes for Safe Operation
8
Definition of Terms Used Often in this Manual
10
Registered Trademark
10
Explanation of Warning Labels
11
Safeguarding Tips
12
Mechanical Safety Devices
12
Programming, Operation, and Maintenance Safety
13
Maintenance Safety
14
Summary of Warning Information
14
Customer Support Information
15
2 Notes for Maintenance
16
Wrist Unit
16
Encoder Connector (with CAUTION Label)
17
Battery Pack Connection for S-, L-, and U-Axis Motors
17
Battery Pack Connection for R-, B-, and T-Axis Motors
17
3 Home Position Return
19
Home Position Return after Motor Replacement
19
Home Position Return by Zeroing Function
19
Home Position Return by Robot Calibration (MOTOCALV EG)
19
Home Position Return by Setting Teaching Point for Home Position Setting before Motor Replacement
20
Preparation before Motor Replacement
20
Motor Replacement
22
Home Position Adjustment
23
Home Position Return in Case of Exhaustion of Robot-Axis Motor Battery
24
Home Position Return at the Time of Battery Backup by Using the Function: Home Position Calibration Function for Restoration
24
Home Position Return by Keys (for S-, L-, U-, and R-Axes)
24
Calibration Operation
24
4 Grease Replenishment and Exchange
27
Notes on Grease Replenishment and Exchange Procedures
27
Grease Replenishment and Exchange for S-Axis Speed Reducer
28
Grease Replenishment
28
Grease Exchange
29
Grease Replenishment and Exchange for L-Axis Speed Reducer
30
Grease Replenishment
30
Grease Exchange
31
Grease Replenishment and Exchange for U-Axis Speed Reducer
32
Grease Replenishment
32
Grease Exchange
33
Grease Replenishment for R-Axis Speed Reducer
34
Grease Replenishment for B- and T-Axis Speed Reducers
35
Grease Replenishment for T-Axis Gear
36
Grease Replenishment for R-Axis Cross Roller Bearing
37
5 Disassembly and Reassembly of Motors
38
Disassembly and Reassembly of S-Axis Motor
38
Disassembly and Reassembly of L-Axis Motor
41
Disassembly and Reassembly of U-Axis Motor
43
Disassembly and Reassembly of R-Axis Motor
45
Disassembly and Reassembly of B-Axis Motor
48
Disassembly and Reassembly of T-Axis Motor
50
6 Disassembly and Reassembly of Speed Reducer
52
Disassembly and Reassembly of S-Axis Speed Reducer
52
Disassembly and Reassembly of L-Axis Speed Reducer
54
Disassembly and Reassembly of U-Axis Speed Reducer
56
Disassembly and Reassembly of R-Axis Speed Reducer
58
Disassembly and Reassembly of B-Axis Speed Reducer
60
Disassembly and Reassembly of T-Axis Speed Reducer
63
7 Disassembly and Reassembly of Wrist Unit
66
8 Disassembly, Reassembly, and Adjustment of B- and T-Axis Timing Belts
68
Disassembly and Reassembly of B- and T-Axis Timing Belts
68
Adjustment of Timing Belts
70
B-Axis
70
T-Axis
70
9 Battery Pack Replacement
71
10 Cable Wiring
73
Disconnecting Cables
73
Cables in Wrist Unit
73
Cables in U-Arm
75
Cables in S-Head
78
Connecting Cables
81
Cables in S-Head
81
Cables in U-Arm
82
Cables in Wrist Unit
83
11 Parts List
84
S-Axis Unit
84
L-Axis Unit
86
U-Axis Unit
88
R-Axis Unit
90
Wrist Unit
93
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